Aluminum alloy machining part cleaning device

Abstract

The utility model provides a kind of aluminum alloy machining part cleaning device, it is related to aluminum alloy part cleaning technical field, including ultrasonic cleaner, the surface of ultrasonic cleaner is hinged with protective box cover;Water filter device, the water filter device is set on the surface of protective box cover, the water filter device includes the water filter base station fixedly connected on the surface of protective box cover, the surface of water filter base station is fixedly connected with protective U-shaped baffle, the surface of water filter base station is provided with water filter plate, the water filter device further includes multiple support plates, the support plate is fixedly connected with water filter base station, the surface of water filter base station is fixedly connected with water collecting box, the both sides of water collecting box are fixedly connected with protective U-shaped baffle, the surface of water collecting box is fixedly connected with hose joint, the hose joint is communicated with water collecting box.The utility model solves the problem that it is not convenient to carry out the next batch of parts cleaning operation by placing water filter frame on the upper part of cleaning tank, and affects the operation efficiency.

Description

Technical Field

[0001] This utility model relates to the field of aluminum alloy parts cleaning technology, and specifically to a cleaning device for aluminum alloy processed parts. Background Technology

[0002] During the processing of aluminum alloy parts, oil stains and other contaminants can adhere to them. Dust and other contaminants can also be trapped in blind holes, gaps, and threads of some precision parts, which can affect the accuracy of the parts when assembled. Therefore, it is necessary to clean the parts. Ultrasonic cleaning machines are currently the most commonly used and most effective equipment in the industrial field. When cleaning parts, ultrasonic cleaning machines form countless tiny bubbles in the cleaning fluid. The impact force generated when the bubbles burst can penetrate into the complex structures such as blind holes, gaps, and threads on the surface of the parts, thoroughly removing contaminants such as oil stains, cutting fluid, and metal shavings, without causing mechanical damage to the aluminum alloy surface.

[0003] After the parts are cleaned and retrieved from the cleaning tank, cleaning solution remains on the surface of the parts and the filter frame. Therefore, they need to be placed for filtration to reduce the amount of cleaning solution remaining. This cleaning solution dripping onto the ground is wasteful and difficult to clean. When filtration, the filter frame is placed on a shelf on one side, and the filtered cleaning solution cannot be directly returned to the cleaning tank, making the operation cumbersome. Placing the filter frame on top of the cleaning tank makes it inconvenient to clean the next batch of parts, affecting work efficiency. Utility Model Content

[0004] This invention provides a cleaning device for aluminum alloy machined parts, which solves the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, the technical solution of this utility model is as follows: An embodiment of this utility model provides a cleaning device for aluminum alloy machined parts, comprising: An ultrasonic cleaner, the surface of which is hinged with a protective cover; A water filtration device is disposed on the surface of a protective box cover. The water filtration device includes a water filtration base fixedly connected to the surface of the protective box cover. A protective U-shaped baffle is fixedly connected to the surface of the water filtration base, and a water filtration plate is disposed on the surface of the water filtration base.

[0006] Furthermore, the water filtration device also includes multiple support plates, which are fixedly connected to the water filtration base. A water collection box is fixedly connected to the surface of the water filtration base. Both sides of the water collection box are fixedly connected to protective U-shaped baffles. A hose connector is fixedly connected to the surface of the water collection box. The hose connector is connected to the water collection box. A plastic hose is detachably installed at one end of the hose connector. The plastic hose and the hose connector are interference-fitted.

[0007] Furthermore, the ultrasonic cleaner has a drain pipe on its surface, which is connected to the ultrasonic cleaner. The ultrasonic cleaner has a filter frame inside, which can be placed on a filter plate. Multiple casters are fixedly installed on the lower surface of the ultrasonic cleaner.

[0008] Furthermore, a fixing block is fixedly connected to the surface of the ultrasonic cleaner, and a screw rod is rotatably connected to the inner wall of the fixing block. One end of the screw rod is fixedly connected to a limit plate, and a torsion spring is fixedly connected to the surface of the limit plate. The other end of the torsion spring is fixedly connected to the fixing block.

[0009] Furthermore, a support rod is rotatably connected to the surface of the protective box cover, a support block is fixedly connected to the surface of the ultrasonic cleaner, an insertion hole is opened on the surface of the support block, the size of the insertion hole is adapted to the size of the support rod, and a pull rod is fixedly connected to the surface of the support rod.

[0010] Furthermore, a fixing block is fixedly connected to the surface of the protective U-shaped baffle, a rectangular baffle is detachably installed on the surface of the protective U-shaped baffle, and a filter plate is fixedly connected to the inner wall of the rectangular baffle.

[0011] Furthermore, a fixing plate is fixedly connected to the surface of the rectangular baffle.

[0012] Furthermore, the surface of the ultrasonic cleaner is bonded with a sealing strip.

[0013] The above-described solution of this utility model has at least the following beneficial effects: This invention, by setting up a water filtration device, allows the cleaning fluid to enter the water collection box along the filter base when the filter frame containing the parts is placed on the water filtration platform for filtration. The fluid then flows along the connected plastic hose into the cleaning tank of the ultrasonic cleaner, reducing the amount of cleaning fluid spilled outside the tank. This ensures that the filtration process does not affect the next cleaning operation, thereby improving the efficiency of parts cleaning to a certain extent. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a utility model Figure 1 A schematic diagram of the operational unfolding structure; Figure 3 This is a schematic diagram of the structure of the water filtration device of this utility model; Figure 4 This is a utility model Figure 3 A partial disassembly diagram; Figure 5 This is a utility model Figure 2A magnified structural diagram at point A.

[0015] Explanation of reference numerals in the attached figures: 1. Ultrasonic cleaner; 2. Protective cover; 3. Filter frame; 4. Filter device; 41. Filter base; 411. Protective U-shaped baffle; 412. Support plate; 413. Filter plate; 42. Water collection box; 421. Hose connector; 422. Plastic hose; 43. Rectangular baffle; 431. Fixing block; 432. Filter plate; 433. Fixing pressure plate; 44. Support rod; 441. Pull rod; 45. Support block; 451. Insertion hole; 46. Fixing block; 461. Torsion spring; 462. Limiting plate; 463. Tightening rod; 47. Sealing strip; 5. Drain pipe; 6. Casters. Detailed Implementation

[0016] Exemplary embodiments of the present invention will now be described in more detail with reference to the accompanying drawings. While exemplary embodiments of the present invention are shown in the drawings, it should be understood that the present invention may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this invention will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.

[0017] like Figures 1 to 5 As shown, an embodiment of this utility model provides a cleaning device for aluminum alloy processed parts, including: an ultrasonic cleaner 1, with a protective cover 2 hinged to the surface of the ultrasonic cleaner 1; a water filtration device 4, which is disposed on the surface of the protective cover 2, the water filtration device 4 including a water filtration base 41 fixedly connected to the surface of the protective cover 2, a protective U-shaped baffle 411 fixedly connected to the surface of the water filtration base 41, and a water filtration plate 413 disposed on the surface of the water filtration base 41.

[0018] like Figures 1 to 2As shown, the ultrasonic cleaner 1 has a protective cover 2 hinged to its surface. A drain pipe 5 is installed on the surface of the ultrasonic cleaner 1 and is connected to it. An internal filter frame 3 is installed inside the ultrasonic cleaner 1 and can be placed on a filter plate 413. When cleaning the processed aluminum alloy parts, a batch of parts is placed in the filter frame 3 and then into the cleaning tank of the ultrasonic cleaner 1 for easy removal at once. Cleaning fluid is injected into the cleaning tank, and the equipment is then started. The cleaning fluid in the cleaning tank is heated simultaneously. Under the influence of ultrasound, the cleaning fluid will generate a large number of bubbles, which will decompose the dust and oil in the gaps and blind holes of the parts. After cleaning, the filter frame 3 is removed, and the parts in the frame are removed together. The cleaning fluid in the cleaning tank can be discharged and collected through the drain pipe 5. Multiple casters 6 are fixedly installed on the lower surface of the ultrasonic cleaner 1. The ultrasonic cleaner 1 can be moved by pulling the pull rod 441 on the support rod 44. The ultrasonic cleaner 1 can be moved freely by the casters 6 at the bottom. The casters 6 have a self-locking function. When operating, the casters 6 are locked so that the ultrasonic cleaner 1 will not move.

[0019] like Figures 1 to 4 As shown, the water filtration device 4 is installed on the surface of the protective box cover 2. The water filtration device 4 includes a water filtration base 41 fixedly connected to the surface of the protective box cover 2. A protective U-shaped baffle 411 is fixedly connected to the surface of the water filtration base 41. A water filtration plate 413 is provided on the surface of the water filtration base 41. The protective box cover 2 is flipped and rotated, and then the water filtration plate 413 is placed on the surface of the support plate 412. The rectangular baffle 43 is inserted in the middle position between the fixing block 431 and the water collection box 42.

[0020] The water filtration device 4 also includes multiple support plates 412, which are fixedly connected to the water filtration base 41. A water collection box 42 is fixedly connected to the surface of the water filtration base 41. Both sides of the water collection box 42 are fixedly connected to the protective U-shaped baffles 411. A hose connector 421 is fixedly connected to the surface of the water collection box 42. The hose connector 421 is connected to the water collection box 42. A plastic hose 422 is detachably installed at one end of the hose connector 421. The plastic hose 422 and the hose connector 421 are interference-fitted. The plastic hose 422 is inserted into the surface of the hose connector 421. After the water filter frame 3 is removed, the water filter frame 3 containing the parts is placed on the water filter plate 413. At this time, the residual cleaning liquid on the water filter frame 3 and the parts will drip down and flow along the water filtration base 41 into the water collection box 42. It will then flow back into the cleaning tank from the plastic hose 422 at one end of the water collection box 42, completing the recycling.

[0021] like Figure 2 and Figure 5As shown, a fixing block 46 is fixedly connected to the surface of the ultrasonic cleaner 1. A screw rod 463 is rotatably connected to the inner wall of the fixing block 46. A limit plate 462 is fixedly connected to one end of the screw rod 463. A torsion spring 461 is fixedly connected to the surface of the limit plate 462. The other end of the torsion spring 461 is fixedly connected to the fixing block 46. By rotating the screw rod 463, the limit plate 462 is rotated, and the limit plate 462 no longer limits the protective cover 2. After the cleaning and filtration operations are completed, the protective cover 2 is flipped over and placed on the cleaning box. The screw rod 463 is rotated to drive the limit plate 462 to rotate. After the protective cover 2 is in contact with the surface of the cleaning box, the screw rod 463 is released, and the torsion spring 461 automatically resets, causing the limit plate 462 to block the top of the protective cover 2, thereby fixing the protective cover 2.

[0022] like Figures 1 to 3 As shown, a support rod 44 is rotatably connected to the surface of the protective cover 2, and a support block 45 is fixedly connected to the surface of the ultrasonic cleaner 1. The surface of the support block 45 has an insertion hole 451, the size of which is adapted to the size of the support rod 44. A pull rod 441 is fixedly connected to the surface of the support rod 44. After the protective cover 2 is flipped over, the support rod 44 on the surface of the protective cover 2 is inserted into the insertion hole 451 on the support block 45, thereby supporting and fixing the flipped protective cover 2. At this time, the protective cover 2 is in a slightly tilted state, making it easier for the cleaning fluid to flow towards the water collection box 42.

[0023] like Figure 4 As shown, a fixing block 431 is fixedly connected to the surface of the protective U-shaped baffle 411. A rectangular baffle 43 is detachably installed on the surface of the protective U-shaped baffle 411. A filter plate 432 is fixedly connected to the inner wall of the rectangular baffle 43. When the cleaning fluid flows back, it passes through the filter plate 432 for filtration. The filter plate 432 is made of activated carbon, which adsorbs dust and oil in the cleaning fluid, thereby preventing dust and oil from accumulating in the water collection box 42 and clogging the inside of the hose connector 421. If the oil on the filter plate 432 accumulates excessively, it will affect the filtration performance. The rectangular baffle 43 can be replaced together with the filter plate 43.

[0024] like Figure 4 As shown, a fixed pressure plate 433 is fixedly connected to the surface of the rectangular baffle 43. When the filter frame 3 is placed above the filter plate 413, the filter frame 3 will press on the fixed pressure plate 433, so that the rectangular baffle 43 is pressed down and fixed, thereby preventing the rectangular baffle 43 from floating due to the impact of the flowing water. The filter base 41 is provided with a groove at the position of the rectangular baffle 43. After the rectangular baffle 43 is installed, it is inserted into the groove, thereby making the rectangular baffle 43 stably fixed.

[0025] like Figure 2As shown, the surface of the ultrasonic cleaner 1 is bonded with a sealing strip 47. When the protective cover 2 is flipped over and placed on the surface of the ultrasonic cleaner 1, the protective cover 2 and the ultrasonic cleaner 1 will press the sealing strip 47 together, which will improve the sealing performance of the protective cover 2 and the ultrasonic cleaner 1, and further reduce the entry of dust and foreign objects into the cleaning chamber.

[0026] In this embodiment of the utility model, the ultrasonic cleaner 1 is a TYD-240HAL 120KHz high-frequency ultrasonic cleaner manufactured by Beijing Taiyuan Dachuang Industrial Equipment Co., Ltd. Since the structure and operating principle of this model of ultrasonic cleaner 1 are existing technologies, their structure and operating principle will not be described in detail here. The caster wheel 6 is a 10b05-1514 screw brake nylon wheel manufactured by Jiangsu Shenpai Caster Wheel Co., Ltd. Since the structure and operating principle of this model of caster wheel 6 are existing technologies, their structure and operating principle will not be described in detail here.

[0027] Working principle: When cleaning the processed aluminum alloy parts, a batch of parts are placed in the filter frame 3 and then into the cleaning tank of the ultrasonic cleaner 1 to facilitate the removal of the parts at once. The cleaning tank is filled with cleaning fluid, and then the equipment is started. The cleaning fluid in the cleaning tank is heated and, under the influence of ultrasonic waves, generates a large number of bubbles, which decompose the dust and oil in the gaps and blind holes of the parts. After cleaning, the filter frame 3 is removed, and the parts in the frame are removed together. The cleaning fluid in the cleaning tank can be discharged and collected through the drain pipe 5.

[0028] Before using the equipment, rotate the screw rod 463 to drive the limit plate 462 to rotate. The limit plate 462 will no longer limit the protective cover 2, allowing the protective cover 2 to flip and rotate. Then, insert the support rod 44 on the surface of the protective cover 2 into the insertion hole 451 on the support block 45 to support and fix the flipped protective cover 2. At this time, the protective cover 2 is in a slightly tilted state. Then, place the filter plate 413 on the surface of the support plate 412, insert the rectangular baffle 43 in the middle position between the fixing block 431 and the water collection box 42, and then insert the plastic hose 422 into the hose connector. On surface 421, after removing the filter frame 3, place the filter frame 3 containing the parts on the filter plate 413. At this time, the residual cleaning liquid on the filter frame 3 and the parts will drip down and flow along the filter base 41 into the collection box 42. It will then flow back into the cleaning tank from the plastic hose 422 at one end of the collection box 42, completing the recycling. When the cleaning liquid flows back, it will be filtered by the filter plate 432. The filter plate 432 is made of activated carbon, which will adsorb the dust and oil in the cleaning liquid, thereby preventing the dust and oil from accumulating in the collection box 42 and clogging the inside of the hose connector 421.

[0029] After the cleaning and filtration operations are completed, flip the protective cover 2 over and place it on the cleaning tank. Rotate the lever 463 to drive the limiting plate 462 to rotate. After the protective cover 2 is in contact with the surface of the cleaning tank, release the lever 463. The torsion spring 461 will automatically reset and drive the limiting plate 462 to block the protective cover 2 from above, thereby fixing the protective cover 2. The ultrasonic cleaner 1 can also be moved by pulling the pull rod 441 on the support rod 44. The ultrasonic cleaner 1 can be moved freely by the universal wheels 6 at the bottom. The universal wheels 6 have a self-locking function. When operating, lock the universal wheels 6 so that the ultrasonic cleaner 1 will not move.

[0030] During operation, the cleaning tank of the ultrasonic cleaner 1 is filled with cleaning fluid, thus increasing the weight of the ultrasonic cleaner 1. The parts are placed on top of the protective cover 2, and the center of gravity of the ultrasonic cleaner 1 will not shift excessively and tip over. Before using the equipment, the parts of the equipment should be inspected and repaired in a timely manner. The plastic hose 422 will age with long-term use and can be replaced in time. The rectangular baffle 43 and the filter plate 432 are integrated. After excessive accumulation of oil on the filter plate 432, it can be replaced together with the rectangular baffle 43.

[0031] The above description is the preferred embodiment of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications should also be considered within the protection scope of this utility model.

Claims

1. A cleaning device for aluminum alloy machined parts, characterized in that, include: An ultrasonic cleaner (1) has a protective cover (2) hinged to its surface. The water filtration device (4) is set on the surface of the protective box cover (2). The water filtration device (4) includes a water filtration base (41) fixedly connected to the surface of the protective box cover (2). A protective U-shaped baffle (411) is fixedly connected to the surface of the water filtration base (41). A water filtration plate (413) is provided on the surface of the water filtration base (41).

2. The aluminum alloy machining parts cleaning device according to claim 1, characterized in that, The water filtration device (4) also includes multiple support plates (412), which are fixedly connected to the water filtration base (41). A water collection box (42) is fixedly connected to the surface of the water filtration base (41). Both sides of the water collection box (42) are fixedly connected to the protective U-shaped baffle (411). A hose connector (421) is fixedly connected to the surface of the water collection box (42). The hose connector (421) is connected to the water collection box (42). A plastic hose (422) is detachably installed at one end of the hose connector (421). The plastic hose (422) and the hose connector (421) are interference-fitted.

3. The aluminum alloy machining parts cleaning device according to claim 1, characterized in that, The surface of the ultrasonic cleaner (1) is provided with a drain pipe (5), which is connected to the ultrasonic cleaner (1). The interior of the ultrasonic cleaner (1) is provided with a water filter frame (3), which can be placed on a water filter plate (413). Multiple casters (6) are fixedly installed on the lower surface of the ultrasonic cleaner (1).

4. The aluminum alloy machining parts cleaning device according to claim 1, characterized in that, The surface of the ultrasonic cleaner (1) is fixedly connected to a fixing block (46), and the inner wall of the fixing block (46) is rotatably connected to a screw rod (463). One end of the screw rod (463) is fixedly connected to a limiting plate (462), and the surface of the limiting plate (462) is fixedly connected to a torsion spring (461). The other end of the torsion spring (461) is fixedly connected to the fixing block (46).

5. The aluminum alloy machining parts cleaning device according to claim 1, characterized in that, The protective cover (2) is rotatably connected to a support rod (44), and the ultrasonic cleaner (1) is fixedly connected to a support block (45). The support block (45) has a socket (451) on its surface. The size of the socket (451) is adapted to the size of the support rod (44). The support rod (441) is fixedly connected to a pull rod (441) on its surface.

6. The aluminum alloy machining parts cleaning device according to claim 2, characterized in that, The surface of the protective U-shaped baffle (411) is fixedly connected to a fixing block (431), and a rectangular baffle (43) is detachably installed on the surface of the protective U-shaped baffle (411). A filter plate (432) is fixedly connected to the inner wall of the rectangular baffle (43).

7. The aluminum alloy machining parts cleaning device according to claim 6, characterized in that, A fixing plate (433) is fixedly connected to the surface of the rectangular baffle (43).

8. The aluminum alloy machining parts cleaning device according to claim 1, characterized in that, The surface of the ultrasonic cleaner (1) is bonded with a sealing strip (47).

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