A UV light electrostatic sweeping robot structure

CN224895085UActive Publication Date: 2026-10-27YANKANG AUTO PARTS RUGAO CO LTD
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Patent Information

Application Number
CN202522497062.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-25
Publication Date
2026-10-27
Estimated Expiration
2035-11-25

AI Technical Summary

Technical Problem

[0003]因此,目前的UV线静电室会依赖人员擦拭零部件表面,以去除零部件表面的微尘颗粒,然而,操作人员在长时间工作后会产生疲劳,从而会影响到擦拭质量,最终会直接影响到产品合格率,使得在生产时会产生多次报警进行停线整改,导致生产成本较高

Benefits of technology

本结构中,利用吹扫机器人吹扫取代人工手动擦拭,可完全避免因操作人员因素影响合格率,并节约人工成本,实现了产品合格率的提升与生产成本的降低。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automobile parts processing, especially to a UV line static blowing robot structure. Including an installation support, a connecting crossbeam and a blowing robot, the blowing robot is arranged in an automatic static electricity removing chamber, the installation support is arranged outside the automatic static electricity removing chamber, and the extension side of the connecting crossbeam extends horizontally into the automatic static electricity removing chamber and is connected with the blowing robot. In the structure, the blowing robot is used to replace manual wiping, which can completely avoid the influence of the qualified rate caused by the operator, save the labor cost, realize the improvement of the product qualified rate and the reduction of the production cost. The L-shaped main support in the structure is completely outside the automatic static electricity removing chamber, only the blowing robot and part of the connecting crossbeam are inside the automatic static electricity removing chamber, which can avoid the adsorption of the dust particles on the surface of the automobile parts to the installation support during the working process of the blowing robot, so as to improve the cleanliness inside the automatic static electricity removing chamber.
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Description

Technical Field

[0001] This utility model relates to the field of automotive parts processing technology, and in particular to a structure for a UV line electrostatic blowing robot. Background Technology

[0002] Automotive parts (especially plastic parts) are prone to static electricity due to friction during production and transportation. Static electricity can attract dust particles from the air. If these dust particles are not removed before spraying, they will be coated by the paint, resulting in defects such as particles and pinholes in the coating, affecting the surface smoothness and adhesion. Therefore, static electricity removal treatment is required before using UV spraying on automotive parts.

[0003] Therefore, current UV line electrostatic chambers rely on personnel to wipe the surface of parts to remove micro-dust particles. However, operators become fatigued after working for a long time, which affects the wiping quality and ultimately directly affects the product qualification rate. This leads to multiple alarms and line shutdowns for rectification during production, resulting in higher production costs. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a UV line electrostatic blowing robot structure that can avoid the decline in wiping quality caused by fatigue due to manual operation and has a high product qualification rate.

[0005] To solve the above-mentioned technical problems, the technical solution of this utility model is: a UV line electrostatic blowing robot structure, the innovation of which is: including a mounting bracket, a connecting crossbeam and a blowing robot; The purging robot is installed in an automatic static elimination chamber, and a switch door panel is provided on one side of the automatic static elimination chamber; The mounting bracket is installed outside the automatic static electricity removal room and includes an L-shaped main bracket. The L-shaped main bracket includes a main support column and a second auxiliary support column, and the main support column and the second auxiliary support column are respectively located on both sides of the switch door panel. The main support column is located near the middle of the automatic static electricity removal room. The connecting beam is fixedly installed on the top of the main support column, and the extension side of the connecting beam extends horizontally into the automatic static electricity removal room and connects with the blowing robot.

[0006] Furthermore, the L-shaped main support includes a main crossbeam and a main longitudinal beam distributed in an L-shape, with the main crossbeam connected at the top position between the main support column and the first auxiliary support column, and the main longitudinal beam connected at the top position between the main support column and the second auxiliary support column.

[0007] Furthermore, the mounting bracket also includes a connecting inclined column, and a spare room is provided on one side of the automatic static elimination room near the switch door panel. The bottom of the connecting inclined column is fixedly installed on the ground of the spare room, and the top of the connecting inclined column extends out of the spare room and is fixedly installed in the upper middle part of the main support column, which can improve the structural stability of the L-shaped main bracket.

[0008] Furthermore, a base is fixedly installed at the bottom of each of the main support column, the first auxiliary support column, and the second auxiliary support column, thereby improving the structural stability of each support column.

[0009] Furthermore, an inclined beam is also connected at the top position between the first auxiliary support column and the second auxiliary support column.

[0010] Furthermore, a connecting horizontal plate is fixedly installed at the middle position between the main support column and the first auxiliary support column. A first accommodating area is formed between the main support column, the first auxiliary support column, the main beam and the top of the connecting horizontal plate, and a second accommodating area is formed between the main support column, the first auxiliary support column and the bottom of the connecting horizontal plate. Different electrical appliances are placed in each accommodating area, thereby improving the space utilization of this mounting bracket.

[0011] Furthermore, the side of the main support column is also provided with a wire groove for routing the cleaning robot and the electrical appliances inside the first and second accommodating areas. This allows the wiring of each electrical appliance to be neatly organized and arranged, improving the overall cleanliness of the structure.

[0012] The advantages of this utility model are: In this structure, the use of a blowing robot to blow cleans instead of manual wiping completely avoids the impact of operator factors on the pass rate and saves labor costs, thereby improving the product pass rate and reducing production costs.

[0013] The mounting bracket in this structure includes an L-shaped main bracket, which is completely located outside the automatic static eliminator. Only the blowing robot and some connecting beams are located inside the automatic static eliminator. This prevents the blowing robot from adsorbing micro-dust particles from the surface of automotive parts onto the mounting bracket during operation, thereby improving the cleanliness of the automatic static eliminator.

[0014] The design of the L-shaped main support, base, connecting inclined columns, and inclined beams in this structure can improve the structural stability of this mounting bracket and ensure the safety of the purging robot during operation.

[0015] This structure also includes a first and a second storage area, which can hold different electrical appliances respectively, improving the space utilization of this mounting bracket. The wiring of the electrical appliances is routed through cable trays, which can organize and arrange the wires of each appliance in a standardized manner, thereby improving the overall neatness of the structure. Attached Figure Description

[0016] Figure 1 This is the front view of the present invention.

[0017] Figure 2 This is a top view of the present invention.

[0018] Figure 3 This is a side view of the present invention. Detailed Implementation

[0019] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.

[0020] like Figures 1-3 The structure of a UV line electrostatic blowing robot shown includes a mounting bracket 1, a connecting beam 2, and a blowing robot 3.

[0021] The cleaning robot 3 is installed in an automatic static elimination room 4. A switch door 5 is provided on one side of the automatic static elimination room 4. A spare room 6 is also provided on the same side near the switch door 5. The automatic static elimination room 4 and the spare room 6 are separated by the left wall 7.

[0022] Mounting bracket 1 is set outside the automatic static elimination room 4 and includes an L-shaped main bracket and a connecting inclined column 16.

[0023] The L-shaped main support includes a main support column 11 and a second auxiliary support column 12. The main support column 11 and the second auxiliary support column 12 are located on both sides of the switch door panel 5. The main support column 11 is located in the middle of the automatic static elimination chamber 4 and is close to the spare room 6. The connecting beam 2 is fixedly installed on the top of the main support column 11. The extended side of the connecting beam 2 extends horizontally through the left wall 7 and into the automatic static elimination chamber 4 and connects with the blowing robot 3. The connecting beam 2 and the left wall of the automatic static elimination chamber 4 are sealed together.

[0024] like Figure 2 As shown, the L-shaped main support also includes a main crossbeam 14 and a main longitudinal beam 15 distributed in an L-shape. The main crossbeam 14 is connected and installed at the top position between the main support column 11 and the first auxiliary support column 13, and the main longitudinal beam 15 is connected and installed at the top position between the main support column 11 and the second auxiliary support column 12.

[0025] The connecting inclined column 16 includes a bottom vertical section, an inclined section 182 and a top horizontal section arranged sequentially from bottom to top. The bottom end of the bottom vertical section is fixedly installed on the ground inside the spare room 6. The extended side of the top horizontal section extends out of the wall of the spare room 6 and is bolted to the upper middle part of the main support column 11, which can improve the structural stability of the L-shaped main support.

[0026] A base 17 is fixedly installed at the bottom of the main support column 11, the first auxiliary support column 13 and the second auxiliary support column 12, thereby improving the structural stability of each support column.

[0027] An inclined beam 18 is also connected and installed at the top position between the first auxiliary support column 13 and the second auxiliary support column 12. The inclined beam 18 is horizontally installed and located above the switch door panel 5 to avoid interference with the switch door panel 5.

[0028] The inclined beam 18 includes a longitudinal section 181, an inclined section 182, and a transverse section 183 arranged sequentially. A first connecting plate 184 and a second connecting plate are fixedly installed on the side of the longitudinal section 181 and the transverse section 183 away from the inclined section 182, respectively. A third connecting plate is fixedly installed on the side of the main crossbeam 14 near the first auxiliary support column 13, and a fourth connecting plate 185 is fixedly installed on the side of the main longitudinal beam near the second auxiliary support column 12. The first connecting plate 184 and the third connecting plate, and the second connecting plate and the fourth connecting plate 185 are fixedly connected by bolts to realize the installation of the inclined beam 18.

[0029] A connecting horizontal plate 19 is fixedly installed at the middle position between the main support column 11 and the first auxiliary support column 13. A first accommodating area is formed between the main support column 11, the first auxiliary support column 13, the main crossbeam 14 and the top of the connecting horizontal plate 19, and a second accommodating area is formed between the main support column 11, the first auxiliary support column 13 and the bottom of the connecting horizontal plate 19. Different electrical appliances are placed in each accommodating area to improve the space utilization of this mounting bracket 1.

[0030] In this embodiment, an electrical control cabinet 8 is provided in the first accommodating area, and a PCE cabinet 9 and a robot control cabinet 101 are provided in the second accommodating area.

[0031] A cable tray 10 is also provided on the side of the main support column 11 to facilitate the wiring between the cleaning robot 3 and the electrical appliances inside the first and second accommodating areas. This allows the wiring of each electrical appliance to be neatly organized and arranged, improving the overall cleanliness of the structure.

[0032] The cable tray 10 includes a vertical section and a horizontal section that are internally connected. The vertical section is located near the first and second receiving areas, and the horizontal section is located at the top of the vertical section and passes through the left wall 7. The wiring of the cleaning robot 3 can be connected to the electrical appliance through the cable tray 10.

[0033] The cable tray 10 is made of an 80mm*80mm square tube or a 100mm diameter round tube.

[0034] In this structure, the use of a blowing robot 3 to blow and replace manual wiping can completely avoid the impact of operator factors on the pass rate and save labor costs, thereby improving the product pass rate and reducing production costs.

[0035] Furthermore, the L-shaped main support is completely outside the automatic antistatic chamber 4, with only the blowing robot 3 and part of the connecting beam 2 inside the automatic antistatic chamber 4. This prevents the blowing robot 3 from adsorbing micro-dust particles from the surface of automotive parts onto the mounting bracket 1 during its operation, thereby improving the cleanliness inside the automatic antistatic chamber 4.

[0036] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. A structure for a UV-line electrostatic blowing robot, characterized in that: Includes a mounting bracket, a connecting beam, and a cleaning robot; The purging robot is installed in an automatic static elimination chamber, and a switch door panel is provided on one side of the automatic static elimination chamber; The mounting bracket is installed outside the automatic static electricity removal room and includes an L-shaped main bracket. The L-shaped main bracket includes a main support column and a second auxiliary support column, and the main support column and the second auxiliary support column are respectively located on both sides of the switch door panel. The main support column is located near the middle of the automatic static electricity removal room. The connecting beam is fixedly installed on the top of the main support column, and the extension side of the connecting beam extends horizontally into the automatic static electricity removal room and connects with the blowing robot.

2. The structure of a UV-line electrostatic blowing robot according to claim 1, characterized in that: The L-shaped main support includes a main crossbeam and a main longitudinal beam distributed in an L-shape. The main crossbeam is connected and disposed at the top position between the main support column and the first auxiliary support column, and the main longitudinal beam is connected and disposed at the top position between the main support column and the second auxiliary support column.

3. The structure of a UV-line electrostatic blowing robot according to claim 2, characterized in that: The mounting bracket also includes a connecting inclined column. A spare room is provided on one side of the automatic static elimination room near the switch door panel. The bottom of the connecting inclined column is fixedly installed on the ground of the spare room, and the top of the connecting inclined column extends out of the spare room and is fixedly installed in the upper middle part of the main support column.

4. The structure of a UV-line electrostatic blowing robot according to claim 2, characterized in that: The bottom of each of the main support column, the first auxiliary support column, and the second auxiliary support column is fixedly installed with a base.

5. The structure of a UV-line electrostatic blowing robot according to claim 2, characterized in that: An inclined beam is also connected at the top position between the first auxiliary support column and the second auxiliary support column.

6. The structure of a UV-line electrostatic blowing robot according to claim 3, characterized in that: A connecting horizontal plate is also fixedly installed at the middle position between the main support column and the first auxiliary support column. A first receiving area is formed between the main support column, the first auxiliary support column, the main beam and the top of the connecting horizontal plate, and a second receiving area is formed between the main support column, the first auxiliary support column and the bottom of the connecting horizontal plate.

7. The structure of a UV-line electrostatic blowing robot according to claim 6, characterized in that: The side of the main support column is also provided with a wire groove for wiring between the cleaning robot and the electrical appliances inside the first and second accommodating areas.