A high pressure self-cleaning modular plumbing system
Patent Information
- Application Number
- CN202522264418.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-27
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-10-27
AI Technical Summary
[0004]本实用新型的目的在于提供一种高压自清洁模块化管路系统,以解决上述背景技术中提出管路管道内部自清洁效果有限的问题
[0013]与现有技术相比,本实用新型的有益效果是:通过设置有管体一、管体二、内架一、安装轴一、刮板、支杆、固定套、减速器一、伺服电机一、减速器二、伺服电机二、控制器、内架二和安装轴二,管路系统内部自清洁处理时,可通过控制伺服电机一及伺服电机二启动分别驱动安装轴一和安装轴二转动,安装轴一和安装轴二转动的同时可带动外侧固定的若干刮板转动,利用刮板可对管道内侧一些深层顽固污垢进行刮除清洁,配合高压清洗管与喷头对于管内的高压冲洗,可对管路管道内部进行高效自清洁处理;
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Figure CN224895125U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pipeline technology, specifically a high-pressure self-cleaning modular pipeline system. Background Technology
[0002] High-pressure self-cleaning modular pipeline systems are pipeline systems that combine high-pressure water jet technology with modular design, and are widely used in chemical equipment and municipal pipelines. However, in actual use, when high-pressure flushing is used to clean the inside of the pipeline, it can generally only clean the dirt on the inner surface of the pipeline, and it is difficult to clean deep and stubborn dirt. The overall cleaning effect is limited and has shortcomings, making it inconvenient for efficient cleaning of the inside of the pipeline.
[0003] Now, a novel high-pressure self-cleaning modular pipeline system is proposed to address the above-mentioned shortcomings. Utility Model Content
[0004] The purpose of this invention is to provide a high-pressure self-cleaning modular pipeline system to solve the problem of limited self-cleaning effect inside pipelines mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-pressure self-cleaning modular pipeline system, comprising a pipe body one and a pipe body two. Pipe body two is fixedly installed on the right side of the top end of pipe body one. Inner frame one is fixed on both sides inside pipe body one. An installation shaft one is laterally movably installed between the two sets of inner frame one. A reducer one is fixedly installed on the right side of pipe body one, and a servo motor one is fixedly installed on the right side of reducer one. A reducer two is fixedly installed on the left side of pipe body two, and a servo motor two is fixedly installed on the left side of reducer two. Inner frame two is fixed on both sides inside pipe body two. An installation shaft two is laterally movably installed between the two sets of inner frame two. A controller is fixedly installed on the left side of the top end of pipe body two. Several fixing sleeves are fixed on the outer sides of installation shaft one and installation shaft two, and support rods are fixed on the fixing sleeves. Scrapers are fixed on the support rods.
[0006] As a further technical solution of this utility model, the right side of the first mounting shaft penetrates the interior of the right side of the first tube body, the output shaft of the first servo motor is fixedly connected to the input shaft of the first reducer, the output shaft of the first reducer is fixedly connected to the right side of the first mounting shaft, the left side of the second mounting shaft penetrates the interior of the left side of the second tube body, the output shaft of the second servo motor is fixedly connected to the input shaft of the second reducer, and the output shaft of the second reducer is fixedly connected to the left side of the second mounting shaft.
[0007] As a further technical solution of this utility model, several scrapers are staggered on the outside of mounting shaft one and mounting shaft two.
[0008] As a further technical solution of this utility model, several of the fixing sleeves are distributed at equal intervals on the outer sides of mounting shaft one and mounting shaft two.
[0009] As a further technical solution of this utility model, a fixing pipe is welded and fixed to the left side of the bottom end of the first pipe body and the right side of the top end of the second pipe body, and a second mounting flange is welded and fixed to the bottom end of the outside of the fixing pipe. A first mounting flange is installed and fixed to the bottom end of the second mounting flange, and a viewing plate is fixed inside the first mounting flange. The fixing pipe is connected to the inside of the first pipe body and the second pipe body respectively.
[0010] As a further technical solution of this utility model, a connector 1 is welded and fixed at the middle position of the bottom end of the first pipe body and the middle position of the top end of the second pipe body, and a plug 1 is installed and fixed on the connector 1. A connector 2 is welded and fixed at the right side of the bottom end of the first pipe body and the left side of the top end of the second pipe body, and a threaded opening is provided inside the connector 2. A plug 2 is provided on the connector 2. The connector 1 and connector 2 are respectively connected to the interior of the first pipe body and the second pipe body.
[0011] As a further technical solution of this utility model, the plug two is provided with an external thread on the outside, and the threaded opening is provided with an internal thread that mates with the external thread. The plug two is threadedly connected to the inside of the threaded opening.
[0012] As a further technical solution of this utility model, a high-pressure cleaning pipe is fixed to the top and rear end of the first pipe body and the bottom and rear end of the second pipe body, and a number of nozzles are fixed on the high-pressure cleaning pipes, and the nozzles penetrate the interior of the first pipe body and the second pipe body respectively.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: By setting up a pipe body 1, a pipe body 2, an inner frame 1, a mounting shaft 1, scrapers, support rods, a fixing sleeve, a reducer 1, a servo motor 1, a reducer 2, a servo motor 2, a controller, an inner frame 2, and a mounting shaft 2, when the pipeline system is self-cleaning, the servo motor 1 and servo motor 2 can be controlled to start and drive the mounting shaft 1 and mounting shaft 2 to rotate respectively. When the mounting shaft 1 and mounting shaft 2 rotate, they can drive several scrapers fixed on the outside to rotate. The scrapers can scrape and clean some deep and stubborn dirt inside the pipe. Combined with the high-pressure cleaning pipe and nozzle for high-pressure flushing inside the pipe, the pipeline can be efficiently self-cleaned.
[0014] By setting up a pipe body one, a fixed pipe, a pipe body two, a mounting flange one, a sight plate and a mounting flange two, when the pipeline system is in use, the fixed pipe is fixed on the pipe body one and the fixed pipe, and the sight plate installed on the fixed pipe can be used to check the flow and transportation status of the medium inside the pipeline in real time.
[0015] By setting up pipe body one, pipe body two, connector one, plug one, connector two, plug two and threaded port, the pipeline is equipped with connector one and connector two on pipe body one and pipe body two during installation, which enriches the pipeline interface. Connector one can be used to connect the pipeline to external pipelines, while connector two can be used to install external sensor components to assist in the detection of the flowing medium. Attached Figure Description
[0016] Figure 1 This is a frontal cross-sectional view of the present invention.
[0017] Figure 2 This is a top view of a partial structure of the present invention;
[0018] Figure 3 This is a side view of the structure of this utility model;
[0019] Figure 4 This is a front enlarged structural diagram of the fixing tube of this utility model;
[0020] Figure 5 This is a partial enlarged cross-sectional view of the connector of this utility model.
[0021] In the diagram: 1. Pipe body one; 2. Inner frame one; 3. Mounting shaft one; 4. High-pressure cleaning pipe; 5. Nozzle; 6. Scraper; 7. Support rod; 8. Fixing sleeve; 9. Fixing pipe; 10. Connector one; 11. Plug one; 12. Connector two; 13. Reducer one; 14. Servo motor one; 15. Reducer two; 16. Servo motor two; 17. Pipe body two; 18. Controller; 19. Inner frame two; 20. Mounting shaft two; 21. Mounting flange one; 22. View panel; 23. Mounting flange two; 24. Plug two; 25. Threaded port. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figure 1-5This utility model provides an embodiment: a high-pressure self-cleaning modular pipeline system, including a pipe body 1 and a pipe body 2 17. The pipe body 2 17 is fixedly installed on the right side of the top of the pipe body 1. The inner sides of the pipe body 1 are respectively fixed with inner frame 2. The mounting shaft 3 is movably installed between the two sets of inner frames 2. The reducer 13 is fixedly installed on the right side of the pipe body 1, and the servo motor 14 is fixedly installed on the right side of the reducer 13. The reducer 2 15 is fixedly installed on the left side of the pipe body 2 17, and the servo motor 2 16 is fixedly installed on the left side of the reducer 2 15. The inner sides of the pipe body 2 17 are respectively fixed with inner frame 2 19. The mounting shaft 20 is movably installed between the two sets of inner frames 2 19. The controller 18 is fixedly installed on the left side of the top of the pipe body 2 17. Several fixing sleeves 8 are fixed on the outer sides of the mounting shaft 1 3 and the mounting shaft 20, and the fixing sleeves 8 are fixed with support rods 7. The support rods 7 are fixed with scrapers 6.
[0024] The right side of mounting shaft 3 penetrates the inside of the right side of tube body 1. The output shaft of servo motor 14 is fixedly connected to the input shaft of reducer 13. The output shaft of reducer 13 is fixedly connected to the right side of mounting shaft 3. The left side of mounting shaft 20 penetrates the inside of the left side of tube body 17. The output shaft of servo motor 26 is fixedly connected to the input shaft of reducer 25. The output shaft of reducer 25 is fixedly connected to the left side of mounting shaft 20. Several scrapers 6 are staggered on the outside of mounting shaft 3 and mounting shaft 20. Several fixing sleeves 8 are evenly spaced on the outside of mounting shaft 3 and mounting shaft 20.
[0025] Furthermore, the controller 18 adopts a PLC controller, and the servo motor 14 and the servo motor 16 are electrically connected to the controller 18 respectively. The electrical connection relationship and control method between them are known technologies, so they will not be described in detail.
[0026] Specifically, such as Figures 1-3 As shown, during the self-cleaning process inside the pipeline system, the servo motor 14 and servo motor 26 can be started to drive the mounting shaft 3 and mounting shaft 20 to rotate respectively. While the mounting shaft 3 and mounting shaft 20 rotate, they can also drive the rotation of several scrapers 6 fixed on the outside. The scrapers 6 can be used to scrape and clean some deep and stubborn dirt inside the pipeline. Combined with the high-pressure cleaning pipe 4 and nozzle 5, the pipeline can be efficiently self-cleaned.
[0027] A fixing pipe 9 is welded and fixed to the left side of the bottom end of pipe body 1 and the right side of the top end of pipe body 2 17, and a mounting flange 23 is welded and fixed to the bottom of the outside of the fixing pipe 9. A mounting flange 21 is installed and fixed to the bottom of the mounting flange 23. A viewing plate 22 is fixed inside the mounting flange 21. The fixing pipe 9 is connected to the inside of pipe body 1 and pipe body 2 17 respectively.
[0028] Specifically, such as Figure 1 and Figure 4 As shown, by fixing a fixed pipe 9 on pipe body 1 and pipe body 2 17, the flow and transport status of the medium inside the pipeline can be checked in real time by using the viewing plate 22 installed on the fixed pipe 9.
[0029] A connector 10 is welded and fixed at the middle position of the bottom end of pipe body 1 and the middle position of the top end of pipe body 2 17, and a plug 11 is installed and fixed on the connector 10. A connector 2 12 is welded and fixed at the right side of the bottom end of pipe body 1 and the left side of the top end of pipe body 2 17, and a threaded opening 25 is provided inside the connector 2 12. A plug 24 is provided on the connector 2 12. The connector 10 and the connector 2 12 are connected to the inside of pipe body 1 and pipe body 2 17, respectively. The plug 24 is provided with an external thread on the outside. The threaded opening 25 is provided with an internal thread that mates with the external thread. The plug 24 is threadedly connected inside the threaded opening 25.
[0030] Specifically, such as Figure 1 and Figure 5 As shown, by adding connector 10 and connector 12 to pipe body 1 and pipe body 2, the pipe interfaces are enriched. Connector 10 can be used to connect the pipe to an external pipe, while connector 12 can be used to install external sensor components to assist in the detection of the flowing medium.
[0031] High-pressure cleaning pipes 4 are fixed to the top and rear end of pipe body 1 and the bottom and rear end of pipe body 2 17, and several nozzles 5 are fixed on the high-pressure cleaning pipes 4, and the nozzles 5 penetrate the interior of pipe body 1 and pipe body 2 17 respectively.
[0032] Working Principle: During the self-cleaning process inside the pipeline system, servo motors 14 and 16 can be activated to drive mounting shafts 3 and 20 to rotate, respectively. Simultaneously, the rotation of mounting shafts 3 and 20 drives several scrapers 6 fixed on the outside to rotate. These scrapers 6 can scrape away some deep-seated stubborn dirt inside the pipeline. Combined with the high-pressure cleaning pipe 4 and nozzle 5, high-pressure flushing of the pipeline interior allows for efficient self-cleaning. During use, a fixed pipe 9 is fixed to pipe body 1 and pipe body 2, and a viewing plate 22 installed on the fixed pipe 9 allows for real-time monitoring of the flow and transport status of the medium inside the pipeline. Furthermore, during pipeline installation, connectors 10 and 12 are added to pipe body 1 and pipe body 2, enriching the pipeline interfaces. Connector 10 connects the pipeline to external pipelines, while connector 12 allows for the installation of external sensor components to assist in the detection of the flowing medium.
[0033] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A high-pressure self-cleaning modular pipeline system, comprising a first pipe body (1) and a second pipe body (17), characterized in that: A second tube (17) is fixedly installed on the right side of the top of the first tube (1). An inner frame (2) is fixed on both sides inside the first tube (1). An installation shaft (3) is laterally installed between the two sets of inner frames (2). A reducer (13) is fixedly installed on the right side of the first tube (1), and a servo motor (14) is fixedly installed on the right side of the reducer (13). A second reducer (15) is fixedly installed on the left side of the second tube (17), and a servo motor (14) is fixedly installed on the left side of the second reducer (15). A servo motor 2 (16) is fixedly mounted on the side. Inner frame 2 (19) is fixed on both sides inside the tube body 2 (17). A mounting shaft 2 (20) is installed horizontally between the two sets of inner frames 2 (19). A controller (18) is fixedly mounted on the left side of the top of the tube body 2 (17). Several fixing sleeves (8) are fixed on the outer sides of the mounting shaft 1 (3) and the mounting shaft 2 (20), and a support rod (7) is fixed on the fixing sleeve (8). A scraper (6) is fixed on the support rod (7).
2. The high-pressure self-cleaning modular pipeline system according to claim 1, characterized in that: The right side of the mounting shaft 1 (3) penetrates the interior of the right side of the tube body 1 (1). The output shaft of the servo motor 1 (14) is fixedly connected to the input shaft of the reducer 1 (13). The output shaft of the reducer 1 (13) is fixedly connected to the right side of the mounting shaft 1 (3). The left side of the mounting shaft 2 (20) penetrates the interior of the left side of the tube body 2 (17). The output shaft of the servo motor 2 (16) is fixedly connected to the input shaft of the reducer 2 (15). The output shaft of the reducer 2 (15) is fixedly connected to the left side of the mounting shaft 2 (20).
3. The high-pressure self-cleaning modular pipeline system according to claim 1, characterized in that: Several of the scrapers (6) are staggered on the outside of mounting shaft one (3) and mounting shaft two (20).
4. A high-pressure self-cleaning modular pipeline system according to claim 2, characterized in that: Several of the fixing sleeves (8) are distributed at equal intervals on the outer sides of mounting shaft one (3) and mounting shaft two (20).
5. A high-pressure self-cleaning modular pipeline system according to claim 1, characterized in that: A fixing pipe (9) is welded and fixed to the left side of the bottom end of the pipe body one (1) and the right side of the top end of the pipe body two (17), and a mounting flange two (23) is welded and fixed to the bottom end of the outside of the fixing pipe (9). A mounting flange one (21) is installed and fixed to the bottom end of the mounting flange two (23). A viewing plate (22) is fixed inside the mounting flange one (21). The fixing pipe (9) is connected to the inside of the pipe body one (1) and the pipe body two (17) respectively.
6. A high-pressure self-cleaning modular pipeline system according to claim 1, characterized in that: A connector 1 (10) is welded and fixed at the middle position of the bottom end of the first pipe (1) and the middle position of the top end of the second pipe (17), and a plug 1 (11) is installed and fixed on the connector 1 (10). A connector 2 (12) is welded and fixed at the right side of the bottom end of the first pipe (1) and the left side of the top end of the second pipe (17), and a threaded port (25) is provided inside the connector 2 (12). A plug 2 (24) is provided on the connector 2 (12). The connector 1 (10) and the connector 2 (12) are respectively connected to the inside of the first pipe (1) and the second pipe (17).
7. A high-pressure self-cleaning modular pipeline system according to claim 6, characterized in that: The plug two (24) has an external thread on its outside, and the threaded opening (25) has an internal thread that mates with the external thread. The plug two (24) is threadedly connected to the inside of the threaded opening (25).
8. A high-pressure self-cleaning modular pipeline system according to claim 1, characterized in that: High-pressure cleaning pipes (4) are fixed to the top and rear end of the first pipe (1) and the bottom and rear end of the second pipe (17), and several nozzles (5) are fixed on the high-pressure cleaning pipes (4), and the nozzles (5) penetrate the interior of the first pipe (1) and the second pipe (17).