A strainer cleaning apparatus

Abstract

The utility model is suitable for industrial cleaning field, provide a kind of water segregator cleaning equipment, the water segregator cleaning equipment includes: installation cabinet and its inside fluid storage area, circulation filtration area and integrated pipeline area;Fluid storage area is equipped with water tank and centrifugal pump, water tank top is connected inlet by make-up valve, bottom is connected with centrifugal pump by pipeline;Circulation filtration area is equipped with the first filter and second filter of series connection, and the water body of centrifugal pump output is filtered;Integrated pipeline area includes liquid pipeline component and gas pipeline component, liquid pipeline component shunts filtered water to each branch, gas pipeline component is connected with each branch by external compressed gas source, for blowing dry inside residual water mark of workpiece;Control system uniformly controls the working state of each component.The utility model is through the design of partition and pipeline layered arrangement, solves the problem that the pipeline of existing cleaning equipment is messy and occupies large floor area.

Description

Technical Field

[0001] This utility model belongs to the field of industrial cleaning, and in particular relates to a water distributor cleaning device. Background Technology

[0002] Water distributor cleaning equipment is used to clean the internal flow channels of products, typically in industrial production. Over time, these products accumulate large amounts of dirt, impurities, and deposits in their internal flow channels; incomplete cleaning will severely impact product performance, reliability, and lifespan.

[0003] Currently, a complete cleaning operation typically requires multiple independent devices such as water tanks, water pumps, filtration systems, and air compressors. These devices are often scattered and pieced together by temporary connecting pipes, resulting in a tangled and chaotic mix of equipment and piping.

[0004] In summary, existing equipment faces problems such as complex and tangled piping and a large overall footprint during cleaning. Therefore, there is an urgent need in this field for a compact, clearly zoned water distributor cleaning device to solve the problems of complex and tangled piping and a large overall footprint of existing equipment. Utility Model Content

[0005] The purpose of this utility model embodiment is to provide a water distributor cleaning device, which aims to solve the problems of existing equipment with messy and complicated pipelines and large overall footprint.

[0006] This utility model embodiment is implemented as follows: the water distributor cleaning equipment includes: The installation cabinet contains a fluid storage area, a circulating filtration area, and an integrated piping area. The fluid storage area is equipped with a water tank and a centrifugal pump; the top of the water tank is connected to the water inlet through a water supply valve, and the bottom is connected to the centrifugal pump through a pipe. The centrifugal pump is used to extract water from the water tank and provide pressure. The circulating filtration zone is equipped with a first filter and a second filter arranged in series; the input end of the first filter is connected to the output end of the centrifugal pump for filtering water. The integrated piping area is equipped with liquid piping assemblies and gas piping assemblies; the liquid piping assembly includes multiple sets of interconnected pipes for distributing filtered water to various branches; the input end of the gas piping assembly is connected to an external compressed air source, and the output end is connected to each branch, and the gas piping assembly is used to provide compressed gas to dry the water stains remaining inside the workpiece. The control system is connected to the water tank, centrifugal pump, filter assembly, liquid pipeline assembly, and gas pipeline assembly, and is used to control the working status of the water tank, centrifugal pump, filter assembly, liquid pipeline assembly, and gas pipeline assembly.

[0007] Preferably, the first filter and the second filter are equipped with vent valves at their tops to discharge gas trapped in the pipes; and both the input and output ends of the first filter and the second filter are equipped with pressure sensors, which are used to detect the water pressure before and after filtration.

[0008] Preferably, the liquid piping assembly includes an inlet water separator and a regulating assembly; The inlet and outlet water divider is a pipe fitting with one inlet and multiple outlets. Its inlet end is connected to the outlet end of the second filter through a pipe, and is used to divide the filtered water into various branches. The regulating component is installed at the output end of the inlet water distributor and is used to control the water flow and pressure of the branch.

[0009] Preferably, the regulating assembly includes an electric regulating valve, a forward return valve, a reverse inlet valve, a reverse return valve, and a forward inlet valve; The electric regulating valve is connected in series with the output end of the inlet water separator to regulate the flow rate and pressure of the water. The forward inlet valve, reverse inlet valve, forward return valve, and reverse return valve are connected in parallel at the output end of the flow meter; the forward inlet valve and the reverse inlet valve control the on / off of forward and reverse inlet water respectively; the forward return valve and the reverse return valve control the on / off of forward and reverse return water respectively.

[0010] Preferably, the liquid piping assembly is further provided with a return water distributor and a drain water distributor; The return water dispenser is a multi-inlet, one-outlet pipe fitting. Its inlet end is connected to the forward return water valve and the reverse return water valve, and its outlet end is connected to the top of the water tank through a pipe to collect the water source that flows back after cleaning. The drainage distributor and the return water distributor have the same structure. The input end of the drainage distributor is connected to the forward return water valve and the reverse return water valve, and the output end is connected to the drain outlet for discharging impurities generated during the cleaning process.

[0011] Preferably, the liquid piping components and gas piping components in the integrated piping area are arranged in layers, with each layer being an independent branch, making the structure of the entire integrated piping area clearer and facilitating the identification and connection of each pipe.

[0012] Preferably, the control system is installed near the operation panel of the equipment for easy operation by the operator; the control system can control the opening and closing time and opening degree of each valve to adjust the water flow direction and flow rate; it can also monitor various parameters during the cleaning process, such as pressure, flow rate and temperature.

[0013] Preferably, the water separator cleaning equipment is further equipped with a particle counter; The particle counter is connected to the drainage end of each branch and is used to detect the quantity and size of particulate impurities in the water discharged from the return end of each branch.

[0014] The present invention provides a water distributor cleaning device that solves the problems of messy pipelines and large footprint of existing cleaning devices through zoning design and layered pipeline arrangement. Attached Figure Description

[0015] Figure 1 A three-dimensional structural diagram of a water distributor cleaning device provided in an embodiment of this utility model; Figure 2 A structural diagram showing the partitioned layout of a water distributor cleaning device provided in an embodiment of this utility model; Figure 3 A three-dimensional structural diagram of an integrated pipeline for a water distributor cleaning device provided in an embodiment of this utility model; Figure 4 A three-dimensional structural diagram of an independent pipeline for a water distributor cleaning device provided in an embodiment of this utility model; Figure 5 This is a schematic diagram of a water separator cleaning equipment control system provided in an embodiment of the present utility model.

[0016] In the attached diagram: 1. Installation cabinet; 2. Water tank; 3. Centrifugal pump; 4. Filter assembly; 41. First filter; 42. Second filter; 5. Liquid piping assembly; 51. Inlet water distributor; 52. Regulating assembly; 521. Electric regulating valve; 522. Forward inlet valve; 523. Forward return valve; 524. Reverse inlet valve; 525. Reverse return valve; 53. Return water distributor; 54. Drain distributor; 541. Drain valve; 6. Gas piping assembly; 61. Gas pipe; 62. Air inlet valve; 63. Gas filling valve; 64. Air blowing valve; 7. Particle counter; 8. Control system. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0018] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.

[0019] like Figure 1-4 The diagram shown is a structural diagram of an independent pipeline for a water separator cleaning device provided in an embodiment of this utility model, including: a mounting cabinet 1, which is provided with a fluid storage area, a circulating filtration area and an integrated pipeline area inside; The fluid storage area is equipped with a water tank 2 and a centrifugal pump 3; the top of the water tank 2 is connected to the water inlet through a water supply valve, and the bottom is connected to the centrifugal pump 3 through a pipe. The centrifugal pump 3 is used to extract water from the water tank 2 and provide pressure. The circulating filtration zone is equipped with a first filter 41 and a second filter 42 arranged in series; the input end of the first filter 41 is connected to the output end of the centrifugal pump 3 for filtering water. The integrated piping area is equipped with a liquid piping assembly 5 and a gas piping assembly 6; the liquid piping assembly 5 includes multiple sets of interconnected pipes for diverting filtered water to various branches; the input end of the gas piping assembly 6 is connected to an external compressed air source, and the output end is connected to each branch, and the gas piping assembly 6 is used to provide compressed gas to dry the water stains remaining inside the workpiece. The control system 8 is connected to the water tank 2, centrifugal pump 3, filter assembly 4, liquid pipeline assembly 5, and gas pipeline assembly 6, and is used to control the working status of the water tank 2, centrifugal pump 3, filter assembly 4, liquid pipeline assembly 5, and gas pipeline assembly 6.

[0020] In this embodiment of the invention, the water tank 2, as a key component for fluid storage, is installed in the fluid storage area of ​​the mounting cabinet 1 via a bracket. The top of the water tank 2 is connected to the water inlet via a water supply valve, which automatically controls the water intake according to the water level in the tank 2, ensuring that the tank 2 always maintains a suitable water volume. The centrifugal pump 3 is connected to the bottom of the water tank 2 via a pipe. The centrifugal pump 3 has efficient pumping capacity and stable pressure output, enabling it to quickly and stably deliver the water in the tank 2 to the subsequent filtration stage.

[0021] Both the first filter 41 and the second filter 42 are installed in the circulation filtration area of ​​the mounting cabinet 1 by brackets. The input end of the first filter 41 is connected to the output end of the centrifugal pump 3, and the output end is connected to the input end of the second filter 42. The first filter 41 mainly performs preliminary filtration of large particulate impurities in the water, while the second filter 42 further performs fine filtration of the water to ensure that the water entering the liquid pipeline assembly 5 is clean enough.

[0022] Liquid piping assembly 5 is installed in the integrated piping area of ​​mounting cabinet 1. The multiple sets of pipes in liquid piping assembly 5, through layered layout and connection, can evenly distribute the filtered water to each branch. After the gas piping assembly 6 is connected to an external compressed air source, it can provide stable and sufficient compressed gas to promptly dry any residual water stains inside the workpiece after cleaning.

[0023] The control system 8 precisely controls the water replenishment of the water tank 2, the start and stop and pressure regulation of the centrifugal pump 3, the working time of the filter component 4, the water flow distribution of the liquid pipeline component 5, and the air blowing time of the gas pipeline component 6 according to the preset cleaning program and parameters.

[0024] In one embodiment of this utility model, a detection component for monitoring the water quality is installed inside the water tank 2. This component includes a pH sensor, a conductivity meter, a level transmitter, and a temperature sensor. The pH sensor monitors the acidity / alkalinity of the water in real time, detecting whether changes in acidity / alkalinity are caused by chemical reactions or other factors. The conductivity meter detects the conductivity of the water, reflecting ion concentration and other conditions, and can determine the purity of the water. The level transmitter measures the water level in the water tank 2; when the water level is too low, water is added via a water supply valve to prevent insufficient water from affecting the normal operation of the cleaning process. The temperature sensor monitors the water temperature, which has a certain impact on the cleaning effect; a suitable temperature helps improve cleaning efficiency and quality.

[0025] The present invention provides a water distributor cleaning device that solves the problems of messy pipelines and large footprint of existing cleaning devices through zoning design and layered pipeline arrangement.

[0026] like Figure 2 As shown, in a preferred embodiment of the present invention, the first filter 41 and the second filter 42 are equipped with exhaust valves on their tops to discharge gas trapped in the pipes; and the input and output ends of the first filter 41 and the second filter 42 are both equipped with pressure sensors, which are used to detect the water pressure before and after water filtration.

[0027] In this embodiment of the utility model, the exhaust valve is set at the top of the first filter 41 and the second filter 42. Since the gas is concentrated at the top during the filtration process, the exhaust valve is set at the top to discharge the gas trapped in the pipe without affecting the filtration effect on the water. After the gas is discharged, the water flow can be smoother, improving the stability and reliability of the entire cleaning equipment.

[0028] In addition, the water pressure is monitored by a pressure sensor, allowing for timely assessment of the filter's operational status. A significant pressure difference before and after filtration may indicate filter blockage, necessitating timely cleaning or replacement of the filter element to ensure optimal filtration performance. To further guarantee the cleaning equipment's performance, flow monitoring devices can be installed around the first filter 41 and the second filter 42 to monitor the water flow rate output from the filters.

[0029] like Figure 3 As shown, in a preferred embodiment of the present invention, the liquid pipeline assembly 5 includes an inlet water separator 51 and an adjustment assembly 52. The inlet and outlet water divider 51 is a pipe fitting with one inlet and multiple outlets. Its inlet end is connected to the outlet end of the second filter 42 through a pipe, and is used to divide the filtered water into various branches. The regulating component 52 is installed at the output end of the inlet water dispenser 51 and is used to control the water flow and pressure of the branch.

[0030] In this embodiment of the invention, the water inlet / outlet water dispenser 51 adopts a one-inlet-multiple-outlet design, which can efficiently and evenly distribute the water filtered by the second filter 42 to each branch to meet different cleaning needs. The adjustment component 52 brings greater flexibility and controllability to the entire cleaning equipment; the adjustment component 52 can control the water flow and pressure of each branch according to the actual cleaning situation. For example, for some workpieces with more dirt, the water flow and pressure of that branch can be appropriately increased to enhance the cleaning effect; while for some more fragile workpieces, the water flow and pressure can be reduced to avoid damage. The adjustment component 52 can also be flexibly adjusted according to different cleaning stages. In the early stage of cleaning, the water flow and pressure can be appropriately increased to quickly flush away most of the dirt; in the later stage of cleaning, the water flow and pressure can be reduced for fine cleaning and rinsing to ensure the cleanliness of the workpiece's interior.

[0031] like Figure 4 As shown, in a preferred embodiment of the present invention, the regulating component 52 includes an electric regulating valve 521, a forward return valve 523, a reverse inlet valve 524, a reverse return valve 525, and a forward inlet valve 522. The electric regulating valve 521 is connected in series with the output end of the inlet water separator 51 to regulate the flow rate and pressure of the water. The forward inlet valve 522, the reverse inlet valve 524, the forward return valve 523, and the reverse return valve 525 are connected in parallel at the output end of the flow meter; the forward inlet valve 522 and the reverse inlet valve 524 control the on / off of forward and reverse inlet water respectively; the forward return valve 523 and the reverse return valve 525 control the on / off of forward and reverse return water respectively.

[0032] In this embodiment of the invention, the electric regulating valve 521 precisely adjusts the flow rate and pressure of the water through preset parameters or real-time feedback to ensure that the water flow in each branch meets the cleaning requirements. When the forward inlet valve 522 is open, water flows forward into the corresponding cleaning branch, providing power for forward cleaning; when the reverse inlet valve 524 is open, water flows in reverse, enabling reverse rinsing of the workpiece and effectively removing some dirt that is difficult to remove by forward cleaning. The forward return valve 523 and the reverse return valve 525 control the return flow of water after cleaning, ensuring normal water circulation during the cleaning process. The design of the regulating component 52 allows for optimal cleaning results for workpieces of different shapes, materials, and levels of dirt by reasonably controlling the opening and closing of each valve and the parameters of the electric regulating valve 521. When the cleaning effect of a certain branch is found to be poor, the water flow rate and pressure of that branch can be increased in time, or the water flow direction can be changed for reverse rinsing. At the same time, this design also helps to improve cleaning efficiency and reduce water waste.

[0033] like Figure 3 As shown, in a preferred embodiment of the present invention, the liquid pipeline assembly 5 is further provided with a return water distributor 53 and a drain water distributor 54. The return water dispenser 53 is a multi-inlet, one-outlet pipe fitting. Its input end is connected to the forward return water valve 523 and the reverse return water valve 525, and its output end is connected to the top of the water tank 2 through a pipe to collect the water source that flows back after cleaning. The drain distributor 54 has the same structure as the return distributor 53. The input end of the drain distributor 54 is connected to the forward return valve 523 and the reverse return valve 525, and the output end is connected to the drain outlet for discharging impurities generated during the cleaning process.

[0034] In this embodiment of the invention, the return water distributor 53 collects the water returning after cleaning in an orderly manner and sends it back to the top of the water tank 2 through a pipe. This not only ensures the effective recycling of water resources but also maintains a relatively stable water level in the water tank 2, providing continuous water support for subsequent cleaning work. The drain water distributor 54 is specifically responsible for discharging impurities generated during the cleaning process. It has the same structure as the return water distributor 53 but a different function. Its input end is also connected to the forward return water valve 523 and the reverse return water valve 525, which can accurately guide water containing impurities to the drain outlet for discharge. This design effectively avoids the accumulation of impurities in the system, prevents impurities from clogging pipes or affecting the normal operation of valves, thereby ensuring the stable operation of the entire cleaning equipment.

[0035] As the cleaning process continues, the impurity content in the water will gradually increase. The return water distributor 53 and the drainage water distributor 54 can flexibly adjust their operating modes according to the actual situation. When there are few impurities in the water, most of the cleaned water will flow back to the water tank 2 through the return water distributor 53, realizing the recycling of water resources; while when the impurities in the water reach a certain concentration, the drainage water distributor 54 will increase the drainage volume to promptly discharge water containing a large amount of impurities, so as to ensure the cleaning effect and the normal operation of the equipment.

[0036] like Figure 3 As shown in the preferred embodiment of this utility model, the liquid pipeline assembly 5 and the gas pipeline assembly 6 in the integrated pipeline area are arranged in layers, with each layer being an independent branch, making the structure of the entire integrated pipeline area clearer and facilitating the identification and connection of each pipeline.

[0037] In this embodiment of the invention, the inlet water distributor 51, the return water distributor 53, and the drain water distributor 54 are all installed longitudinally within the integrated piping area. Each water distributor has multiple transverse interfaces; interfaces at the same height on the three water distributors are connected to multiple valve bodies, thus forming transverse branches. Each layer constitutes an independent branch, and these branches are independent of each other and do not interfere with each other. When a fault occurs in a branch, maintenance personnel can quickly identify the problem and only repair the faulty branch without affecting the normal operation of other branches, thereby effectively shortening equipment maintenance time and reducing the impact on production schedule.

[0038] like Figure 5 As shown, in a preferred embodiment of this utility model, the control system 8 is installed near the operation panel of the equipment for easy operation by the operator; the control system 8 can effectively control the opening and closing time and opening degree of each valve body to adjust the water flow direction and flow rate; it can also monitor various parameters during the cleaning process, such as pressure, flow rate and temperature.

[0039] In this embodiment of the invention, the control system 8 is connected to each component. It can precisely control the opening and closing of multiple valves on each branch according to a preset program, ensuring that water flows as required in each branch at different cleaning stages. Simultaneously, the pressure, flow rate, temperature, and other parameters monitored by the control system 8 are displayed in real time on the operation panel, allowing operators to intuitively grasp the status of the cleaning process.

[0040] like Figure 1 As shown, in a preferred embodiment of the present invention, the water separator cleaning device is further provided with a particle counter 7; The particle counter 7 is connected to the drainage end of each branch and is used to detect the quantity and size of particulate impurities in the water discharged from the return end of each branch.

[0041] In this embodiment of the invention, a particle counter 7 is installed within the circulating filtration area. The particle counter 7 feeds back the detected particulate impurity data to the control system 8 in real time. Based on this data, the control system 8 can accurately determine the cleaning effectiveness of each branch. For example, if a branch discharges a large number or large size of particulate impurities, it indicates that the cleaning of that branch may not be thorough enough. The control system 8 can then adjust the cleaning parameters for that branch, such as increasing the cleaning time, increasing the water flow rate, or adjusting the valve opening, to improve the cleaning effect.

[0042] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A water distributor cleaning device, characterized in that, The water distributor cleaning equipment includes: The installation cabinet contains a fluid storage area, a circulating filtration area, and an integrated piping area. The fluid storage area is equipped with a water tank and a centrifugal pump; the top of the water tank is connected to the water inlet through a water supply valve, and the bottom is connected to the centrifugal pump through a pipe. The centrifugal pump is used to extract water from the water tank and provide pressure. The circulating filtration zone is equipped with a first filter and a second filter arranged in series; the input end of the first filter is connected to the output end of the centrifugal pump for filtering water. The integrated piping area is equipped with liquid piping assemblies and gas piping assemblies; the liquid piping assembly includes multiple sets of interconnected pipes for distributing filtered water to various branches; the input end of the gas piping assembly is connected to an external compressed air source, and the output end is connected to each branch, and the gas piping assembly is used to provide compressed gas to dry the water stains remaining inside the workpiece. The control system is connected to the water tank, centrifugal pump, filter assembly, liquid pipeline assembly, and gas pipeline assembly, and is used to control the working status of the water tank, centrifugal pump, filter assembly, liquid pipeline assembly, and gas pipeline assembly.

2. The water distributor cleaning equipment according to claim 1, characterized in that, The first filter and the second filter are equipped with vent valves on their tops to release gas trapped in the pipes; and both the input and output ends of the first filter and the second filter are equipped with pressure sensors, which are used to detect the water pressure before and after filtration.

3. The water distributor cleaning equipment according to claim 1, characterized in that, The liquid piping assembly includes an inlet water separator and a regulating component; The inlet and outlet water divider is a pipe fitting with one inlet and multiple outlets. Its inlet end is connected to the outlet end of the second filter through a pipe, and is used to divide the filtered water into various branches. The regulating component is installed at the output end of the inlet water distributor and is used to control the water flow and pressure of the branch.

4. The water distributor cleaning equipment according to claim 3, characterized in that, The regulating assembly includes an electric regulating valve, a forward return valve, a reverse inlet valve, a reverse return valve, and a forward inlet valve; The electric regulating valve is connected in series with the output end of the inlet water separator to regulate the flow rate and pressure of the water. The forward inlet valve, reverse inlet valve, forward return valve, and reverse return valve are connected in parallel at the output end of the flow meter; the forward inlet valve and the reverse inlet valve control the on / off of forward and reverse inlet water respectively; the forward return valve and the reverse return valve control the on / off of forward and reverse return water respectively.

5. The water distributor cleaning equipment according to claim 4, characterized in that, The liquid piping assembly is also equipped with a return water distributor and a drain water distributor. The return water dispenser is a multi-inlet, one-outlet pipe fitting. Its inlet end is connected to the forward return water valve and the reverse return water valve, and its outlet end is connected to the top of the water tank through a pipe to collect the water source that flows back after cleaning. The drainage distributor and the return water distributor have the same structure. The input end of the drainage distributor is connected to the forward return water valve and the reverse return water valve, and the output end is connected to the drain outlet for discharging impurities generated during the cleaning process.

6. The water distributor cleaning equipment according to claim 1, characterized in that, The liquid and gas pipeline components in the integrated pipeline area are arranged in layers, with each layer being an independent branch, making the structure of the entire integrated pipeline area clearer and facilitating the identification and connection of each pipeline.

7. The water distributor cleaning equipment according to claim 1, characterized in that, The control system is installed near the equipment's operation panel for easy operation by the operator; the control system can control the opening and closing time and opening degree of each valve to adjust the water flow direction and flow rate; it can also monitor various parameters during the cleaning process, such as pressure, flow rate, and temperature.

8. The water distributor cleaning equipment according to claim 1, characterized in that, The water separator cleaning equipment is also equipped with a particle counter; The particle counter is connected to the drainage end of each branch and is used to detect the quantity and size of particulate impurities in the water discharged from the return end of each branch.

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