Anti-deformation high-temperature sludge conveying pipeline device

Abstract

The utility model discloses a kind of anti-deformation high-temperature sludge conveying pipeline devices, it is related to pipeline technical field, including support plate, the top of the support plate is fixedly connected with fixed block, the inside of the fixed block and the outer wall of pipeline body contact, the top of the support plate is provided with cleaning mechanism, the cleaning mechanism includes moving column and fixed disc, the side fixedly connected with mounting disc of moving column, the side fixedly connected with fixed ring of fixed disc, the inside screw thread connection of fixed ring has screw rod, the side fixedly connected with connecting block of screw rod, the side fixedly connected with cleaning disc of connecting block, the outer wall of cleaning disc and the inner wall of pipeline body contact.The utility model is by being provided with screw rod and cleaning disc, rotate screw rod can adjust the adhesion of cleaning disc and pipeline inner wall, adapt to the cleaning demand of different thickness of incrustation, when cleaning disc is attached to pipe wall sliding, can efficiently scrape off the high-temperature sludge incrustation attached to inner wall.

Description

Technical Field

[0001] This utility model relates to the field of pipeline technology, specifically to a deformation-resistant high-temperature sludge conveying pipeline device. Background Technology

[0002] In fields such as environmental protection, chemical production, and metallurgical smelting, the efficient transportation of high-temperature sludge, such as industrial reaction sludge and waste heat treatment sludge, is a crucial link in ensuring the continuity of production processes and environmental compliance rates. As the core carrier for high-temperature sludge transportation, the operational stability of the pipeline directly determines the transportation efficiency, operational safety, and maintenance costs.

[0003] Most existing traditional devices rely on manual entry into or disassembly of the pipe for cleaning, which is not only labor-intensive and inefficient, but also fails to completely remove scale buildup on the inner wall of the pipe. Therefore, a deformation-resistant high-temperature sludge conveying pipe device is proposed to solve the above problems. Summary of the Invention

[0004] To address the problems mentioned in the background art, the purpose of this utility model is to provide a deformation-resistant high-temperature sludge conveying pipeline device, which, through the cooperation of the adjustment mechanism and the cleaning mechanism, achieves efficient scraping and centralized collection of accumulated scale.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a deformation-resistant high-temperature sludge conveying pipeline device, comprising a support plate, a fixing block fixedly connected to the top of the support plate, the interior of the fixing block contacting the outer wall of the pipeline body, a cleaning mechanism provided on the top of the support plate, the cleaning mechanism comprising a movable column and a fixed plate, an installation plate fixedly connected to one side of the movable column, a fixing ring fixedly connected to one side of the fixed plate, a screw threadedly connected to the interior of the fixing ring, a connecting block fixedly connected to one side of the screw, a cleaning plate fixedly connected to one side of the connecting block, and the outer wall of the cleaning plate contacting the inner wall of the pipeline body; An adjustment mechanism is provided on the top of the support plate.

[0006] As a preferred embodiment of this utility model, both the interior of the mounting plate and the interior of the fixing plate are provided with screw holes, and bolts are threaded into the interior of the screw holes. The interiors of the mounting plate and the fixing plate are detachably connected by bolts.

[0007] As a preferred embodiment of this utility model, the adjustment mechanism includes a support base, the bottom of which is fixedly connected to the top of the support plate, and a forward and reverse screw is rotatably connected inside the support base.

[0008] In a preferred embodiment of this invention, the outer wall of the forward and reverse lead screw is threaded with a movable sleeve, the outer wall of the movable sleeve is fixedly connected to the outer wall of the movable column, and a slider is fixedly connected to the outer wall of the movable sleeve.

[0009] In a preferred embodiment of this invention, a worm gear is fixedly connected to the outer wall of the forward and reverse reversing lead screw, a fixed frame is fixedly connected to the top of the support plate, a worm is rotatably connected inside the fixed frame, and one side of the worm meshes with the outer wall of the worm gear.

[0010] As a preferred embodiment of this invention, a motor is fixedly mounted on the top of the fixing frame, and the output end of the motor is fixedly connected to the top of the worm gear.

[0011] In a preferred embodiment of this utility model, a support block is fixedly connected to one side of the support plate, a movable groove is provided inside the support block, a movable block is slidably connected inside the movable groove, a collection box is fixedly connected to one side of the movable block, and a handle is fixedly connected to one side of the collection box.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model, by setting a screw and a cleaning disc, allows the screw to be rotated to adjust the fit between the cleaning disc and the inner wall of the pipe, adapting to the cleaning needs of scale of different thicknesses. When the cleaning disc slides against the pipe wall, it can efficiently scrape off the high-temperature sludge scale adhering to the inner wall.

[0013] 2. This utility model, by setting a worm gear and a worm wheel, with the worm gear and worm wheel meshing, can adjust the moving distance of the cleaning mechanism to adapt to the cleaning needs of pipes of different lengths; the worm gear and worm wheel structure has a self-locking characteristic, and will not shift due to equipment vibration after adjustment. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the cross-sectional structure of the pipeline body; Figure 3 This is a schematic diagram of the adjustment mechanism. Figure 4 For cleaning the structural diagram of the mechanism; Figure 5 This is a schematic diagram of the collection box structure.

[0015] In the diagram: 1. Support plate; 2. Fixing block; 3. Moving column; 4. Fixing plate; 5. Mounting plate; 6. Fixing ring; 7. Screw; 8. Connecting block; 9. Cleaning plate; 10. Screw hole; 11. Bolt; 12. Support base; 13. Forward and reverse screw; 14. Moving sleeve; 15. Slider; 16. Worm gear; 17. Fixing frame; 18. Worm; 19. Motor; 20. Support block; 21. Moving groove; 22. Moving block; 23. Collection box; 24. Handle; 25. Pipe body; 26. Slide groove. Detailed Implementation

[0016] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0017] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0018] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0019] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0020] Example 1, referring to Figure 1-5 This is the first embodiment of the present invention, which provides a deformation-resistant high-temperature sludge conveying pipeline device, including a support plate 1, a fixing block 2 fixedly connected to the top of the support plate 1, the interior of the fixing block 2 contacting the outer wall of the pipeline body 25, a cleaning mechanism provided on the top of the support plate 1, the cleaning mechanism including a movable column 3 and a fixed plate 4, an installation plate 5 fixedly connected to one side of the movable column 3, a fixing ring 6 fixedly connected to one side of the fixed plate 4, a screw 7 threadedly connected to the interior of the fixing ring 6, a connecting block 8 fixedly connected to one side of the screw 7, a cleaning plate 9 fixedly connected to one side of the connecting block 8, and the outer wall of the cleaning plate 9 contacting the inner wall of the pipeline body 25; An adjustment mechanism is provided on the top of the support plate 1; Both the interior of the mounting plate 5 and the interior of the fixing plate 4 are provided with screw holes 10, and bolts 11 are threaded into the interior of the screw holes 10. The interior of the mounting plate 5 and the interior of the fixing plate 4 are detachably connected by bolts 11.

[0021] Specifically, by setting screw 7 and cleaning disc 9, rotating screw 7 can adjust the fit between cleaning disc 9 and the inner wall of pipe body 25, adapting to the cleaning needs of scale of different thicknesses. When cleaning disc 9 slides against the pipe wall, it can efficiently scrape off the high-temperature sludge scale attached to the inner wall. Bolt 11 enables a detachable connection between mounting plate 5 and fixed plate 4 via screw hole 10. When cleaning plate 9 is worn or damaged, there is no need to replace the entire cleaning mechanism. Only by disassembling bolt 11 can the parts be replaced individually, reducing maintenance costs. The disassembly and assembly operation is simple.

[0022] Furthermore, when it is necessary to clean the inner wall of the pipe body 25, the user rotates the screw 7, which pushes the connecting block 8 to move the cleaning disc 9, so that the outer wall of the cleaning disc 9 contacts the inner wall of the pipe body 25. Then, the motor 19 is started, and the output end of the motor 19 drives the worm gear 18 to rotate. The worm gear 18 meshes with the worm wheel 16, so the worm wheel 16 drives the forward and reverse screw 13 to rotate, which in turn drives the moving sleeve 14 to move inside the slide groove 26 through the slider 15 on the outer wall of the forward and reverse screw 13. The scraped dirt falls into the collection box 23.

[0023] Example 2, the second embodiment of this utility model, provides a deformation-resistant high-temperature sludge conveying pipeline device. The adjusting mechanism includes a support base 12, the bottom of the support base 12 and the top of the support plate 1 are fixedly connected, and a forward and reverse screw 13 is rotatably connected inside the support base 12. The outer wall of the forward and reverse screw 13 is threaded with a movable sleeve 14. The outer wall of the movable sleeve 14 is fixedly connected to the outer wall of the movable column 3. The outer wall of the movable sleeve 14 is fixedly connected with a slider 15. The support plate 1 has a sliding groove 26 inside. The inside of the sliding groove 26 is slidably connected to the outer wall of the slider 15. A worm gear 16 is fixedly connected to the outer wall of the forward and reverse screw 13, and a fixed frame 17 is fixedly connected to the top of the support plate 1. A worm 18 is rotatably connected inside the fixed frame 17, and one side of the worm 18 meshes with the outer wall of the worm gear 16. A motor 19 is fixedly mounted on the top of the mounting bracket 17, and the output end of the motor 19 is fixedly connected to the top of the worm gear 18. A support block 20 is fixedly connected to one side of the support plate 1. A moving groove 21 is provided inside the support block 20. A moving block 22 is slidably connected inside the moving groove 21. A collection box 23 is fixedly connected to one side of the moving block 22. A handle 24 is fixedly connected to one side of the collection box 23.

[0024] Specifically, the support base 12 can limit the forward and reverse screw 13, which can drive the subsequent cleaning structure to move in both directions, adapting to the cleaning of scale along the entire length of the pipeline without the need to manually adjust the cleaning direction. The rotation of the forward and reverse lead screw 13 will drive the movable sleeve 14 to slide inside the slide groove 26 via the slider 15, thus preventing the movable sleeve 14 from deviating during sliding. By setting up a worm gear 18 and a worm wheel 16, the meshing of the worm gear 18 and the worm wheel 16 can adjust the moving distance of the cleaning mechanism to adapt to the cleaning needs of pipes of different lengths; the structure of the worm gear 16 and the worm gear 18 has a self-locking characteristic, and will not shift due to equipment vibration after adjustment; The collection box 23 can collect the sludge and dirt scraped off by the cleaning disc 9 to prevent the sludge from falling. The moving block 22 slides along the moving groove 21 of the support block 20, making it easy to quickly pull out the collection box 23 for sludge cleaning.

[0025] Furthermore, after the cleaning operation is completed, the operator can pull the collection box 23 by the handle 24. The moving block 22 on one side of the collection box 23 slides in the moving groove 21, and the collection box 23 can be quickly pulled out for centralized treatment of accumulated dirt. The operation is labor-saving and does not require additional tools.

[0026] Working principle: When the inner wall of the pipe body 25 needs to be cleaned, the user rotates the screw 7, which pushes the connecting block 8 to move the cleaning disc 9, so that the outer wall of the cleaning disc 9 contacts the inner wall of the pipe body 25. Then the motor 19 is started, and the output end of the motor 19 drives the worm gear 18 to rotate. The worm gear 18 meshes with the worm wheel 16, so the worm wheel 16 drives the forward and reverse screw 13 to rotate, which in turn drives the moving sleeve 14 to move inside the slide groove 26 through the slider 15 on the outer wall of the forward and reverse screw 13. The scraped dirt will fall into the collection box 23. After the cleaning operation is completed, the operator can pull the collection box 23 by the handle 24. The moving block 22 on one side of the collection box 23 slides in the moving groove 21, and the collection box 23 can be quickly pulled out for centralized treatment of accumulated dirt. The operation is labor-saving and does not require additional tools.

[0027] In summary, the coordinated use of the adjustment and cleaning mechanisms enables efficient removal and centralized collection of accumulated dirt.

[0028] The anti-deformation high-temperature sludge conveying pipeline device and the anti-deformation high-temperature sludge conveying pipeline device used in this application can be additionally equipped with protective measures of common knowledge in this technical field under different usage environments, including but not limited to the following methods, such as protective covers for equipment protection, dustproof nets for equipment dust prevention, and sealing components or waterproof coatings for equipment waterproofing, which are commonly used by those skilled in the art.

[0029] It should be noted that the screw 7, bolt 11, forward and reverse lead screw 13, worm gear 16, worm 18, and motor 19 are existing devices or equipment, or devices or equipment that can be implemented by existing technology. The power supply, connection method, usage method, power source, fixing method, installation method, control method, etc. of the equipment, as well as the materials of each accessory and the selection of various parameters are common knowledge to those skilled in the art, and therefore will not be described in detail in this application document.

[0030] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0031] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0032] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0033] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A deformation-resistant high-temperature sludge conveying pipeline device, characterized in that: The system includes a support plate (1) and a pipe body (25). A fixing block (2) is fixedly connected to the top of the support plate (1). The interior of the fixing block (2) is in contact with the outer wall of the pipe body (25). A cleaning mechanism is provided on the top of the support plate (1). The cleaning mechanism includes a moving column (3) and a fixing plate (4). An installation plate (5) is fixedly connected to one side of the moving column (3). A fixing ring (6) is fixedly connected to one side of the fixing plate (4). A screw (7) is threaded inside the fixing ring (6). A connecting block (8) is fixedly connected to one side of the screw (7). A cleaning plate (9) is fixedly connected to one side of the connecting block (8). The outer wall of the cleaning plate (9) is in contact with the inner wall of the pipe body (25). An adjustment mechanism is provided on the top of the support plate (1).

2. The anti-deformation high-temperature sludge conveying pipeline device according to claim 1, characterized in that: Both the mounting plate (5) and the fixing plate (4) have screw holes (10) inside. The screw holes (10) are threaded with bolts (11). The interior of the mounting plate (5) and the interior of the fixing plate (4) are detachably connected by bolts (11).

3. The anti-deformation high-temperature sludge conveying pipeline device according to claim 1, characterized in that: The adjustment mechanism includes a support base (12), the bottom of which is fixedly connected to the top of the support plate (1), and a forward and reverse screw (13) is rotatably connected inside the support base (12).

4. The anti-deformation high-temperature sludge conveying pipeline device according to claim 3, characterized in that: The outer wall of the forward and reverse screw (13) is threaded with a movable sleeve (14), the outer wall of the movable sleeve (14) is fixedly connected to the outer wall of the movable column (3), the outer wall of the movable sleeve (14) is fixedly connected with a slider (15), the inside of the support plate (1) is provided with a sliding groove (26), the inside of the sliding groove (26) is slidably connected to the outer wall of the slider (15).

5. The anti-deformation high-temperature sludge conveying pipeline device according to claim 4, characterized in that: The outer wall of the forward and reverse screw (13) is fixedly connected to a worm gear (16), and the top of the support plate (1) is fixedly connected to a fixed frame (17). The inside of the fixed frame (17) is rotatably connected to a worm (18), and one side of the worm (18) meshes with the outer wall of the worm gear (16).

6. The anti-deformation high-temperature sludge conveying pipeline device according to claim 5, characterized in that: A motor (19) is fixedly installed on the top of the fixed frame (17), and the output end of the motor (19) is fixedly connected to the top of the worm gear (18).

7. The anti-deformation high-temperature sludge conveying pipeline device according to claim 1, characterized in that: A support block (20) is fixedly connected to one side of the support plate (1). A moving groove (21) is provided inside the support block (20). A moving block (22) is slidably connected inside the moving groove (21). A collection box (23) is fixedly connected to one side of the moving block (22). A handle (24) is fixedly connected to one side of the collection box (23).

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