Chalk buildup removal device

CN224895150UActive Publication Date: 2026-10-27CANGZHOU CHINA RAILWAY EQUIP MFG MATERIALS CO LTD
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Patent Information

Application Number
CN202522334937.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-04
Publication Date
2026-10-27
Estimated Expiration
2035-11-04

AI Technical Summary

Technical Problem

[0002]‌白灰在炼钢中主要作为造渣剂,用于脱除钢水中的硫、磷等有害杂质,同时保护炉衬并优化炉渣性能‌,通过化学反应提升钢材纯净度和质量,而白灰经常被储存在储料设备内,而在储存使用的过程中,不免会有白灰的积料粘连在储罐的内壁之上,而长时间堆积在储罐内的白灰,很容易因受潮出现结块等情况,因此,需要对储罐的内部进行定期清理,从而保证储罐内白灰的质量,目前,在对储存进行清理作业时,普遍再用人工清理作业,这大大增加了工作人员的工作量,而一些储存设备中,也会用到震动设备来对储罐产生震动,从而震掉储罐内的积料,但是在实际操作过程中,这种方式虽然能清理掉储罐内的大部分积料,但是清理的并不彻底,震动后的的储罐内部还是残留一定的积料,很难对白灰的储罐进行更为高效彻底的清洁作业‌‌‌

Benefits of technology

[0011]本实用新型的上述技术方案具有以下有益效果:本实用新型通过在可升降的安装板上设置布水管段,并在布水管段上设置喷淋头及刮料器,控制着布水管段沿着储料筒顶部的开口进入,喷淋头对储料筒的内壁进行高压冲刷,而刮料器则可以对储料筒的内壁进行刮蹭,从而更加高效、彻底的清理掉罐体内壁上积存的白灰物料,如此大大提高了清理效率,并且降低了工作人员的工作量。

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Abstract

The utility model discloses lime accumulated material removing device, including the installation frame of being placed in lime storage cylinder one side, be provided with the mounting plate of liftable on the installation frame, and the mounting plate is located the just above of lime storage cylinder top opening, and the bottom of mounting plate is provided with water distribution pipe section, and water distribution pipe section sets up water inlet joint on the side of its upper end, and the lower extreme of water distribution pipe section is evenly provided with a plurality of shower nozzles along the circumference, and the outside of water distribution pipe section still is provided with the scraper on the position above corresponding shower nozzle. The utility model discloses through setting up water distribution pipe section on the mounting plate of liftable, and setting up shower nozzle and scraper on water distribution pipe section, control water distribution pipe section along the opening of storage cylinder top and enter, and shower nozzle carries out high pressure flushing to the inner wall of storage cylinder, and scraper can scrape the inner wall of storage cylinder, thereby more efficient, completely clean up the lime material of the storage of tank body inner wall, and such great improvement has cleaned up efficiency, and reduced the work load of staff.
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Description

Technical Field

[0001] This utility model relates to the technical field of lime cleaning equipment, specifically to a lime accumulation removal device. Background Technology

[0002] In steelmaking, quicklime is mainly used as a slag-forming agent to remove harmful impurities such as sulfur and phosphorus from molten steel. It also protects the furnace lining and optimizes slag performance, improving the purity and quality of steel through chemical reactions. Quicklime is often stored in storage equipment, and during storage and use, some quicklime inevitably accumulates and adheres to the inner wall of the storage tank. Quicklime that accumulates in the tank for a long time is prone to clumping due to moisture. Therefore, regular cleaning of the tank's interior is necessary to ensure the quality of the quicklime. Currently, manual cleaning is commonly used, which greatly increases the workload of workers. While some storage equipment uses vibration devices to shake off accumulated material, this method, although effective at removing most of the material, is not thorough. Some material remains inside the tank after vibration, making it difficult to achieve a more efficient and thorough cleaning of quicklime storage tanks. Utility Model Content

[0003] The purpose of this invention is to address the shortcomings of existing technologies by providing a lime accumulation removal device to solve the aforementioned technical problems.

[0004] The present invention adopts the following technical solution: a quicklime accumulation removal device, including a mounting frame placed on one side of a quicklime storage cylinder, a liftable mounting plate provided on the mounting frame, the mounting plate being located directly above the top opening of the quicklime storage cylinder, a water distribution pipe section provided at the bottom of the mounting plate, a water inlet connector provided on one side of the upper end of the water distribution pipe section, a plurality of spray heads evenly distributed along the circumference at the lower end of the water distribution pipe section, and a scraper provided on the outer side of the water distribution pipe section above the corresponding spray head.

[0005] Furthermore, the water outlet of the spray head is inclined downwards and arranged toward the inner wall of the lime storage cylinder.

[0006] Furthermore, the scraper includes several connecting rods horizontally placed on the water distribution pipe section, and a scraping ring is provided at the end of the connecting rod away from the water distribution pipe section. The scraping ring is arranged in close contact with the inner wall of the lime storage cylinder.

[0007] Furthermore, the scraper ring is provided with a scraper blade at its lower edge.

[0008] Furthermore, the mounting bracket is equipped with a multi-stage telescopic electric push rod, the piston rod of the multi-stage telescopic electric push rod is arranged vertically downward, and the mounting plate is disposed at the end of the piston rod.

[0009] Furthermore, a guide rod is provided on the mounting plate, and the guide rod passes vertically upward through the top plate of the mounting frame.

[0010] Furthermore, a cleaning base is provided on one side of the lime storage cylinder, and the mounting frame is installed on the cleaning base.

[0011] The above-mentioned technical solution of this utility model has the following beneficial effects: This utility model sets a water distribution pipe section on a liftable mounting plate, and sets a spray head and a scraper on the water distribution pipe section. The water distribution pipe section is controlled to enter along the opening at the top of the storage cylinder. The spray head performs high-pressure flushing on the inner wall of the storage cylinder, while the scraper can scrape the inner wall of the storage cylinder, thereby cleaning the white lime material accumulated on the inner wall of the tank more efficiently and thoroughly. This greatly improves the cleaning efficiency and reduces the workload of the workers. Attached Figure Description

[0012] The accompanying drawings, which are included to provide a further understanding of the present invention and constitute a part of this invention, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0013] Figure 1 This is a schematic diagram of the main plan view structure of an embodiment of this utility model;

[0014] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0015] Figure 3 This is a top view of the scraper in an embodiment of the present invention. Detailed Implementation

[0016] To better understand the above-mentioned objectives, features and advantages of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other.

[0017] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.

[0018] like Figure 1-3As shown, this utility model embodiment provides a quicklime accumulation removal device, including a mounting frame 2 placed on one side of a quicklime storage cylinder 1. The mounting frame 2 is equipped with a liftable mounting plate 3, which is located directly above the top opening of the quicklime storage cylinder 1. A water distribution pipe section 4 is provided at the bottom of the mounting plate 3. A water inlet connector 5 is provided on one side of the upper end of the water distribution pipe section 4. The water inlet connector 5 is connected to a high-pressure water pump through a hose. The high-pressure water pump is connected to a water pipeline. The high-pressure water pump pumps spray water into the water distribution pipe section 4 and sprays it out through the spray head 6. Several spray heads 6 are evenly distributed around the lower end of the water distribution pipe section 4. A scraper is also provided on the outside of the water distribution pipe section 4 above the corresponding spray head 6.

[0019] The water outlet of the spray head 6 is inclined downwards and arranged toward the inner wall of the lime storage cylinder 1.

[0020] The scraper includes several connecting rods 7 horizontally placed on the water distribution pipe section 4. A scraping ring 8 is provided at the end of the connecting rod 7 away from the water distribution pipe section 5. The scraping ring 8 is arranged in close contact with the inner wall of the lime storage cylinder 1.

[0021] The scraper ring 8 has a scraper blade at its lower edge.

[0022] The mounting bracket 2 is equipped with a multi-stage telescopic electric push rod 9. The piston rod of the multi-stage telescopic electric push rod 9 is arranged vertically downward. The mounting plate 3 is located at the end of the piston rod. The mounting plate 3 moves up and down under the drive of the multi-stage telescopic electric push rod 9.

[0023] A guide rod 10 is provided on the mounting plate 3, and the guide rod 10 passes vertically upward through the top plate of the mounting frame 2.

[0024] A cleaning platform is provided on one side of the lime storage cylinder 1, and the mounting frame 2 is installed on the cleaning platform.

[0025] The working principle of this utility model is as follows: During the cleaning operation, first, the lime material in the lime storage cylinder 1 is removed, then the top cover of the lime storage cylinder 1 is removed, and then the multi-stage telescopic electric push rod 9 is activated and its piston rod is extended, thereby driving the mounting plate 3 to move downward. As the mounting plate 3 moves downward, it will drive the water distribution pipe section 4 into the interior of the lime storage cylinder 1. Then, the high-pressure water pump is started and spray water is sent into the water distribution pipe section 4. Then, the spray water is sprayed out through the spray head 6. The sprayed water washes the inner wall of the lime storage cylinder 1. Then, the scraper on the water distribution pipe section 4 cleans the lime storage cylinder. The inner wall of the material cylinder 1 is scraped to remove the waste material adhering to the inner wall of the lime storage cylinder 1. The scraped fragments will fall into the lime storage cylinder 1, and the spray water from the spray head 6 will also wash away the scraped waste material, so that all kinds of waste materials can fall to the discharge port at the bottom of the lime storage cylinder 1. After the rinsing and cleaning operation is completed, the piston rod of the multi-stage telescopic electric push rod 9 retracts, so that the water distribution pipe section 4 is removed from the lime storage cylinder 1. Finally, the discharge valve at the bottom of the lime storage cylinder 1 is opened to discharge the waste material and cleaning water. In this way, the cleaning operation of the accumulated material in the lime storage cylinder 1 is completed.

[0026] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A quicklime accumulation removal device, characterized in that: The device includes a mounting frame placed on one side of a quicklime storage cylinder. The mounting frame is equipped with a liftable mounting plate, which is located directly above the top opening of the quicklime storage cylinder. A water distribution pipe section is provided at the bottom of the mounting plate. A water inlet connector is provided on one side of the upper end of the water distribution pipe section. Several spray heads are evenly distributed around the lower end of the water distribution pipe section. A scraper is also provided on the outer side of the water distribution pipe section above the corresponding spray heads.

2. The quicklime accumulation removal device according to claim 1, characterized in that: The water outlet of the spray head is inclined downwards and arranged toward the inner wall of the lime storage cylinder.

3. The quicklime accumulation removal device according to claim 1, characterized in that: The scraper includes several connecting rods horizontally placed on the water distribution pipe section. A scraping ring is provided at the end of the connecting rod away from the water distribution pipe section. The scraping ring is arranged in close contact with the inner wall of the lime storage cylinder.

4. The quicklime accumulation removal device according to claim 2, characterized in that: The scraper ring has a scraper blade at its lower edge.

5. The quicklime accumulation removal device according to claim 1, characterized in that: The mounting bracket is equipped with a multi-stage telescopic electric push rod, the piston rod of which is arranged vertically downwards, and the mounting plate is located at the end of the piston rod.

6. The quicklime accumulation removal device according to claim 5, characterized in that: The mounting plate is provided with a guide rod, which passes vertically upward through the top plate of the mounting frame.

7. The quicklime accumulation removal device according to claim 1, characterized in that: A cleaning base is provided on one side of the lime storage cylinder, and the mounting frame is installed on the cleaning base.