Rotary brush bottle machine

Abstract

The utility model discloses a rotary brush bottle machine, including structure main part, bottle body support mechanism, bottle body support mechanism sets up in structure main part, and bottle body support mechanism can rotate, a plurality of bottle bodies, set up on bottle body support mechanism, inner brush mechanism, inner brush mechanism sets up in the top of bottle body support mechanism, and inner brush mechanism has a plurality of brush heads, and a plurality of brush heads extend to the bottle body, lifting mechanism, lifting mechanism is connected with inner brush mechanism, and lifting mechanism is used to drive inner brush mechanism to move up and down, the utility model discloses through the rotation of the cooperation of the rotation of bottle body support mechanism of multiple brush heads synchronous operation, can simultaneously to a plurality of bottle bodies carry out continuous cleaning, and greatly promote the processing capacity per unit time. Meanwhile, the ultrasonic probe in the pre-washing tank and the alkali synergistic effect, combined with the standardization cleaning process, can clean the bottle body dead angle thoroughly, ensure that all bottle body cleaning effect is unified, satisfy the rigorous health standard of food, pharmaceutical and other industries, reduce the pollution risk, guarantee product safety and shelf life.

Description

Technical Field

[0001] This utility model relates to the technical field of bottle brushing machines, specifically to a rotary bottle brushing machine. Background Technology

[0002] In the production processes of industries such as food, pharmaceuticals, and daily chemicals, the cleaning process of packaging bottles before filling is crucial, as the quality of the cleaning directly affects the safety and shelf life of the final product. In traditional processes, bottle cleaning relies heavily on manual brushing with handheld brushes. While this method is characterized by low barriers to entry and minimal initial investment, it has significant drawbacks: First, manual cleaning is inefficient, limited by the operator's physical strength and skill level, making it difficult to meet the continuous operation requirements of large-scale production. Second, the cleaning effect is inconsistent, affected by variations in human operation, making it difficult to uniformly control residual dirt and water stains on the bottle's inner wall. Third, there are high hygiene risks, as manual contact can easily introduce microbial contamination, and maintaining the cleanliness of the brush itself is difficult, especially in industries with stringent hygiene requirements such as food and pharmaceuticals, making it difficult to meet industry standards and regulations such as GMP. Fourth, long-term manual operation is labor-intensive, easily leading to increased labor costs and frequent staff turnover. To address the drawbacks of manual washing, some mechanical bottle-washing devices have emerged on the market. However, existing mechanical devices generally have functional limitations, mostly only capable of washing a single bottle once. This single-station operation mode results in low equipment processing efficiency, creating a significant capacity bottleneck in mass production scenarios. It also fails to match the continuous conveying rhythm of automated production lines, thus limiting the overall improvement of production efficiency. Utility Model Content

[0003] The purpose of this utility model is to provide a rotary bottle brushing machine in order to solve the above problems.

[0004] To achieve the above objectives, this utility model specifically adopts the following technical solution: A rotary bottle brushing machine includes a main structural body; A bottle support mechanism is provided within the main structure and is rotatable. Multiple bottles are mounted on the bottle support mechanism; An internal brush mechanism is disposed above the bottle support mechanism, and the internal brush mechanism has multiple brush heads that extend into the bottle body. A lifting mechanism is connected to the inner brush mechanism, and the lifting mechanism is used to drive the inner brush mechanism to move up and down.

[0005] As a further description of the above technical solution, a pre-washing tank is provided below the bottle support mechanism, and the pre-washing tank contains cleaning liquid.

[0006] As a further description of the above technical solution, an ultrasonic probe is provided in the pre-washing tank.

[0007] As a further description of the above technical solution, the bottle support mechanism includes a rotating rod, and a fixing member is externally connected to the rotating rod, the fixing member being used to fix the bottle.

[0008] As a further description of the above technical solution, the internal brush mechanism includes a support platform, a servo motor is disposed above the support platform, and multiple brush heads are movably connected below the support platform. The brush heads are connected to the servo motor through a transmission structure.

[0009] As a further description of the above technical solution, the lifting mechanism includes a lifting motor, the bottom of which is connected to a rotating shaft, and both ends of the rotating shaft are connected to a chain via sprockets, the chain being connected to the support platform.

[0010] As a further description of the above technical solution, both ends of the support platform are within the limiting frame, and the limiting frame is fixed inside the main structure.

[0011] As a further description of the above technical solution, the cleaning liquid in the pre-washing tank is an alkaline solution, and the liquid level of the alkaline solution exceeds the height of the bottle support mechanism within the main structure.

[0012] As a further description of the above technical solution, the bottle support mechanism is provided with at least two rows of fixing members, and the two rows of fixing members are arranged opposite to each other.

[0013] As a further description of the above technical solution, the main structure is a box structure. The beneficial effects of this utility model are as follows: This invention, through the synchronous operation of multiple brush heads combined with the rotation of the bottle support mechanism, can continuously clean multiple bottles simultaneously, significantly increasing the throughput per unit time and adapting to the needs of large-scale production. Simultaneously, the ultrasonic probe and alkaline solution in the pre-wash tank work synergistically, combined with a standardized cleaning process, to thoroughly clean hard-to-reach areas of the bottles, ensuring consistent cleaning results for all bottles. This meets the stringent hygiene standards of the food and pharmaceutical industries, reduces the risk of contamination, and guarantees product safety and shelf life.

[0014] To more clearly illustrate the structural features and functions of this utility model, the following detailed description of this utility model is provided in conjunction with the accompanying drawings and specific embodiments. Attached Figure Description

[0015] Figure 1This is a structural schematic diagram of the rotary bottle brushing machine provided by this utility model.

[0016] Reference numerals in the attached drawings: 1. Main structure; 2. Bottle support mechanism; 201. Rotating rod; 202. Fixing component; 3. Bottle body; 4. Inner brush mechanism; 401. Support platform; 402. Servo motor; 403. Brush head; 404. Transmission structure; 5. Lifting mechanism; 501. Lifting motor; 502. Rotating shaft; 503. Sprocket; 504. Chain; 6. Pre-wash tank; 7. Ultrasonic probe; 8. Limiting frame. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings.

[0018] like Figure 1 As shown, in one embodiment, a rotary bottle brushing machine includes a structural body 1, wherein the structural body 1 is the box structure of the bottle brushing machine; Bottle body 3 support mechanism 2 is set inside the main structure 1 and can rotate. By placing the bottle body 3 on the bottle body 3 support mechanism 2, the bottle body 3 can be effectively supported during the cleaning process. At the same time, since the bottle body 3 support mechanism 2 can rotate, multiple rows of bottles 3 can be cleaned in sequence.

[0019] Multiple bottles 3 are set on the bottle 3 support mechanism 2. The bottles 3 are firmly fixed to the support structure by the fastener 202, so that the bottles 3 will not fall off during the cleaning process. At the same time, it can also ensure that the brush head 403 and the bottle 3 maintain a relatively fixed position, that is, the bottle 3 will not shake when the brush head 403 is brushing the bottle. The inner brush mechanism 4 is located above the bottle body 3 support mechanism 2, and the inner brush mechanism 4 has multiple brush heads 403. The multiple brush heads 403 extend into the bottle body 3, and the multiple brush heads 403 can clean multiple bottles 3 at the same time, which can effectively improve the cleaning efficiency. The lifting mechanism 5 is connected to the inner brush mechanism 4 and is used to drive the inner brush mechanism 4 to move up and down. By driving the inner brush mechanism 4 to rise and fall through the lifting mechanism 5, the inner brush mechanism 4 can be inserted into the bottle body 3 for cleaning when it is lowered, and can be removed from the bottle body 3 when it is raised for the next cleaning.

[0020] In one embodiment, a pre-washing tank 6 is provided below the bottle body 3 support mechanism 2. The pre-washing tank 6 is also provided inside the main body 1. The pre-washing tank 6 contains cleaning liquid. When in use, the upper part of the bottle body 3 of the bottle body 3 support mechanism 2 is cleaned by the inner brush mechanism 4, while the lower part of the bottle body 3 is immersed in the cleaning liquid for cleaning.

[0021] In one embodiment, an ultrasonic probe 7 is also provided in the pre-washing tank 6. Specifically, there are two ultrasonic probes 7, which are respectively set on both sides of the inner wall of the pre-washing tank 6. The ultrasonic probes 7 are connected to an external ultrasonic generator. By emitting ultrasonic waves through the ultrasonic probes 7, the dirt in the bottle 3 can be pre-cleaned. After the bottle 3 support mechanism 2 is flipped over, the cleaning is more thorough when the inner brush mechanism 4 is used for cleaning.

[0022] In one embodiment, the bottle body 3 support mechanism 2 includes a rotating rod 201, with a fixing member 202 externally connected to the rotating rod 201 for fixing the bottle body 3. A servo motor 402 (not shown in the figure) is externally connected to the rotating rod 201, and the rotation angle can be controlled by driving the servo motor 402. The fixing member 202 can be a fixing channel, consisting of two symmetrically arranged plates with a certain degree of elasticity and rigidity. The space between the two plates can be used to fix the bottle body 3. Specifically, after the bottle body 3 is placed in the fixing channel, the fixing channel can fix the bottle body 3 by applying pressure. In other feasible embodiments, the fixing member 202 can also be of other structures, as long as it can firmly fix the bottle body 3 to the rotating rod 201.

[0023] In one embodiment, the bottle body 3 support mechanism 2 is provided with at least two rows of fixing members 202, and the two rows of fixing members 202 are arranged opposite to each other, such as... Figure 1 As shown, two opposing fasteners 202 can fix two rows of opposing bottles 3. While one row of bottles 3 is being cleaned with the brush head 403, the other row of bottles 3 is being pre-washed in the pre-wash tank 6, which can effectively improve the cleaning efficiency.

[0024] In one embodiment, the internal brush mechanism 4 includes a support platform 401. A servo motor 402 is mounted above the support platform 401, and multiple brush heads 403 are movably connected below the support platform 401. The brush heads 403 are connected to the servo motor 402 via a transmission structure 404. Each brush head 403 includes a spindle and external bristles. The upper end of the spindle passes through the support platform 401 and is connected to the servo motor 402 via the transmission structure 404. When the servo motor 402 rotates, it drives multiple brush heads 403 to rotate simultaneously, thereby achieving synchronous cleaning of multiple bottles 3. It should be noted that the conventional structure can be a gear-gear meshing structure. For example, the drive shaft of the servo motor 402 is connected to a gear, and the upper end of the spindle of each brush head 403 is also connected to a gear. The gears of each brush head 403 mesh with each other, so that the gear of the servo motor 402 meshes with one of the gears, thus achieving transmission. In addition, the support platform 401 is a structure for supporting the servo motor 402 and the brush heads 403.

[0025] In one embodiment, both ends of the support platform 401 are within the limiting frame 8, which is fixed inside the main body 1. By limiting the movement of the support platform 401 through the limiting frame 8, deviations can be avoided during the up-and-down movement of the support platform 401.

[0026] In one embodiment, the lifting mechanism 5 includes a lifting motor 501, with a rotating shaft 502 connected to the bottom of the lifting motor 501. Both ends of the rotating shaft 502 are connected to a chain 504 via a sprocket 503. The chain 504 is connected to the support platform 401. During operation, the lifting motor 501 drives the rotating shaft 502 to rotate in both directions, which in turn drives the sprocket 503 to rotate in both directions, thereby achieving linkage to drive the inner brush mechanism 4 to achieve lifting and lowering motion.

[0027] In one embodiment, the cleaning solution in the pre-wash tank 6 is an alkaline solution, and the liquid level of the alkaline solution exceeds the height of the bottle body 3 support mechanism 2 within the main structure 1. This allows for effective pre-washing of the bottle body 3, preparing it for subsequent internal brushing by the brush head 403.

[0028] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A rotary bottle brushing machine, characterized in that, Including the main structural components; A bottle support mechanism is provided within the main structure and is rotatable. Multiple bottles are mounted on the bottle support mechanism; An internal brush mechanism is disposed above the bottle support mechanism, and the internal brush mechanism has multiple brush heads that extend into the bottle body. A lifting mechanism is connected to the inner brush mechanism, and the lifting mechanism is used to drive the inner brush mechanism to move up and down.

2. The rotary bottle brushing machine according to claim 1, characterized in that, A pre-washing tank is provided below the bottle support mechanism, and the pre-washing tank contains cleaning liquid.

3. The rotary bottle brushing machine according to claim 2, characterized in that, An ultrasonic probe is installed in the pre-washing tank.

4. The rotary bottle brushing machine according to claim 1, characterized in that, The bottle support mechanism includes a rotating rod, and a fixing component is externally connected to the rotating rod to fix the bottle.

5. The rotary bottle brushing machine according to claim 1, characterized in that, The internal brush mechanism includes a support platform, a servo motor is disposed above the support platform, and multiple brush heads are movably connected below the support platform. The brush heads are connected to the servo motor through a transmission structure.

6. The rotary bottle brushing machine according to claim 5, characterized in that, The lifting mechanism includes a lifting motor, the bottom of which is connected to a rotating shaft. Both ends of the rotating shaft are connected to chains via sprockets, and the chains are connected to the support platform.

7. The rotary bottle brushing machine according to claim 5, characterized in that, Both ends of the support platform are within the limiting frame, which is fixed inside the main structure.

8. The rotary bottle brushing machine according to claim 2, characterized in that, The cleaning solution in the pre-washing tank is an alkaline solution, and the level of the alkaline solution exceeds the height of the bottle support mechanism within the main structure.

9. The rotary bottle brushing machine according to claim 1, characterized in that, The bottle support mechanism is provided with at least two rows of fixing members, and the two rows of fixing members are arranged opposite to each other.

10. The rotary bottle brushing machine according to claim 1, characterized in that, The main structure is a box structure.

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