Adjustable dust collecting cover device for industrial plant
Patent Information
- Application Number
- CN202522167632.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-14
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-10-14
AI Technical Summary
[0004]然而,实际工业生产中存在多类导致产尘工况变化的场景:其一,同一产尘设备需加工不同规格的工件,工件尺寸差异会导致粉尘产生的高度、扩散范围发生变化;其二,同一设备需切换不同工序,不同工序的产尘强度与产尘点位置存在明显区别;其三,部分生产线存在产尘设备临时移位或工位调整的需求,需捕集罩适配新的产尘位置
1、排尘管采用万向竹节管,可按需调整罩体吸尘位置与角度并实现固定悬停,适配不同产尘点位置变化,避免与工件、操作工具发生干涉,解决固定式捕集罩位置不可调的核心缺陷;
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Figure CN224895185U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of auxiliary devices for industrial dust control, and in particular to an adjustable dust collection hood device for industrial plants. Background Technology
[0002] In industrial production processes, machining, building material grinding, and material transfer processes can easily generate a large amount of dust. This dust not only adheres to the surface of production equipment, affecting the equipment's precision and service life, but also permeates the workshop air. When inhaled by workers, it can cause respiratory diseases. In addition, dust accumulation may also cause safety hazards such as fires and explosions. Therefore, it is necessary to use dust collection devices to control dust at dust-generating points.
[0003] Currently, the mainstream dust collection equipment in industrial plants is the fixed dust collection hood. Its structure usually includes a hood body and connecting pipes. During installation, the hood body is directly fixed to a designated position directly above or to the side of the dust-generating equipment by means of welding, bolting, etc. The height of the hood body, the angle of the dust suction port, and the distance from the dust-generating point are all fixed values.
[0004] However, in actual industrial production, there are several scenarios that lead to changes in dust-generating conditions: First, the same dust-generating equipment needs to process workpieces of different specifications, and the difference in workpiece size will cause changes in the height and diffusion range of dust generation; Second, the same equipment needs to switch between different processes, and the dust generation intensity and dust generation point location of different processes are significantly different; Third, some production lines have the need for temporary relocation of dust-generating equipment or adjustment of work positions, and the collection hood needs to be adapted to the new dust generation location.
[0005] Existing fixed dust collection hoods, due to their non-adjustable structure, are difficult to adapt to the aforementioned changes in working conditions: when the dust-generating point moves upward or away from the hood, the distance between the suction port and the dust-generating point increases, resulting in insufficient negative pressure suction coverage, and a large amount of dust will break through the collection range and escape into the workshop; when the dust-generating point moves downward or closer to the hood, the fixed hood is prone to interference with workpieces or operating tools, leading to difficulties in loading and unloading workpieces and reduced work efficiency; in addition, the suction port coverage area of some fixed hoods is fixed, and when the dust-generating point shifts locally, it is impossible to adjust the coverage area accordingly, resulting in local dust concentration exceeding the standard, making it difficult to meet the requirements of the "Occupational Exposure Limits for Hazardous Factors in Industrial Sites" and environmental emission standards.
[0006] Although a few companies have attempted to adjust the position of the dust collection hood by disassembling and reinstalling it, this method requires halting production, consumes significant manpower and resources, and still cannot achieve dynamic adaptation after reinstallation, making it difficult to meet the continuous and flexible production needs of industrial plants. Therefore, developing a dust collection hood device that can flexibly adjust the suction distance according to actual operational needs and adapt to different dust-generating conditions has become the key to overcoming the shortcomings of existing technologies. Utility Model Content
[0007] To solve the above-mentioned technical problems, this utility model provides an adjustable dust collection hood device for industrial plants that can adjust the position and coverage of the dust collection port according to actual needs, thereby meeting the needs of continuous and flexible production in industrial plants.
[0008] This utility model discloses an adjustable dust collection hood for industrial plants, comprising a hood body, a dust suction port at one end of the hood body, and a connecting pipe at the other end. The hood body is connected to a dust discharge pipe via the connecting pipe. The device also includes: The dust extraction pipe is set as a universal bamboo joint pipe, which is used to fix and suspend the cover after the dust suction position and dust suction angle are adjusted as needed; The dust extraction port of the cover is equipped with an opening adjustment component.
[0009] Furthermore, the opening adjustment component includes a slide rail and a push-pull plate assembly. There are two slide rails, which are respectively installed on both sides of the dust suction port end of the cover. The dust suction port is located between the two slide rails and the two slide rails are arranged parallel to each other along the length of the cover. There are two push-pull plate assemblies, each of which is installed between the two slide rails and is located on both sides of the slide rails.
[0010] Furthermore, the push-pull panel assembly includes a roller shutter box and a roller shutter panel wound inside the roller shutter box. The two roller shutter boxes are respectively installed on the side walls at opposite ends of the cover. The roller shutter panel extends from the end of the roller shutter box located on the dust suction port side and is slidably engaged with two slide rails.
[0011] Furthermore, a sealing gasket is adhered to the end of the roller shutter facing the dust inlet, and the sealing gasket slides and seals tightly against the end face of the cover at the dust inlet.
[0012] Furthermore, a control handle is provided on the side of the retractable end of the roller shutter facing away from the dust suction port.
[0013] Furthermore, two stop bars are connected between the two slide rails, and the two stop bars are symmetrically arranged on both sides of the slide rail edge.
[0014] Furthermore, the telescopic end of the roller shutter panel is provided with an indicator clip, which is installed on the plate at the very end of the telescopic end of the roller shutter panel and slides around the slide rail on the corresponding side.
[0015] Furthermore, the cover is equipped with a control handle.
[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. The dust extraction pipe adopts a universal bamboo joint pipe, which can adjust the dust suction position and angle of the hood as needed and achieve fixed suspension, adapting to different dust generation point position changes, avoiding interference with workpieces and operating tools, and solving the core defect of fixed collection hoods whose position cannot be adjusted. 2. The dust suction port is equipped with an opening adjustment component, which can flexibly change the coverage of the dust suction port to adapt to the dust generation intensity and dust diffusion range of different processes, improve the targeting of dust collection, avoid local dust concentration exceeding the standard, and comply with the "Occupational Exposure Limits for Hazardous Factors in Industrial Sites" and environmental protection emission standards. 3. A sealing gasket is glued to the end of the roller shutter facing the dust inlet, which slides and seals tightly against the dust inlet end face of the cover, reducing dust leakage from gaps, ensuring the collection effect, and reducing the risk of dust escape. 4. The overall structure can dynamically adapt to changes in dust-generating conditions without disassembly and reassembly, avoiding production stoppages due to hood adjustments, meeting the continuous and flexible production needs of industrial plants, and reducing the consumption of manpower and material resources. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is the utility model Figure 1 A magnified schematic diagram of the structure of part A in the diagram; Figure 3 This is the utility model Figure 1 A magnified schematic diagram of the partial structure of B in the diagram; The following are labeled in the attached diagram: 1. Cover; 2. Suction port; 3. Connecting pipe; 4. Universal bamboo joint pipe; 5. Slide rail; 6. Roller shutter box; 7. Roller shutter panel; 8. Sealing gasket; 9. Control handle; 10. Stop bar; 11. Indicator clip; 12. Control handle. Detailed Implementation
[0018] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit the scope of this utility model.
[0019] like Figures 1 to 3 As shown, this utility model discloses an adjustable dust collection hood for industrial plants, comprising a hood body 1, a dust suction port 2 at one end of the hood body 1, and a connecting pipe 3 at the other end. The hood body 1 is connected to a dust discharge pipe via the connecting pipe 3. The device also includes: The dust exhaust pipe is set as a universal bamboo joint pipe 4, which is used to fix and suspend the cover 1 after the dust suction position and dust suction angle are adjusted as needed. The dust suction port 2 of the cover 1 is equipped with an opening adjustment component; In this embodiment, Cover 1: The core frame of the device, providing the installation foundation for the dust collection and exhaust components, and bearing the functions of dust collection and conveying; Dust suction port 2: The inlet for dust entering the device, directly aimed at the dust-generating point to ensure efficient dust suction; Connecting pipe 3: A channel connecting the cover 1 and the dust exhaust pipe, enabling the transport of dust from the cover 1 to the dust exhaust pipe; 4. The universal bamboo joint tube can be bent and adjusted at will, so as to flexibly adjust the dust collection position and angle of the cover 1. After adjustment, it can be fixed and suspended to adapt to different dust generation point positions. Opening adjustment component: installed at the dust inlet 2, used to adjust the coverage of the dust inlet 2 to adapt to different dust diffusion ranges.
[0020] As a preferred embodiment of the above, the opening adjustment component includes a slide rail 5 and a push-pull plate assembly. The slide rail 5 is configured as two slide rails, which are respectively installed on both sides of the dust suction port 2 end of the cover 1. The dust suction port 2 is located between the two slide rails 5 and the two slide rails 5 are arranged parallel to each other along the length direction of the cover 1. The push-pull plate assembly is configured as two slide rails, each of which is installed between the two slide rails 5 and the two push-pull plate assemblies are located on both sides of the slide rail 5. In this embodiment, Slide rail 5: Installed parallel to both sides of the suction port 2 and set along the length of the cover 1, it provides a sliding track for the push-pull plate assembly to ensure the stable sliding of the push-pull plate assembly; Push-pull plate assembly: Installed between slide rails 5 and located on both sides of slide rails 5, it changes the actual coverage area of the suction port 2 by sliding, and is the core component for adjusting the opening of the suction port 2.
[0021] As a preferred embodiment of the above, the push-pull plate assembly includes a roller shutter box 6 and a roller shutter plate 7 wound inside the roller shutter box 6. The two roller shutter boxes 6 are respectively installed on the side walls of opposite ends of the cover 1. The roller shutter plate 7 extends from one end of the roller shutter box 6 located on the side of the dust suction port 2, and the roller shutter plate 7 is slidably engaged with the two slide rails 5. In this embodiment, Roller blind box 6: Installed on the opposite side walls of the cover 1, it is used to store the rolled-up roller blind 7 and provides a storage and extension base for the roller blind 7. The storage function of the roller blind box 6 greatly reduces the space occupied by the push-pull plate assembly, making the overall operation of the cover 1 more convenient. Roller shutter panel 7: Extends from the side of the dust suction port 2 of the roller shutter box 6 and slides and engages with the slide rail 5. The opening size of the dust suction port 2 is changed by the telescopic movement, which directly determines the dust suction coverage area.
[0022] As a preferred embodiment of the above, a sealing gasket 8 is glued to the end of the roller shutter 7 facing the dust suction port 2, and the sealing gasket 8 slides and seals tightly against the end face of the cover 1 located at the dust suction port 2. In this embodiment, Sealing gasket 8: Adhesive to the end of the roller shutter 7 facing the dust inlet 2, and slides and seals tightly against the end face of the dust inlet 2 of the cover 1, filling the gap between the roller shutter 7 and the cover 1, preventing dust from escaping from the gap, and improving the capture and sealing performance. The sealing gasket 8 is preferably made of nitrile rubber, which takes into account flexibility, sealing performance, wear resistance and cost performance.
[0023] As a preferred embodiment of the above embodiment, the telescopic end of the roller shutter 7 is provided with a control handle 9 on the side facing away from the dust suction port 2. In this embodiment, Control handle 9: Located on the side of the roller shutter 7 facing away from the dust inlet 2 at the telescopic end, it provides a point of force for the operator to easily pull the roller shutter 7 to achieve telescopic adjustment and simplify the opening adjustment operation.
[0024] As a preferred embodiment of the above embodiment, two stop rods 10 are connected between the two slide rails 5, and the two stop rods 10 are symmetrically arranged on both sides of the slide rail 5. In this embodiment, Stop bar 10: Connected between slide rails 5 and symmetrically located on both sides of the slide rail 5, it limits the sliding limit range of the roller shutter panel 7, prevents the roller shutter panel 7 from falling off from both ends of the slide rail 5 when sliding, and ensures the stability of component installation.
[0025] As a preferred embodiment of the above embodiment, the telescopic end of the roller shutter panel 7 is provided with an indicator clip 11, which is installed on the plate at the very end of the telescopic end of the roller shutter panel 7, and the indicator clip 11 is slidably wrapped around the slide rail 5 on the corresponding side. In this embodiment, Indicator clip 11: Installed at the far end of the telescopic end of the roller shutter panel 7, it slides around the slide rail 5 to visually display the telescopic position of the roller shutter panel 7, helping operators to accurately judge the opening of the dust suction port 2 and achieve targeted adjustment.
[0026] As a preferred embodiment of the above embodiments, the cover 1 is provided with a control handle 12; In this embodiment, Control handle 12: Located on the cover 1, it provides a force point for the operator to move the cover 1, and works with the universal bamboo tube 4 to more conveniently adjust the overall position of the cover 1 and improve the position adjustment efficiency.
[0027] The working principle of this utility model is as follows: In operation, the operator first holds the control handle 12 on the cover 1, and, in conjunction with the flexible nature of the universal bamboo tube 4, adjusts the cover 1 to align with the dust-generating point at the correct position and angle. Once adjusted, the universal bamboo tube 4, due to its structural characteristics, keeps the cover 1 fixed in place. Then, based on the dust generation intensity, workpiece specifications, and other working conditions, the operator pulls the control handle 9 on the roller shutter 7 to extend and retract along the slide rail 5, adjusting the opening of the suction port 2. The indicator clip 11 moves with the roller shutter 7, displaying the adjustment position in real time, while the stop bar 10 prevents the roller shutter 7 from falling off. During adjustment, the sealing gasket 8 on the roller shutter 7 remains sealed to the end face of the suction port 2 of the cover 1 to prevent dust leakage. Dust from the dust-generating point enters the cover 1 through the adjusted suction port 2, is transported to the universal bamboo tube 4 via the connecting pipe 3, and is finally discharged from the workshop, achieving efficient dust collection. The entire process requires no disassembly and reassembly, dynamically adapting to changes in working conditions and meeting the needs of continuous and flexible production.
[0028] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. An adjustable dust collection hood for industrial plants, comprising a hood body (1), a dust suction port (2) at one end of the hood body (1), and a connecting pipe (3) at the other end, wherein the hood body (1) is connected to a dust discharge pipe via the connecting pipe (3), characterized in that, Also includes: The dust exhaust pipe is set as a universal bamboo joint pipe (4), which is used to fix and suspend the cover (1) after the dust suction position and dust suction angle are adjusted as needed; The dust inlet (2) of the cover (1) is provided with an opening adjustment component.
2. The adjustable dust collection hood device for industrial plants as described in claim 1, characterized in that, The opening adjustment component includes a slide rail (5) and a push-pull plate assembly. The slide rail (5) is configured as two slide rails, which are respectively installed on both sides of the dust suction port (2) end of the cover (1). The dust suction port (2) is located between the two slide rails (5) and the two slide rails (5) are arranged parallel to each other along the length direction of the cover (1). The push-pull plate assembly is configured as two slide rails, each of which is installed between the two slide rails (5) and the two push-pull plate assemblies are located on both sides of the slide rail (5).
3. The adjustable dust collection hood device for industrial plants as described in claim 2, characterized in that, The push-pull plate assembly includes a roller shutter box (6) and a roller shutter panel (7) wound inside the roller shutter box (6). The two roller shutter boxes (6) are respectively installed on the side walls at opposite ends of the cover (1). The roller shutter panel (7) extends from one end of the roller shutter box (6) located on the side of the dust inlet (2) and the roller shutter panel (7) is slidably engaged with the two slide rails (5).
4. The adjustable dust collection hood device for industrial plants as described in claim 3, characterized in that, A sealing gasket (8) is glued to the end of the roller shutter (7) facing the dust inlet (2), and the sealing gasket (8) slides and seals tightly against the end face of the cover (1) at the dust inlet (2).
5. The adjustable dust collection hood device for industrial plants as described in claim 4, characterized in that, The telescopic end of the roller shutter (7) is provided with a control handle (9) on the side facing away from the dust inlet (2).
6. The adjustable dust collection hood device for industrial plants as described in claim 5, characterized in that, Two stop bars (10) are connected between the two slide rails (5), and the two stop bars (10) are symmetrically arranged on both sides of the slide rail (5).
7. The adjustable dust collection hood device for industrial plants as described in claim 3, characterized in that, The telescopic end of the roller shutter panel (7) is provided with an indicator clip (11). The indicator clip (11) is installed on the plate at the very end of the telescopic end of the roller shutter panel (7). The indicator clip (11) slides around the slide rail (5) on the corresponding side.
8. The adjustable dust collection hood device for industrial plants as described in claim 1, characterized in that, The cover (1) is provided with a control handle (12).