An automatically controlled calendering apparatus

Abstract

The utility model relates to metal processing technical field discloses a kind of automatic control's calendering equipment, including equipment platform, the top of equipment platform front end is equipped with controller, and the front end of controller is equipped with touch control screen.This automatic control's calendering equipment is started by controller operation control servo motor when operating using calendering equipment, driving connection shaft rotates, the driving of meshing driving bevel gear and driven bevel gear can be utilized while connection shaft rotates Two groups of screw rod rotate, while utilizing the threaded sleeve of screw rod rotation thread connection can drive lifting seat to move on the outside of screw rod, by utilizing support can be installed seat and top calendering component are lifted upward, the operation use height of equipment is adjusted, some different height operator can be conveniently used, improve the comfort degree when equipment operation uses, solve is not convenient to adjust the operation use height of calendering equipment problem.

Description

Technical Field

[0001] This utility model relates to the field of metal processing technology, specifically to an automatically controlled rolling mill. Background Technology

[0002] Calendering equipment is an important piece of equipment used in industrial production. It applies pressure to raw materials, causing them to undergo certain pressure and mechanical deformation between a pair of rollers, thereby processing them into shapes. It is widely used in metal processing, plastics processing and other fields. Automatically controlled calendering equipment adopts a touch screen operating interface for automatic control, which simplifies the traditional control method and greatly improves the convenience of using calendering equipment.

[0003] However, in actual use, the installation height of some automatically controlled calendering equipment is generally fixed. Taller operators need to bend over frequently when using it, which can easily lead to fatigue and discomfort during processing. There is a lack of measures to adjust the operating height of the calendering equipment.

[0004] Now, a new type of automatically controlled calendering equipment is proposed to address the above-mentioned shortcomings. Utility Model Content

[0005] The purpose of this invention is to provide an automatically controlled calendering device to solve the problem mentioned in the background art of the inconvenience in adjusting the operating height of the calendering device.

[0006] To achieve the above objectives, the present invention provides the following technical solution: an automatically controlled calendering equipment, including an equipment platform, a controller fixedly mounted on the top of the front end of the equipment platform, and a touch control screen mounted on the front end of the controller; a mounting base is provided at the top of the equipment platform, and a mounting frame is fixedly mounted on the top of the mounting base.

[0007] The bottom of the equipment platform is equipped with a lifting seat, and threaded sleeves are fixed inside the top two sides of the lifting seat. The bottom of the equipment platform is laterally movably connected to a connecting shaft, and driving helical gears are fixed on the outside two sides of the connecting shaft. The two sides of the equipment platform are vertically movably connected to lead screws, and the bottom end of the lead screws passes through the bottom of the equipment platform and is fixed with a driven helical gear. A servo motor is installed and fixed at the bottom right side of the equipment platform. Supports are fixed on the top two sides of the lifting seat. The servo motor is electrically connected to the controller.

[0008] Preferably, the threaded sleeve penetrates the interior of the lifting seat, the lead screw penetrates the interior of the threaded sleeve, and the top end of the support penetrates the interior of the top end of the equipment platform and is fixedly connected to the bottom end of the mounting base.

[0009] Preferably, the output shaft of the servo motor is fixedly connected to the right side of the connecting shaft, and the driving helical gear and the driven helical gear are meshed together.

[0010] Preferably, the mounting bracket has a cover plate at both ends, a fixing bracket is fixed on both sides of the bottom of both ends of the mounting bracket, a fixing foot is fixed on both sides of the bottom of the cover plate, a locking rod is provided on both sides of the top front end of the fixing foot at the front end and on both sides of the top rear end of the fixing foot at the rear end, and screw holes are provided on both sides of the top of both ends of the mounting bracket.

[0011] Preferably, the locking rod passes through the interior of the cover plate and is threadedly rotatably connected in the screw hole, and the bottom end of the fixing foot is hinged to the interior of the fixing frame.

[0012] Preferably, a fixing plate is provided at the top, bottom and middle positions of the rear end of the cover plate, and multiple sets of scraping brushes are fixed at equal intervals at the rear end of the fixing plate. An insert is fixed at the front end of the fixing plate, and slots are opened laterally at the top, bottom and middle positions of the rear end of the insert. The two sides of the slots penetrate the interior of the two sides of the cover plate, and the insert is inserted into the interior of the slot.

[0013] Preferably, a calendering roller one is laterally movably connected to the top of the mounting frame, and a calendering roller two is provided at the bottom of the calendering roller one. The two sides of the calendering roller one and the calendering roller two respectively penetrate the interior of the two sides of the mounting frame. A reducer is fixedly installed on the left side of the mounting frame, and a drive motor is fixedly installed at the bottom of the reducer. A gear one is fixedly fixed on the right side of the exterior of the calendering roller one, and a gear two is fixedly fixed on the right side of the exterior of the calendering roller two. A calendering roller three is laterally movably connected to the bottom of the mounting frame, and the two sides of the calendering roller three respectively penetrate the interior of the two sides of the mounting frame. A gear three is fixedly fixed on the right side of the exterior of the calendering roller three. The drive motor is electrically connected to the controller.

[0014] Compared with the prior art, the beneficial effects of this utility model are: the automatic control calendering equipment not only makes it easy to adjust the operating height of the calendering equipment, but also makes it easy to seal and prevent dust inside the calendering equipment, and makes it easy to clean the outside of the calendering components.

[0015] (1) By setting up an equipment platform, controller, mounting base, servo motor, support, lead screw, threaded sleeve, driving helical gear, driven helical gear, connecting shaft and lifting seat, when the calendering equipment is in operation, the controller can control the servo motor to start and drive the connecting shaft to rotate. When the connecting shaft rotates, the meshing driving helical gear and driven helical gear can drive the two sets of lead screws to rotate. When the lead screws rotate, the threaded sleeve connected by the thread can drive the lifting seat to move upward outside the lead screw. By using the support, the mounting base and the top calendering assembly can be raised upward, and the operating height of the equipment can be adjusted, which can facilitate the use of operators of different heights and improve the comfort of operating the equipment.

[0016] (2) By setting up a mounting frame, a fixing frame, a cover plate, fixing feet, a locking rod and screw holes, after the equipment is used, the cover plate can be flipped upwards at the bottom of both ends of the mounting frame by using the fixing feet and the hinge inside the fixing frame to stick to the two ends of the mounting frame. Then, the locking rod is used to pass through the inside of the cover plate and screwed into the screw hole to lock it. The cover plate can be installed and fixed on the outside of the mounting frame. The cover plate can provide auxiliary sealing and dust protection for the inside of the mounting frame, reducing dust accumulation on the calendering components.

[0017] (3) The equipment is equipped with a cover plate, insert strip, slot, fixing plate and scraper. When the equipment is in use, the fixing plate is inserted and installed at the rear end of the cover plate at the front end of the mounting frame. When the cover plate is closed, the drive motor can be started by the controller to drive the calender roll 1, calender roll 2 and calender roll 3 to rotate. At the same time, multiple sets of scrapers close to the front end of calender roll 1, calender roll 2 and calender roll 3 can assist in scraping and cleaning some particles and other foreign objects adhering to their exterior, so as to keep the exterior of the calender assembly clean. Attached Figure Description

[0018] Figure 1 This is a frontal cross-sectional view of the present invention.

[0019] Figure 2 This is a partial cross-sectional view of the equipment platform of this utility model.

[0020] Figure 3 This is a partial enlarged cross-sectional view of the mounting bracket of this utility model.

[0021] Figure 4 This is a top-view enlarged structural diagram of the scraper of this utility model.

[0022] In the diagram: 1. Equipment platform; 2. Controller; 3. Mounting base; 4. Drive motor; 5. Reducer; 6. Mounting frame; 7. Calendering roll one; 8. Calendering roll two; 9. Gear one; 10. Gear two; 11. Gear three; 12. Calendering roll three; 13. Fixing frame; 14. Servo motor; 15. Support; 16. Lead screw; 17. Threaded sleeve; 18. Driving helical gear; 19. Driven helical gear; 20. Connecting shaft; 21. Lifting seat; 22. Locking rod; 23. Screw hole; 24. Cover plate; 25. Fixing foot; 26. Insert strip; 27. Slot; 28. Fixing plate; 29. ​​Scraper; 30. Touch control screen. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-4 This utility model provides an embodiment: an automatically controlled calendering device, including a device platform 1, a controller 2 is fixedly installed on the top of the front end of the device platform 1, and a touch control screen 30 is installed on the front end of the controller 2. A mounting base 3 is provided on the top of the device platform 1, and a mounting frame 6 is fixedly installed on the top of the mounting base 3.

[0025] A lifting seat 21 is provided at the bottom of the equipment platform 1, and threaded sleeves 17 are fixed inside the top two sides of the lifting seat 21. A connecting shaft 20 is movably connected to the bottom of the equipment platform 1 laterally, and a driving helical gear 18 is fixed to the two sides of the outside of the connecting shaft 20. A lead screw 16 is movably connected to the two sides of the equipment platform 1 vertically, and the bottom end of the lead screw 16 passes through the bottom of the equipment platform 1 and is fixed with a driven helical gear 19. A servo motor 14 is installed and fixed at the bottom right side of the equipment platform 1. Supports 15 are fixed to the two sides of the top of the lifting seat 21. The servo motor 14 is electrically connected to the controller 2.

[0026] The threaded sleeve 17 passes through the interior of the lifting seat 21, the lead screw 16 passes through the interior of the threaded sleeve 17, the top end of the support 15 passes through the interior of the top end of the equipment platform 1 and is fixedly connected to the bottom end of the mounting seat 3, the output shaft of the servo motor 14 is fixedly connected to the right side of the connecting shaft 20, and the driving helical gear 18 and the driven helical gear 19 are meshed together.

[0027] Specifically, such as Figure 1 and Figure 2As shown, the controller 2 controls the servo motor 14 to start, driving the connecting shaft 20 to rotate. While the connecting shaft 20 rotates, the meshing active helical gear 18 and driven helical gear 19 drive the two sets of lead screws 16 to rotate. While the lead screws 16 rotate, the threaded sleeve 17 connected by threads can drive the lifting seat 21 to move upward outside the lead screws 16. By using the support 15, the mounting seat 3 and the top calendering assembly can be lifted upward, and the operating height of the equipment can be adjusted.

[0028] The mounting bracket 6 has a cover plate 24 at both ends, a fixing bracket 13 is fixed on both sides of the bottom of both ends of the mounting bracket 6, a fixing foot 25 is fixed on both sides of the bottom of the cover plate 24, a locking rod 22 is provided on both sides of the top front end of the front fixing foot 25 and the top rear end of the rear fixing foot 25, and a screw hole 23 is provided on both sides of the top of both ends of the mounting bracket 6. The locking rod 22 passes through the inside of the cover plate 24 and is threadedly connected to the screw hole 23. The bottom end of the fixing foot 25 is hinged to the inside of the fixing bracket 13.

[0029] Specifically, such as Figure 1 and Figure 3 As shown, the cover plate 24 can be flipped upwards at the bottom of both ends of the mounting bracket 6 by using the hinge of the fixing foot 25 to the inside of the fixing bracket 13 until it is attached to both ends of the mounting bracket 6. Then, the locking rod 22 is inserted through the inside of the cover plate 24 and screwed into the screw hole 23 to lock it. The cover plate 24 can be installed and fixed on the outside of the mounting bracket 6. The cover plate 24 can provide auxiliary sealing and dust protection for the inside of the mounting bracket 6.

[0030] Fixing plates 28 are respectively provided at the top, bottom and middle positions of the rear end of the cover plate 24, and multiple scraping brushes 29 are fixed at equal intervals at the rear end of the fixing plates 28. Insert strips 26 are fixed at the front end of the fixing plates 28. Slots 27 are respectively opened horizontally at the top, bottom and middle positions of the rear end of the insert strips 26, and the two sides of the slots 27 penetrate through the interior of both sides of the cover plate 24. The insert strips 26 are inserted into the interior of the slots 27.

[0031] Specifically, such as Figure 1 , Figure 3 and Figure 4 As shown, a fixing plate 28 is inserted and installed at the rear end of the front cover plate 24 of the mounting frame 6. When the cover plate 24 is closed, the controller 2 can start the drive motor 4 to drive the calender roll 7, calender roll 8 and calender roll 3 12 to rotate using the reducer 5. While rotating, multiple sets of scraper brushes 29 that are close to the front end of the calender roll 7, calender roll 8 and calender roll 3 12 can assist in scraping and cleaning some particles and other debris adhering to their exterior.

[0032] A calendering roller 7 is laterally movably connected to the top of the mounting frame 6, and a calendering roller 8 is provided at the bottom of the calendering roller 7. The two sides of the calendering roller 7 and the calendering roller 8 respectively penetrate the interior of both sides of the mounting frame 6. A reducer 5 is installed and fixed on the left side of the mounting frame 6, and a drive motor 4 is installed and fixed at the bottom of the reducer 5. A gear 9 is fixed on the right side of the exterior of the calendering roller 7, and a gear 10 is fixed on the right side of the exterior of the calendering roller 8. A calendering roller 12 is laterally movably connected to the bottom of the mounting frame 6, and the two sides of the calendering roller 12 respectively penetrate the interior of both sides of the mounting frame 6. A gear 11 is fixed on the right side of the exterior of the calendering roller 12. The drive motor 4 is electrically connected to the controller 2.

[0033] Working Principle: In operation, the calendering equipment of this invention can be controlled via the touch control screen 30 on the controller 2 to start the drive motor 4 and drive the calendering roller 7 to rotate using the reducer 5. The rotation of calendering roller 7 drives calendering roller 8 to rotate using gears 1-9 and 2-10. The rotation of calendering roller 8 drives calendering roller 12 to rotate using meshing gears 2-10 and 3-11. Material can then be placed between calendering roller 7 and calendering roller 8 for calendering. Simultaneously, during operation, the servo motor 14 can be started via the controller 2 to drive the connecting shaft 20 to rotate. The rotation of the connecting shaft 20 simultaneously drives two sets of lead screws 16 to rotate using meshing drive helical gears 18 and 19. The rotation of the lead screws 16 simultaneously drives the lifting seat 21 to move upwards outside the lead screws 16 using the threaded sleeve 17. The mounting base 3 and the top calendering assembly can be lifted upwards using the support 15, thus improving the equipment's performance. The height of the equipment is adjustable. After use, the cover plate 24 can be flipped upwards at the bottom of both ends of the mounting frame 6 by using the hinges between the fixed feet 25 and the fixed frame 13 until it is attached to both ends of the mounting frame 6. Then, the locking rod 22 is inserted through the inside of the cover plate 24 and screwed into the screw hole 23 to lock it. The cover plate 24 can be installed and fixed on the outside of the mounting frame 6. The cover plate 24 can provide auxiliary sealing and dust protection for the inside of the mounting frame 6. A fixing plate 28 is inserted and installed at the rear end of the cover plate 24 at the front end of the mounting frame 6. When the cover plate 24 is closed, the controller 2 can start the drive motor 4 to drive the calender roll 7, calender roll 8 and calender roll 12 to rotate through the reducer 5. While rotating, multiple sets of scraper brushes 29 close to the front end of the calender roll 7, calender roll 8 and calender roll 12 can assist in scraping and cleaning some particles and other debris adhering to their exterior.

[0034] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. An automatically controlled calendering apparatus, comprising an apparatus table (1), characterized in that: A controller (2) is fixedly installed on the top of the front end of the equipment platform (1), and a touch control screen (30) is installed on the front end of the controller (2). A mounting base (3) is provided on the top of the equipment platform (1), and a mounting bracket (6) is fixedly installed on the top of the mounting base (3). The bottom of the equipment platform (1) is provided with a lifting seat (21), and threaded sleeves (17) are fixed inside the top two sides of the lifting seat (21). The bottom of the equipment platform (1) is laterally connected to a connecting shaft (20), and active helical gears (18) are fixed on the outside two sides of the connecting shaft (20). The two sides of the equipment platform (1) are vertically connected to a lead screw (16), and the bottom end of the lead screw (16) passes through the bottom of the equipment platform (1) and is fixed with a driven helical gear (19). A servo motor (14) is installed and fixed at the bottom right side of the equipment platform (1). Supports (15) are fixed on the top two sides of the lifting seat (21). The servo motor (14) is electrically connected to the controller (2).

2. The automatically controlled calendering equipment according to claim 1, characterized in that: The threaded sleeve (17) penetrates the interior of the lifting seat (21), the lead screw (16) penetrates the interior of the threaded sleeve (17), and the top end of the support (15) penetrates the interior of the top end of the equipment platform (1) and is fixedly connected to the bottom end of the mounting seat (3).

3. The automatically controlled calendering equipment according to claim 1, characterized in that: The output shaft of the servo motor (14) is fixedly connected to the right side of the connecting shaft (20), and the driving helical gear (18) and the driven helical gear (19) are meshed together.

4. The automatically controlled calendering equipment according to claim 1, characterized in that: The mounting bracket (6) is provided with cover plates (24) at both ends. Fixing brackets (13) are fixed on both sides of the bottom of both ends of the mounting bracket (6). Fixing feet (25) are fixed on both sides of the bottom of the cover plate (24). Locking rods (22) are provided on both sides of the top front end of the front fixing foot (25) and the top rear end of the rear fixing foot (25). Screw holes (23) are provided on both sides of the top of both ends of the mounting bracket (6).

5. The automatically controlled calendering equipment according to claim 4, characterized in that: The locking rod (22) passes through the inside of the cover plate (24) and is threadedly connected to the screw hole (23). The bottom end of the fixing foot (25) is hinged to the inside of the fixing frame (13).

6. The automatically controlled calendering equipment according to claim 4, characterized in that: Fixing plates (28) are respectively provided at the top, bottom and middle positions of the rear end of the cover plate (24), and multiple sets of scraping brushes (29) are fixed at equal intervals at the rear end of the fixing plate (28). Insert strips (26) are fixed at the front end of the fixing plate (28). Slots (27) are respectively opened horizontally at the top, bottom and middle positions of the rear end of the insert strip (26), and the two sides of the slots (27) penetrate through the interior of both sides of the cover plate (24). The insert strips (26) are inserted into the interior of the slots (27).

7. The automatically controlled calendering equipment according to claim 1, characterized in that: The top of the mounting frame (6) is movably connected to a calendering roller 1 (7), and the bottom of the calendering roller 1 (7) is provided with a calendering roller 2 (8). The two sides of the calendering roller 1 (7) and the calendering roller 2 (8) respectively penetrate the interior of the two sides of the mounting frame (6). A reducer (5) is fixedly installed on the left side of the mounting frame (6), and a drive motor (4) is fixedly installed at the bottom of the reducer (5). A gear 1 (9) is fixedly fixed on the right side of the outside of the calendering roller 1 (7), and a gear 2 (10) is fixedly fixed on the right side of the outside of the calendering roller 2 (8). The bottom of the mounting frame (6) is movably connected to a calendering roller 3 (12), and the two sides of the calendering roller 3 (12) respectively penetrate the interior of the two sides of the mounting frame (6). A gear 3 (11) is fixedly fixed on the right side of the outside of the calendering roller 3 (12). The drive motor (4) is electrically connected to the controller (2).

Images