A lubricating mechanism for reducing the rolling force and wear of a roll

CN224895222UActive Publication Date: 2026-10-27CHANGZHOU CHANGJI METALLURGICAL ROLLER CO LTD
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Patent Information

Application Number
CN202522596172.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-08
Publication Date
2026-10-27
Estimated Expiration
2035-12-08

AI Technical Summary

Technical Problem

[0005]针对现有技术的不足,本实用新型提供了一种用于降低轧辊轧制力和磨损的润滑机构,解决了现有技术中高压喷射的润滑油,有很大一部分会从高速旋转的轧辊表面被甩飞、弹射出去,无法有效进入辊缝接触区,为了确保有足够的润滑油被带入变形区,系统不得不加大喷射流量和压力,导致润滑油消耗量显著增加,运行成本上升,同时,飞溅的油液会造成环境污染,增加后续回收和处理的负担的问题

Benefits of technology

一、通过下降机构带动刷毛将润滑油直接压入轧辊表面微凹坑并均匀涂抹,形成稳定油膜,从根本上避免了高速旋转轧辊将油液甩飞、弹射的损耗,确保喷射的油液被充分输送至辊缝接触区,无需加大喷射流量和压力即可满足润滑需求。

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Abstract

The utility model relates to rolling technical field, concretely relates to a kind of lubricating mechanism for reducing the lubricating mechanism of rolling force and wear of roll, including rolling mill body, the lubricating mechanism is assembled in the rolling mill body top, the descending mechanism is assembled in the rolling mill body top, the descending mechanism includes fixed plate, the fixed plate is fixedly connected on the rolling mill body upper surface, the fixed plate side is rotatably connected with rotating lever by bearing, the rotating lever arc face outer wall is fixedly provided with first sleeve ring, the rotating lever arc face outer wall is slidably connected with second sleeve ring, the first sleeve ring arc face outer wall is hinged with first connecting rod. The utility model directly press lubricating oil into roll surface micro pit and evenly spread by the descending mechanism drive brush hair, form stable oil film, fundamentally avoid the loss that high-speed rotating roll will oil liquid fly, eject, ensure that the oil liquid that sprays is fully delivered to roll gap contact area, need not increase injection flow and pressure to satisfy lubrication demand.
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Description

Technical Field

[0001] This utility model relates to the field of rolling technology, specifically to a lubrication mechanism for reducing rolling force and wear of rolling mill rolls. Background Technology

[0002] Rolling mills generally refer to equipment that completes the entire process of rolling production. Rolling mills can be divided into twin-roll and multi-roll rolling mills according to the number of rolls. A rolling mill is mainly composed of rolls, frame, roll gap adjustment device, roll temperature adjustment device, transmission device, lubrication system, control system and roll removal device. In addition to the main components and devices of ordinary rolling mills, precision rolling mills have added electro-hydraulic intelligent control devices to ensure rolling accuracy.

[0003] In existing technologies, a large portion of the high-pressure sprayed lubricating oil is flung off and ejected from the surface of the high-speed rotating rolls, failing to effectively enter the roll gap contact area. To ensure that enough lubricating oil is carried into the deformation zone, the system has to increase the spray flow rate and pressure, resulting in a significant increase in lubricating oil consumption and operating costs. At the same time, the splashed oil causes environmental pollution and increases the burden of subsequent recycling and treatment.

[0004] Therefore, a lubrication mechanism for reducing rolling force and wear of the rolls is proposed to solve the problems mentioned above. Utility Model Content

[0005] To address the shortcomings of existing technologies, this invention provides a lubrication mechanism for reducing rolling force and wear of rolls. It solves the problem that in existing technologies, a large portion of the high-pressure sprayed lubricating oil is flung off and ejected from the surface of the high-speed rotating roll, failing to effectively enter the roll gap contact area. To ensure sufficient lubricating oil is carried into the deformation zone, the system has to increase the spray flow rate and pressure, resulting in a significant increase in lubricating oil consumption and operating costs. At the same time, the splashed oil causes environmental pollution, increasing the burden of subsequent recycling and treatment.

[0006] To achieve the above objectives, the present invention provides the following technical solution: including a rolling mill body, wherein a lubrication mechanism is mounted on the top of the rolling mill body, and a lowering mechanism is mounted on the top of the rolling mill body; The lowering mechanism includes a fixed plate, which is fixedly connected to the upper surface of the mill body. A rotating rod is rotatably connected to the side of the fixed plate via a bearing. A first collar is fixedly sleeved on the outer wall of the arc-shaped surface of the rotating rod, and a second collar is slidably connected to the outer wall of the arc-shaped surface of the rotating rod. A first connecting rod is hinged to the outer wall of the arc-shaped surface of the first collar. A counterweight ball is hinged to the side of the first connecting rod, and a second connecting rod is hinged to the side of the counterweight ball. A connecting plate is fixedly connected to the lower surface of the mill body, and a slider is slidably connected to the inner wall of the connecting plate. An extrusion block is fixedly connected to the upper surface of the slider, and a connecting block is fixedly connected to the lower surface of the slider. Several brush bristles are fixedly connected to the lower surface of the connecting block.

[0007] Preferably, the extrusion block is trapezoidal in shape, a spring is fitted at the bottom of the extrusion block, and torsion springs are provided at the hinge points of the first connecting rod and the second connecting rod with the counterweight ball.

[0008] Preferably, the spring is fixedly connected to the lower surface of the extrusion block, and the end of the spring away from the extrusion block is fixedly connected to the upper surface of the connecting plate.

[0009] Preferably, the first connecting rod, the counterweight ball, and the second connecting rod form a group, and there are two groups in total.

[0010] Preferably, the lubrication mechanism includes a lubricating oil tank, which is fixedly connected to the upper surface of the rolling mill body. A peristaltic pump body is fixedly connected to the upper surface of the rolling mill body. A first connecting pipe is fixedly connected to the front of the peristaltic pump body, and a second connecting pipe is fixedly connected to the side of the peristaltic pump body.

[0011] Preferably, a support rod is fixedly connected to the side of the mill body, a cavity is fixedly connected to the side of the support rod, a nozzle is fixedly connected to the side of the cavity, one end of the first connecting pipe away from the peristaltic pump body is fixedly connected to the outer wall of the lubricating oil tank, one end of the second connecting pipe away from the peristaltic pump body is fixedly connected to the top of the cavity, and a motor is fixedly connected to the upper surface of the mill body.

[0012] Preferably, the rotating rod movably passes through the fixed plate, the extended end of the rotating rod extends toward the front of the fixed plate, the extended end of the rotating rod is fixedly connected to the output end of the peristaltic pump body, and the end of the rotating rod away from the peristaltic pump body is fixedly connected to the front of the motor output end.

[0013] Compared with the prior art, this utility model provides a lubrication mechanism for reducing rolling force and wear of rolling mill rolls, which has the following beneficial effects: 1. The brush bristles driven by the lowering mechanism directly press the lubricating oil into the micro-dimples on the surface of the roll and spread it evenly to form a stable oil film. This fundamentally avoids the loss caused by the oil being thrown and ejected by the high-speed rotating roll, and ensures that the sprayed oil is fully delivered to the contact area of ​​the roll gap. The lubrication needs can be met without increasing the spray flow rate and pressure.

[0014] 2. The peristaltic pump body is linked with the motor to achieve synchronous start and stop of lubrication spray and brushing action, and precise oil volume control. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the left side structure of this utility model; Figure 3 This is a schematic diagram of the right side of the present invention; Figure 4 This utility model Figure 2 Enlarged structural diagram at point A in the middle; Figure 5 This utility model Figure 3 Enlarged structural diagram at point B.

[0016] In the diagram: 1. Rolling mill body; 2. Lubrication mechanism; 21. Lubricating oil tank; 22. Peristaltic pump body; 23. Second connecting pipe; 24. First connecting pipe; 25. Motor; 26. Support rod; 27. Cavity; 28. Nozzle; 3. Lowering mechanism; 31. Connecting plate; 32. Slider; 33. Spring; 34. Connecting block; 35. Brush bristles; 36. First collar; 37. First connecting rod; 38. Counterweight ball; 39. Second connecting rod; 310. Second collar; 311. Extrusion block; 312. Fixing plate. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Example See Figures 1-5 This embodiment provides a lubrication mechanism for reducing rolling force and wear of rolling mills, including a mill body 1, a lubrication mechanism 2 mounted on the top of the mill body 1, and a lowering mechanism 3 mounted on the top of the mill body 1. The lowering mechanism 3 includes a fixed plate 312, which is fixedly connected to the upper surface of the mill body 1. A rotating rod is rotatably connected to the side of the fixed plate 312 via a bearing. A first ring 36 is fixedly sleeved on the outer wall of the arc-shaped surface of the rotating rod. A second ring 310 is slidably connected to the outer wall of the arc-shaped surface of the rotating rod. A first connecting rod 37 is hinged to the outer wall of the arc-shaped surface of the first ring 36. A counterweight ball 38 is hinged to the side of the first connecting rod 37. A second connecting rod 39 is hinged to the side of the counterweight ball 38. A connecting plate 31 is fixedly connected to the lower surface of the mill body 1. A slider 32 is slidably connected to the inner wall of the connecting plate 31. An extrusion block 311 is fixedly connected to the upper surface of the slider 32. A connecting block 34 is fixedly connected to the lower surface of the slider 32. Several brush bristles 35 are fixedly connected to the lower surface of the connecting block 34.

[0019] When the motor 25 is started, it drives the rotating rod to rotate, which in turn drives the first ring 36 to rotate. The first ring 36 drives the first connecting rod 37 to rotate, and the first connecting rod 37 drives the counterweight ball 38 to rotate. The centrifugal force generated by the rotation of the rotating rod causes the counterweight ball 38 to move the second connecting rod 39 to the left. The second connecting rod 39 then drives the second ring 310 to move to the left. At the same time, during the rotation, the counterweight ball 38 will press the inclined surface of the extrusion block 311, causing the extrusion block 311 to move to the bottom. As the extrusion block 311 descends, it presses the spring 33, causing the extrusion block 311 to descend. The descending slide block 32 then causes the connecting block 34 to descend, and the connecting block 34 causes the brush 35 to descend. In conjunction with the lubrication mechanism 2, the brush 35 evenly spreads the lubricating oil sprayed by the lubrication mechanism 2 onto the surface of the upper roll inside the mill body 1. When the motor 25 is turned off, the counterweight ball 38 is reset through the torsion spring at the hinge point of the first connecting rod 37 and the second connecting rod 39. After the lubricating oil is sprayed onto the upper roll, it drips or flows downwards due to gravity before entering the roll gap as the roll rotates. This causes some lubricating oil to be lost before reaching the contact area, reducing utilization efficiency. At the same time, the flow causes uneven oil film on the roll surface. The rotating bristles 35 evenly spread and press the oil into the tiny pits on the roll surface, ensuring that more and more even lubricating oil is delivered to the roll gap. The lower roll does not have this problem. The lubricating oil sprayed onto the lower roll will naturally gather in the roll gap area under the action of gravity, and may even be supported by the rolled workpiece, making it less likely to be lost. Therefore, the lower roll does not have such an urgent need for bristles 35, so bristles 35 are only installed on the upper roll. At the same time, the bristles 35 are only lowered during lubrication. During the rolling process, especially when the strip is threaded, tailing, or steel piling occurs, the thin material of the broken strip or the fragments at the head and tail are easily splashed. These strip-shaped or sheet-shaped metal scraps are very easy to get tangled on the brush roll, and the more they get tangled, the more likely they are to be damaged by the bristles 35, eventually leading to the scrapping of the brush roll.

[0020] The extrusion block 311 is trapezoidal in shape, and a spring 33 is installed at the bottom of the extrusion block 311. Torsion springs are provided at the hinge points of the first connecting rod 37 and the second connecting rod 39 with the counterweight ball 38.

[0021] Spring 33 is fixedly connected to the lower surface of extrusion block 311, and the end of spring 33 away from extrusion block 311 is fixedly connected to the upper surface of connecting plate 31.

[0022] The first connecting rod 37, the counterweight ball 38, and the second connecting rod 39 form a group, and there are two groups in total.

[0023] See Figures 1-3 The lubrication mechanism 2 includes a lubricating oil tank 21, which is fixedly connected to the upper surface of the mill body 1. A peristaltic pump body 22 is fixedly connected to the upper surface of the mill body 1. A first connecting pipe 24 is fixedly connected to the front of the peristaltic pump body 22, and a second connecting pipe 23 is fixedly connected to the side of the peristaltic pump body 22.

[0024] A support rod 26 is fixedly connected to the side of the mill body 1. A cavity 27 is fixedly connected to the side of the support rod 26. A nozzle 28 is fixedly connected to the side of the cavity 27. The end of the first connecting pipe 24 away from the peristaltic pump body 22 is fixedly connected to the outer wall of the lubricating oil tank 21. The end of the second connecting pipe 23 away from the peristaltic pump body 22 is fixedly connected to the top of the cavity 27. A motor 25 is fixedly connected to the upper surface of the mill body 1.

[0025] The rotating rod moves through the fixed plate 312, with the extended end of the rotating rod extending towards the front of the fixed plate 312. The extended end of the rotating rod is fixedly connected to the output end of the peristaltic pump body 22, and the end of the rotating rod away from the peristaltic pump body 22 is fixedly connected to the front of the output end of the motor 25.

[0026] While the motor 25 drives the rotating rod to rotate, the rotating rod drives the output end of the peristaltic pump body 22 to rotate. The peristaltic pump body 22 draws lubricating oil from the lubricating oil tank 21 through the first connecting pipe 24, and then delivers the lubricating oil to the cavity 27 through the second connecting pipe 23. The lubricating oil is then delivered to the nozzle 28 through the cavity 27, and finally sprayed with lubricating oil onto the upper and lower rolls inside the rolling mill body 1 through the nozzle 28.

[0027] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods. As long as they can achieve their beneficial effects, they can be implemented. Therefore, this embodiment will not elaborate on their specific structural composition and working principle.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A lubrication mechanism for reducing rolling force and wear of rolling mill rolls, characterized in that: It includes a rolling mill body (1), a lubrication mechanism (2) is mounted on the top of the rolling mill body (1), and a lowering mechanism (3) is mounted on the top of the rolling mill body (1). The lowering mechanism (3) includes a fixed plate (312), which is fixedly connected to the upper surface of the mill body (1). A rotating rod is rotatably connected to the side of the fixed plate (312) via a bearing. A first collar (36) is fixedly sleeved on the outer wall of the arc surface of the rotating rod. A second collar (310) is slidably connected to the outer wall of the arc surface of the rotating rod. A first connecting rod (37) is hinged to the outer wall of the arc surface of the first collar (36). A counterweight ball (38) is hinged to the side of the first connecting rod (37). A second connecting rod (39) is hinged to the side of the counterweight ball (38). A connecting plate (31) is fixedly connected to the lower surface of the mill body (1). A slider (32) is slidably connected to the inner wall of the connecting plate (31). An extrusion block (311) is fixedly connected to the upper surface of the slider (32). A connecting block (34) is fixedly connected to the lower surface of the slider (32). Several bristles (35) are fixedly connected to the lower surface of the connecting block (34).

2. The lubrication mechanism for reducing rolling force and wear of rolling mill rolls according to claim 1, characterized in that: The extrusion block (311) is trapezoidal in shape, and a spring (33) is fitted at the bottom of the extrusion block (311). Torsion springs are provided at the hinge points of the first connecting rod (37) and the second connecting rod (39) with the counterweight ball (38).

3. A lubrication mechanism for reducing rolling force and wear of rolling mill rolls according to claim 2, characterized in that: The spring (33) is fixedly connected to the lower surface of the extrusion block (311), and one end of the spring (33) away from the extrusion block (311) is fixedly connected to the upper surface of the connecting plate (31).

4. A lubrication mechanism for reducing rolling force and wear of rolling mill rolls according to claim 3, characterized in that: The first connecting rod (37), the counterweight ball (38), and the second connecting rod (39) form a group, and there are two groups in total.

5. A lubrication mechanism for reducing rolling force and wear of rolling mill rolls according to claim 1, characterized in that: The lubrication mechanism (2) includes a lubricating oil tank (21), which is fixedly connected to the upper surface of the mill body (1). A peristaltic pump body (22) is fixedly connected to the upper surface of the mill body (1). A first connecting pipe (24) is fixedly connected to the front of the peristaltic pump body (22), and a second connecting pipe (23) is fixedly connected to the side of the peristaltic pump body (22).

6. A lubrication mechanism for reducing rolling force and wear of rolls according to claim 5, characterized in that: A support rod (26) is fixedly connected to the side of the mill body (1). A cavity (27) is fixedly connected to the side of the support rod (26). A nozzle (28) is fixedly connected to the side of the cavity (27). The end of the first connecting pipe (24) away from the peristaltic pump body (22) is fixedly connected to the outer wall of the lubricating oil tank (21). The end of the second connecting pipe (23) away from the peristaltic pump body (22) is fixedly connected to the top of the cavity (27). A motor (25) is fixedly connected to the upper surface of the mill body (1).

7. A lubrication mechanism for reducing rolling force and wear of rolls according to claim 6, characterized in that: The rotating rod moves through the fixed plate (312), the extended end of the rotating rod extends toward the front of the fixed plate (312), the extended end of the rotating rod is fixedly connected to the output end of the peristaltic pump body (22), and the end of the rotating rod away from the peristaltic pump body (22) is fixedly connected to the front of the output end of the motor (25).