Strip cleaning device before roll
Patent Information
- Application Number
- CN202522584891.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-05
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-05
AI Technical Summary
[0005]本实用新型的目的在于提供辊前带料清洁装置,以解决上述背景技术中提出的辊前带料清洁装置在使用时,开卷后的钢带可能沾附也有各种杂质,进入滚压及会对材料表面甚至滚轮面造成损伤,影响成型质量和模具寿命的问题
1、本实用新型通过设置的调节机构可以使设备能够根据不同厚度的钢带进行灵活调节,当需要适应不同厚度的钢带时,可通过转动转动块,转动块带动上下两个螺杆旋转,由于螺杆与活动块螺纹连接,在导向块和导向杆的限位作用下,上下两个活动块会沿着螺杆的轴向方向进行移动,活动块移动带动滑杆移动,滑杆移动进而带动拆装机构以及海绵体移动,从而调节海绵体与钢带之间的距离,使得海绵体能够紧密贴合钢带表面,对钢带表面的杂质进行有效清洁,避免了因钢带厚度不同而导致清洁效果不佳的问题,提高了清洁的全面性和有效性。
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Figure CN224895252U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of front roller material cleaning technology, specifically a front roller material cleaning device. Background Technology
[0002] A roll forming machine, also known as a roll forming machine or cold rolling mill, is a type of equipment used to bend and form long metal sheets on both sides. It is mainly used for the production and forming of metal roofing panels. Specifically, the connection between existing metal roofing panels generally adopts a snap-fit structure with folded or interlocking edges. That is, the roofing panel has snap-fit parts at both ends in the width direction, and the two roofing panels are connected by snap-fit parts. The snap-fit parts on both sides of the metal roofing panel are roll-formed by the roll forming machine.
[0003] Patent CN109333296B discloses a material cleaning device, including a support member, a rotation drive mechanism, a distance control mechanism, and a cleaning mechanism. The cleaning mechanism includes two flat brushes, which are distributed vertically and are used to clean the upper and lower surfaces of the material passing between the two flat brushes, respectively. The distance control mechanism is disposed on the support member and connected to the two flat brushes to adjust the distance between the two flat brushes. The rotation drive mechanism is disposed on the support member and drives the two flat brushes to rotate around their respective axes.
[0004] However, when using traditional pre-roller cleaning devices, the uncoiled steel strip may also be contaminated with various impurities. If these impurities enter the rolling process, they can damage the material surface and even the roller surface, affecting the molding quality and mold life. Utility Model Content
[0005] The purpose of this invention is to provide a pre-roller strip cleaning device to solve the problem mentioned in the background art that when the pre-roller strip cleaning device is used, various impurities may adhere to the uncoiled steel strip, which may enter the rolling process and cause damage to the material surface or even the roller surface, affecting the molding quality and mold life.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a roller front material cleaning device, comprising a box body, wherein an installation cavity is provided inside the box body, and openings are provided at both the front and rear ends of the box body, and vertically distributed sliding grooves are provided on both sides of the box body, and adjustment mechanisms are fixedly connected to both sides of the box body, and two vertically distributed disassembly and assembly mechanisms are fixedly connected between the two adjustment mechanisms, and sponge bodies are movably connected to the top and bottom of the installation cavity; The adjustment mechanism includes extension blocks. The inner ends of the left and right extension blocks are fixedly connected to the middle of the left and right sides of the box body, respectively. The outer end faces of the two extension blocks are provided with rotating grooves. Each rotating groove is provided with a rotating block. The upper and lower ends of the rotating blocks are fixedly connected with screws. The opposite ends of the two screws are fixedly connected with limit blocks. The outer wall of each screw is threaded with a movable block. The front and rear sides of each movable block are fixedly connected with guide blocks. A guide rod slides between the two corresponding guide blocks. The upper and lower ends of each guide rod are welded with side plates. The inner end of each movable block is fixedly connected with a sliding rod.
[0007] Preferably, the two openings are respectively connected through to the front and rear ends of the box body.
[0008] Preferably, the inner wall of the rotating groove is rotatably connected to the outer wall of the rotating block.
[0009] Preferably, the inner end of the slide bar extends through the corresponding slide groove into the interior of the mounting cavity.
[0010] Preferably, the disassembly and assembly mechanism includes an installation block, the outer end face of which is fixedly connected to the inner end face of the slide rod, the inner end face of which is provided with a placement groove, and the front and rear ends of which are provided with a movable groove. A return spring is fixedly connected to one end of the inner wall of the movable groove, and a pull rod is fixedly connected to the other end of the return spring. A plug rod is fixedly connected to one side of the pull rod. The inner wall of the placement groove is in close contact with the placement block, and slots are provided in the middle of the front and rear ends of the placement block. A pressure rod is fixedly connected between the two adjacent ends of the two placement blocks.
[0011] Preferably, the end of the pull rod away from the return spring extends to the outside of the movable groove.
[0012] Preferably, the outer end face of the mounting block is slidably attached to one side of the inner wall of the mounting cavity.
[0013] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model, through its adjustable mechanism, allows the equipment to be flexibly adjusted to accommodate steel strips of different thicknesses. When it is necessary to adapt to steel strips of different thicknesses, the rotating block can be rotated, which drives the upper and lower screws to rotate. Since the screws are threadedly connected to the movable block, under the limiting action of the guide block and guide rod, the upper and lower movable blocks will move along the axial direction of the screws. The movement of the movable blocks drives the sliding rod to move, which in turn drives the disassembly and assembly mechanism and the sponge to move, thereby adjusting the distance between the sponge and the steel strip. This allows the sponge to fit tightly against the surface of the steel strip, effectively cleaning impurities on the surface of the steel strip. This avoids the problem of poor cleaning effect due to different steel strip thicknesses, and improves the comprehensiveness and effectiveness of cleaning.
[0014] 2. This utility model, through its designed disassembly and assembly mechanism, allows for convenient and quick replacement of the sponge. After a period of use, the cleaning effect of the sponge decreases, necessitating replacement. Simply pull the lever, which pulls the insert rod out of the slot of the placement block. At this time, the return spring is stretched, and the placement block is then removed from the placement groove, allowing the old sponge to be taken off. Next, the placement block corresponding to the new sponge is placed into the placement groove. Releasing the lever causes the return spring to pull the insert rod into the slot of the placement block, thus securing the sponge. The entire replacement process is simple and convenient, requiring no complicated operations, greatly saving replacement time and improving the efficiency of the equipment. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the adjustment mechanism of this utility model; Figure 3 This is a schematic diagram of the disassembly and assembly mechanism of this utility model; Figure 4 This is a side view of the three-dimensional structure of this utility model.
[0016] In the diagram: 1. Box body; 2. Mounting cavity; 3. Opening; 4. Slide groove; 5. Adjustment mechanism; 6. Disassembly and assembly mechanism; 7. Sponge body; 51. Extension block; 52. Rotating groove; 53. Rotating block; 54. Screw; 55. Limiting block; 56. Movable block; 57. Guide block; 58. Guide rod; 59. Side plate; 510. Slide rod; 61. Mounting block; 62. Placement groove; 63. Movable groove; 64. Return spring; 65. Pull rod; 66. Insert rod; 67. Placement block; 68. Slot; 69. Pressure rod. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Please see Figure 1 and Figure 4This utility model provides a technical solution: a roller front material cleaning device, including a box body 1, an installation cavity 2 is provided inside the box body 1, openings 3 are provided at the front and rear ends of the box body 1, and vertically distributed sliding grooves 4 are provided on both sides of the box body 1. Adjustment mechanisms 5 are fixedly connected to both sides of the box body 1, and two vertically distributed disassembly and assembly mechanisms 6 are fixedly connected between the two adjustment mechanisms 5. Sponge bodies 7 are movably connected to the top and bottom of the inner wall of the installation cavity 2, and the two sponge bodies 7 are located between the two disassembly and assembly mechanisms 6.
[0019] In use, an installation cavity 2 is provided inside the box body 1 to accommodate and fix the sponge body 7; openings 3 are provided at both the front and rear ends of the box body 1 so that the steel belt can pass through smoothly and be cleaned; sliding grooves 4 are also provided on both sides of the box body 1, which cooperate with the adjustment mechanism 5 to realize flexible adjustment of the device; the adjustment mechanism 5 is firmly connected to both sides of the box body 1, which can be finely adjusted according to actual needs to optimize the cleaning effect; a disassembly and assembly mechanism 6 is fixedly installed between the two adjustment mechanisms 5 to facilitate quick installation or replacement of the pressure rod 69 and the sponge body 7, improving maintenance efficiency; the top and bottom of the installation cavity 2 are movably connected to the sponge body 7, which is responsible for directly contacting and cleaning the surface of the steel belt.
[0020] Preferably, the two openings 3 are respectively connected to the front and rear ends of the box body 1 to ensure unobstructed passage of the steel belt and efficient cleaning process.
[0021] Please see Figure 2 To quickly move the upper and lower pressure rods 69 inside the box 1 closer together or further apart, the adjustment mechanism 5 includes extension blocks 51. The inner ends of the two extension blocks 51 are fixedly connected to the middle of the left and right sides of the box 1, respectively. The outer end faces of the two extension blocks 51 are each provided with a rotating groove 52. Each rotating groove 52 is provided with a rotating block 53. The upper and lower ends of the rotating block 53 are fixedly connected with screws 54. The threads of the two screws 54 are opposite in direction. The opposite ends of the two screws 54 are fixedly connected with limit blocks 55. The movable block 56 is used to prevent it from detaching. The outer wall of each screw 54 is threaded with a movable block 56. The front and rear sides of each movable block 56 are fixed with guide blocks 57. The inner wall of the guide block 57 is slidably fitted with the guide rod 58. The guide rod 58 is slidably inserted between the two corresponding guide blocks 57. The upper and lower ends of each guide rod 58 are welded with side plates 59. The inner end of the side plate 59 is fixedly connected to the side of the box 1, which serves as support and guidance. The inner end of each movable block 56 is fixedly connected with a slide rod 510.
[0022] Preferably, the inner wall of the rotating groove 52 is rotatably connected to the outer wall of the rotating block 53 to realize the rotation of the rotating block 53; the inner end of the slide rod 510 extends through the corresponding slide groove 4 into the interior of the mounting cavity 2, and the inner end of the slide rod 510 slides with the slide groove 4 to realize the overall coordinated movement and position adjustment.
[0023] Please see Figure 3 To quickly fix the pressure rod 69 onto the mounting block 61, the disassembly and assembly mechanism 6 includes the mounting block 61. The outer end face of the mounting block 61 is fixedly connected to the inner end face of the slide rod 510 to ensure structural stability and reliability. The inner end face of the mounting block 61 is provided with a placement groove 62 for accommodating and positioning the placement block 67. Movable grooves 63 are provided on one side of the front and rear ends of the mounting block 61. A return spring 64 is fixedly connected to one end of the inner wall of the movable groove 63, and a pull rod 65 is fixedly connected to the other end of the return spring 64. The elastic restoring force of the return spring 64 enables the pull rod 65 to automatically reset. One side of the pull rod 65... A rod 66 is fixedly connected to the outside of the movable slot 63, and the rod 66 can move synchronously with the movement of the pull rod 65. The inner wall of the placement slot 62 is tightly attached to the placement block 67 to ensure the accurate positioning of the placement block 67 in the slot. Slots 68 are opened in the middle of the front and rear ends of the placement block 67. The slots 68 and the rod 66 are interlocked and cooperated with each other. The fixing or release of the pressure rod 69 is achieved by inserting or withdrawing the rod 66 into or out of the slot 68. The pressure rod 69 is fixedly connected between the two adjacent ends of the left and right placement blocks 67 so that the pressure rod 69 can move together with the placement block 67.
[0024] Preferably, the end of the pull rod 65 away from the return spring 64 extends to the outside of the movable groove 63, which facilitates the movement of the pull rod 65; the top of the placement groove 62 extends to the top outside of the mounting block 61, which facilitates the replacement of the placement block 67; the outer end face of the mounting block 61 slides tightly against the inner wall of the mounting cavity 2, ensuring the correct positioning and reliable support of the entire disassembly and assembly mechanism 6 in the mounting cavity 2, thereby ensuring the stability and efficiency of the pressure rod 69 during operation.
[0025] Working principle: First, by installing the entire cleaning device between two sets of centering rollers, it is ensured that the steel strip can pass smoothly through the openings 3 at the front and rear ends of the box 1. When the uncoiled steel strip enters the device, the adjusting mechanism 5 is operated according to the thickness of the steel strip. Rotating the rotating block 53 causes the upper and lower screws 54 to rotate as the rotating block 53 is fixedly connected to the screw 54. The movable block 56 is threadedly connected to the screw 54. Under the guidance of the guide block 57 and the guide rod 58, the movable block 56 moves up and down along the screw 54, thereby driving the slide rod 510 to slide in the slide groove 4. The slide rod 510 is fixedly connected to the mounting block 61 in the disassembly and assembly mechanism 6, thereby causing the mounting block 61 to move up and down. Finally, the upper and lower pressure rods 69 move closer or further apart to adapt to steel strips of different thicknesses. When the pressure rod 69 needs to be installed or replaced, pull the pull rod 65 outward, the return spring 64 is stretched, and the pull rod 65 drives the insertion rod 66 out of the slot 68 on the placement block 67. At this time, the end of the placement block 67 can be removed from the placement groove 62, and then the pressure rod 69 can be removed. When installing a new pressure rod 69, put the end of the placement block 67 into the placement groove 62, release the pull rod 65, and under the elastic restoring force of the return spring 64, the pull rod 65 returns to its original position, and the insertion rod 66 is inserted into the slot 68, thereby fixing the pressure rod 69 on the mounting block 61. During the process of the steel strip passing through the device, the sponge 7 at the top and bottom of the mounting cavity 2 contacts the upper and lower surfaces of the steel strip, cleaning various impurities adhering to the surface of the steel strip and preventing impurities from entering the rolling and causing damage to the material surface or even the roller surface, affecting the molding quality and mold life; then, with the setting of two pressure rods 69, it can be flexibly adjusted according to the actual thickness of the steel strip to ensure that the pressure rods 69 and the edge of the steel strip maintain an appropriate distance, so that the cleaning effect is not reduced due to the distance being too far, and unnecessary pressure or damage to the steel strip is not caused by the distance being too close; Once the pressure bar 69 is adjusted to the appropriate position, the upper and lower surfaces of the steel strip will come into full contact with the two sponge bodies 7 in the mounting cavity 2 during continuous movement. These sponge bodies 7 are made of high-quality materials and have good dirt absorption capacity and elasticity. They can effectively absorb and scrape off various impurities such as rust, dust, and oil adhering to the surface of the steel strip. During the cleaning process, a relatively gentle friction is formed between the sponge body 7 and the surface of the steel strip. This friction can ensure that impurities are removed from the surface of the steel strip without causing scratches or wear to the surface of the steel strip, thereby ensuring the smoothness and flatness of the steel strip surface. Moreover, since the sponge body 7 is in full contact with the surface of the steel strip, it can clean the entire width range of the steel strip evenly without any cleaning dead corners, which greatly improves the comprehensiveness and effectiveness of cleaning. After a period of use, the surface of the sponge 7 will accumulate a lot of impurities, resulting in a decrease in cleaning effect. At this time, the sponge 7 can be quickly replaced using the disassembly and assembly mechanism 6. The operator only needs to pull the pull rod 65 to make the insertion rod 66 disengage from the slot 68 on the placement block 67, and take the placement block 67 together with the pressure rod 69 out of the placement groove 62. Then, the old sponge 7 can be easily removed from the installation cavity 2, replaced with a new sponge 7, and the placement block 67 is put back into the placement groove 62. The pull rod 65 is released, and under the action of the return spring 64, the insertion rod 66 is reinserted into the slot 68, and the pressure rod 69 is fixed. The whole replacement process is simple and quick, which can minimize the downtime of the equipment and improve production efficiency. Through the synergistic effect of this adjustment mechanism 5 and the disassembly and assembly mechanism 6, it can effectively prevent impurities adhering to the steel strip after uncoiling from entering the rolling and causing damage to the material surface or even the roller surface. The above is the working process of the whole device, and the contents not described in detail in this specification are all prior art known to those skilled in the art.
[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A pre-roller cleaning device for conveyor belts, comprising a housing (1), characterized in that: The box (1) has an installation cavity (2) inside. The front and rear ends of the box (1) are provided with openings (3). The two sides of the box (1) are provided with vertically distributed sliding grooves (4). The two sides of the box (1) are fixedly connected with adjustment mechanisms (5). Two vertically distributed disassembly and assembly mechanisms (6) are fixedly connected between the two adjustment mechanisms (5). The top and bottom of the installation cavity (2) are movably connected with sponge bodies (7). The adjustment mechanism (5) includes an extension block (51). The inner ends of the two extension blocks (51) are fixed to the middle of the left and right sides of the box body (1). The outer end faces of the two extension blocks (51) are provided with a rotating groove (52). A rotating block (53) is provided inside each rotating groove (52). The upper and lower ends of the rotating block (53) are fixed with screws (54). The opposite ends of the two screws (54) are fixed with limit blocks (55). The outer wall of each screw (54) is threaded with a movable block (56). The front and rear sides of each movable block (56) are fixed with guide blocks (57). A guide rod (58) slides between the two corresponding guide blocks (57). The upper and lower ends of each guide rod (58) are welded with side plates (59). The inner end of each movable block (56) is fixed with a slide rod (510).
2. The pre-roller cleaning device according to claim 1, characterized in that: The two openings (3) are respectively connected through the front and rear ends of the box body (1).
3. The pre-roller cleaning device according to claim 1, characterized in that: The inner wall of the rotating groove (52) is rotatably connected to the outer wall of the rotating block (53).
4. The pre-roller cleaning device according to claim 3, characterized in that: The inner end of the slide bar (510) extends through the corresponding slide groove (4) into the interior of the mounting cavity (2).
5. The pre-roller cleaning device for conveyor belts according to claim 1, characterized in that: The disassembly and assembly mechanism (6) includes an installation block (61). The outer end face of the installation block (61) is fixedly connected to the inner end face of the slide rod (510). The inner end face of the installation block (61) is provided with a placement groove (62). The front and rear ends of the installation block (61) are provided with a movable groove (63). One end of the inner wall of the movable groove (63) is fixedly connected to a return spring (64). The other end of the return spring (64) is fixedly connected to a pull rod (65). One side of the pull rod (65) is fixedly connected to an insertion rod (66). The inner wall of the placement groove (62) is closely attached to a placement block (67). The middle of the front and rear ends of the placement block (67) is provided with slots (68). The two placement blocks (67) on the left and right are fixedly connected to each other at their close ends with a pressure rod (69).
6. The pre-roller cleaning device according to claim 5, characterized in that: The end of the pull rod (65) away from the return spring (64) extends to the outside of the movable groove (63).
7. The pre-roller cleaning device according to claim 5, characterized in that: The outer end face of the mounting block (61) slides and fits tightly against one side of the inner wall of the mounting cavity (2).
Citation Information
Patent Citations
A belt cleaning device
CN109333296B