A metal strip deviation correction and tension leveling mechanism

Abstract

The utility model discloses a kind of deviation rectification and tension straightening mechanism for metal strip, including base, for providing installation foundation for whole mechanism;Unwinding assembly and winding assembly, the unwinding assembly and winding assembly are set on base, the unwinding assembly includes F-shaped frame, the F-shaped frame is fixedly connected on base, F-shaped frame side wall is fixedly connected with unwinding roller, the F-shaped frame top is provided with spring telescopic link, the spring telescopic link bottom is fixedly connected with pressing plate, unwinding unit is also provided on the unwinding assembly, the utility model is provided with unwinding assembly and winding assembly cooperation deviation rectification assembly and tension straightening component are carried out deviation rectification and tension straightening to metal strip, by being provided with unwinding table, groove, hydraulic cylinder and push plate, so that unwinding is more convenient, simultaneously cooperate spring telescopic link and pressing plate closely metal strip play pre-tightening effect.

Description

Technical Field

[0001] This utility model relates to the field of metal processing technology, and in particular to a straightening and tensioning mechanism for metal strips. Background Technology

[0002] Metal strip is a long strip of material with a rectangular cross-section and a large width-to-thickness ratio, made from metal as raw material through processes such as rolling. It is usually relatively thin.

[0003] Metal strip is prone to deviation or shape defects during production due to uneven tension, rolling errors, etc. This is used to correct the deviation of the strip during operation, avoid edge wear, uneven winding or subsequent processing deviations, eliminate strip shape defects, improve internal stress distribution, and improve flatness. Currently, in the feeding process of straightening and tensioning metal strip, there is an uneven edge problem during unwinding, which leads to difficulty in threading the strip and inaccurate feeding position.

[0004] Therefore, a straightening and tensioning mechanism for metal strips is needed to solve the above problems. Utility Model Content

[0005] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0006] In view of the problems of the above-mentioned straightening and tensioning mechanism for metal strip, this utility model is proposed.

[0007] Therefore, the purpose of this utility model is to provide a straightening and tensioning mechanism for metal strips, which is used to solve problems such as...

[0008] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a straightening and tensioning mechanism for metal strip, comprising: a base, used to provide an installation foundation for the entire mechanism;

[0009] An unwinding assembly and a rewinding assembly are provided on a base. The unwinding assembly includes an F-shaped frame, which is fixedly connected to the base. An unwinding roller is fixedly connected to the side wall of the F-shaped frame. A spring telescopic rod is provided on the top of the F-shaped frame. A pressure plate is fixedly connected to the bottom of the spring telescopic rod. An unwinding unit is also provided on the unwinding assembly.

[0010] The correction component and the tension straightening component are provided between the unwinding component and the winding component for correcting and straightening the metal strip.

[0011] As a preferred embodiment of the straightening and tensioning mechanism for metal strip of the present invention, the unwinding unit includes an unwinding table fixedly connected to the base, a groove is provided on the unwinding table, a hydraulic cylinder is fixedly connected to the side wall of the unwinding table, a push plate is fixedly connected to the piston end of the hydraulic cylinder, and the push plate is located in the groove.

[0012] As a preferred embodiment of the straightening and tensioning mechanism for metal strips described in this utility model, the unwinding table is provided with an inclined angle for the rolled metal strip to roll down onto the arc-shaped inner wall of the groove.

[0013] As a preferred embodiment of the straightening and tensioning mechanism for metal strips described in this utility model, the inner arc-shaped wall of the groove is consistent with the shape and size of the push plate, and the push plate fits against the inner arc-shaped wall of the groove.

[0014] As a preferred embodiment of the metal strip straightening and tensioning mechanism of this utility model, the straightening component includes a U-shaped frame fixedly connected to the base, a roller rotatably connected to the inner wall of the U-shaped frame, a bidirectional lead screw rotatably connected to the center of the inner wall of the U-shaped frame, a first motor fixedly connected to the side wall of the U-shaped frame, a bidirectional lead screw fixedly connected to the output end of the first motor, a threaded block threadedly connected to the outer thread of the bidirectional lead screw, the top of the threaded block fitting against the U-shaped frame, and an anti-deviation wheel fixedly connected to the bottom of the threaded block.

[0015] As a preferred embodiment of the straightening and tensioning mechanism for metal strips described in this utility model, the threaded block and anti-deviation wheel are provided in two sets, located on the left and right sides of the bidirectional lead screw.

[0016] As a preferred embodiment of the straightening and tensioning mechanism for metal strips described in this utility model, the tensioning and tensioning assembly includes a vertical plate fixedly connected to a base, a pressure roller rotatably connected to the inner wall of the vertical plate, a second motor fixedly connected to the outer wall of the vertical plate, a drive gear fixedly connected to the output end of the second motor, a driven gear rotatably connected to the outer wall of the vertical plate, the drive gear meshing with the driven gear, and both the drive gear and the driven gear being fixedly connected to the pressure roller.

[0017] As a preferred embodiment of the straightening and tensioning mechanism for metal strip of this utility model, the winding assembly includes a vertical plate fixedly connected to the base, a winding roller and a tensioning column fixedly connected to the inner wall of the vertical plate, a third motor fixedly connected to the outer wall of the vertical plate, and the output end of the third motor fixedly connected to the winding roller.

[0018] The beneficial effects of this utility model are as follows: 1. It is equipped with an unwinding assembly and a winding assembly, which work together with a correction assembly and a tensioning assembly to correct and tension the metal strip. The unwinding is made more convenient by the unwinding table, groove, hydraulic cylinder and push plate. At the same time, the spring telescopic rod and pressure plate are used to press the metal strip tightly to play a pre-tightening role.

[0019] 2. In the correction assembly, the first motor drives two sets of threaded blocks to move closer and further apart on the bidirectional lead screw, so that the anti-deviation wheel can adapt to metal strips of different sizes, making the mechanism more adaptable. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0021] Figure 1 This is a schematic diagram of the overall structure of a straightening and tensioning mechanism for metal strips according to the present invention.

[0022] Figure 2 This is a schematic diagram of the overall structure of a straightening and tensioning mechanism for metal strips according to the present invention.

[0023] Figure 3 This is a schematic diagram of the overall structure of a straightening and tensioning mechanism for metal strips according to this utility model from another perspective.

[0024] Figure 4 This is a partial structural cross-sectional schematic diagram of a straightening and tensioning mechanism for metal strips according to the present invention.

[0025] Attached image description: 100, base;

[0026] 200. Unwinding assembly; 201. F-shaped frame; 202. Unwinding roller; 203. Spring telescopic rod; 204. Pressure plate; 205. Unwinding unit; 2051. Unwinding table; 2052. Groove; 2053. Hydraulic cylinder; 2054. Push plate;

[0027] 300. Correction assembly; 301. U-shaped frame; 302. Roller; 303. Double-acting lead screw; 304. First motor; 305. Threaded block; 306. Anti-deviation wheel;

[0028] 400. Straightening assembly; 401. Vertical plate; 402. Pressure roller; 403. Second motor; 404. Drive gear; 405. Driven gear;

[0029] 500. Rewinding assembly; 501. Vertical plate; 502. Rewinding roller; 503. Tensioning column; 504. Third motor. Detailed Implementation

[0030] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0031] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0032] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0033] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0034] Example 1

[0035] Reference Figures 1 to 3 This is the first embodiment of the present utility model. This embodiment provides a straightening and tensioning mechanism for metal strip, which can facilitate the rapid feeding of coiled metal strip by the unwinding roller. It includes: a base 100, which provides an installation foundation for the entire mechanism.

[0036] An unwinding assembly 200 and a rewinding assembly 500 are provided on a base 100. The unwinding assembly 200 includes an F-shaped frame 201, which is fixedly connected to the base 100. An unwinding roller 202 is fixedly connected to the side wall of the F-shaped frame 201. A spring telescopic rod 203 is provided on the top of the F-shaped frame 201. A pressure plate 204 is fixedly connected to the bottom of the spring telescopic rod 203. An unwinding unit 205 is also provided on the unwinding assembly 200.

[0037] The straightening component 300 and the tension straightening component 400 are provided between the unwinding component 200 and the winding component 500 for straightening and tensioning the metal strip.

[0038] In use, the rolled metal strip is quickly placed onto the unwinding roller 202 through the unwinding unit 205. At the same time, after the unwinding roller 202 is put onto the unwinding roller 202, the spring telescopic rod 203 will be squeezed and deformed and move upward. The pressure plate 204 plays a pre-tightening role on the rolled metal strip on the unwinding roller 202. When unwinding starts, the operator manually pulls the head of the metal strip. First, it passes through the correction component 300 for correction, and then through the tension straightening component 400 to guide the metal strip to the take-up component 500 for correction and tension straightening.

[0039] Example 2

[0040] Reference Figures 1 to 4 This is the second embodiment of the present invention. Unlike the previous embodiment, the unwinding unit 205 includes an unwinding table 2051 fixedly connected to the base 100. The unwinding table 2051 has a groove 2052. A hydraulic cylinder 2053 is fixedly connected to the side wall of the unwinding table 2051. A push plate 2054 is fixedly connected to the piston end of the hydraulic cylinder 2053. The push plate 2054 is located in the groove 2052. The unwinding table 2051 has an inclined angle for the rolled metal strip to roll onto the arc-shaped inner wall of the groove 2052. The arc-shaped inner wall of the groove 2052 is consistent with the shape and size of the push plate 2054, and the push plate 2054 fits against the arc-shaped inner wall of the groove 2052.

[0041] The correction component 300 includes a U-shaped frame 301 fixedly connected to the base 100, a roller 302 rotatably connected to the inner wall of the U-shaped frame 301, a bidirectional lead screw 303 rotatably connected to the center of the inner wall of the U-shaped frame 301, a first motor 304 fixedly connected to the side wall of the U-shaped frame 301, a bidirectional lead screw 303 fixedly connected to the output end of the first motor 304, a threaded block 305 threadedly connected to the outside of the bidirectional lead screw 303, the top of the threaded block 305 fitting against the U-shaped frame 301, and an anti-deviation wheel 306 fixedly connected to the bottom of the threaded block 305. The threaded block 305 and the anti-deviation wheel 306 are provided in two sets, located on the left-hand and right-hand sides of the bidirectional lead screw 303.

[0042] The tension straightening assembly 400 includes a vertical plate 401 fixedly connected to the base 100, a pressure roller 402 rotatably connected to the inner wall of the vertical plate 401, a second motor 403 fixedly connected to the outer wall of the vertical plate 401, a drive gear 404 fixedly connected to the output end of the second motor 403, a driven gear 405 rotatably connected to the outer wall of the vertical plate 401, the drive gear 404 meshing with the driven gear 405, and both the drive gear 404 and the driven gear 405 fixedly connected to the pressure roller 402.

[0043] The winding assembly 500 includes a vertical plate 501 fixedly connected to the base 100. A winding roller 502 and a tensioning column 503 are fixedly connected to the inner wall of the vertical plate 501. A third motor 504 is fixedly connected to the outer wall of the vertical plate 501. The output end of the third motor 504 is fixedly connected to the winding roller 502.

[0044] In use, the unwinding table 2051 is tilted, allowing the coiled metal strip to roll onto the arc-shaped inner wall of the groove 2052. Then, the hydraulic cylinder 2053 is activated to push the push plate 2054, pushing the coiled metal strip onto the unwinding roller 202. The hydraulic cylinder 2053 retracts, and the metal strip, under traction, enters between the two sets of rollers 302. The first motor 304 drives the bidirectional lead screw 303 to rotate, which in turn drives the two sets of threaded blocks 305 to move synchronously. The tops of the threaded blocks 305 are in contact with the bottom of the U-shaped frame 301, maintaining its linear motion. The rollers move closer to or further away from each other, thereby moving the anti-deviation rollers 306 to adapt to metal strips of different sizes and prevent the metal strips from deviating. The second motor 403 drives the drive gear 404 to rotate, and the drive gear 404 meshes with the driven gear 405, which in turn causes the two sets of pressure rollers 402 to rotate, rolling the surface of the metal strip and improving the shape of the metal strip. The processed metal strip is then driven by the third motor 504 to rotate the take-up roller 502. The metal strip passes the bottom of the tensioning column 503 and then winds back to the upper take-up roller 502 to wind up the metal strip.

[0045] It is worth noting that the entire device is controlled by a controller. Since the controller is a common device and belongs to existing mature technology, its electrical connection relationship and specific circuit structure will not be described in detail here.

[0046] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0047] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A straightening and tensioning mechanism for metal strip, characterized in that, include: The base (100) provides the mounting foundation for the entire mechanism; An unwinding assembly (200) and a rewinding assembly (500) are provided on a base (100). The unwinding assembly (200) includes an F-shaped frame (201), which is fixedly connected to the base (100). An unwinding roller (202) is fixedly connected to the side wall of the F-shaped frame (201). A spring telescopic rod (203) is provided at the top of the F-shaped frame (201), and a pressure plate (204) is fixedly connected to the bottom of the spring telescopic rod (203). An unwinding unit (205) is also provided on the unwinding assembly (200). The correction component (300) and the tension straightening component (400) are provided between the unwinding component (200) and the winding component (500) for correcting and straightening the metal strip.

2. The straightening and tensioning mechanism for metal strips according to claim 1, characterized in that: The unwinding unit (205) includes an unwinding table (2051) fixedly connected to the base (100). The unwinding table (2051) has a groove (2052). A hydraulic cylinder (2053) is fixedly connected to the side wall of the unwinding table (2051). A push plate (2054) is fixedly connected to the piston end of the hydraulic cylinder (2053). The push plate (2054) is located in the groove (2052).

3. The straightening and tensioning mechanism for metal strips according to claim 2, characterized in that: The unwinding table (2051) is inclined at an angle for the rolled metal strip to roll onto the arc-shaped inner wall of the groove (2052).

4. The straightening and tensioning mechanism for metal strips according to claim 3, characterized in that: The arc-shaped inner wall of the groove (2052) is consistent with the shape and size of the push plate (2054), and the push plate (2054) fits into the arc-shaped inner wall of the groove (2052).

5. The straightening and tensioning mechanism for metal strips according to claim 1, characterized in that: The correction assembly (300) includes a U-shaped frame (301) fixedly connected to the base (100), a roller (302) rotatably connected to the inner wall of the U-shaped frame (301), a bidirectional lead screw (303) rotatably connected to the center of the inner wall of the U-shaped frame (301), a first motor (304) fixedly connected to the side wall of the U-shaped frame (301), the output end of the first motor (304) fixedly connected to the bidirectional lead screw (303), a threaded block (305) threadedly connected to the outside of the bidirectional lead screw (303), the top of the threaded block (305) fitting against the U-shaped frame (301), and an anti-deviation wheel (306) fixedly connected to the bottom of the threaded block (305).

6. The straightening and tensioning mechanism for metal strips according to claim 5, characterized in that: The threaded block (305) and anti-deviation wheel (306) are provided in two sets, located on the left and right sides of the bidirectional lead screw (303).

7. The straightening and tensioning mechanism for metal strips according to claim 1, characterized in that: The tension straightening assembly (400) includes a vertical plate (401) fixedly connected to the base (100), a pressure roller (402) rotatably connected to the inner wall of the vertical plate (401), a second motor (403) fixedly connected to the outer wall of the vertical plate (401), a drive gear (404) fixedly connected to the output end of the second motor (403), a driven gear (405) rotatably connected to the outer wall of the vertical plate (401), the drive gear (404) meshing with the driven gear (405), and both the drive gear (404) and the driven gear (405) fixedly connected to the pressure roller (402).

8. The straightening and tensioning mechanism for metal strips according to claim 1, characterized in that: The winding assembly (500) includes a vertical plate (501) fixedly connected to the base (100). A winding roller (502) and a tensioning column (503) are fixedly connected to the inner wall of the vertical plate (501). A third motor (504) is fixedly connected to the outer wall of the vertical plate (501). The output end of the third motor (504) is fixedly connected to the winding roller (502).

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