A kind of fender coiling post-leveling setting device

CN224895288UActive Publication Date: 2026-10-27TIANJIN YIZHENG METAL PROD CO LTD
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Patent Information

Application Number
CN202522164970.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-14
Publication Date
2026-10-27
Estimated Expiration
2035-10-14

AI Technical Summary

Technical Problem

在实际使用过程中,支架在驱动装置作用下进行翻转时,缺乏有效的中间导向或锁定机构,易出现晃动或偏移;该结构针对不同厚度或刚性差异较大的板材时,支架翻转后的定位精度可能因板材重量或形变而发生变化,操作便捷性不足

Benefits of technology

1、本实用新型在实施过程中,通过限位组件与平行组件的协同作用,能对不同宽度的板材限位和传导;限位组件可通过转动转盘调节滚筒间距,确保板材始终沿预设路径输送。

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Abstract

The utility model discloses a kind of wave board coiling after leveling and shaping device, more specifically in the leveling and shaping device technical field, including feeding assembly, the left and right ends of the feeding assembly inner cavity are all set with limiting assembly, the left and right sides of the rear end of feeding assembly are all set with parallel component, the rear end of two The parallel component is all set with leveling component, the upper side of front and rear part between two The leveling component is all set with supporting roller, the front and rear sides of the top of two The leveling component are all set with adjusting component, the lower outer side of left end The leveling component is set with transmission component, the left end of transmission component is set with power component, the bottom end of feeding assembly is set with support frame.The leveling and shaping device of wave board coiling of the utility model, by the synergistic effect of limiting assembly and parallel component, can limit and conduct to different width of plate.
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Description

Technical Field

[0001] This utility model relates to the technical field of leveling and shaping devices, and in particular to a leveling and shaping device for a wave deflector after rolling. Background Technology

[0002] Breakwaters are core anti-sway components inside large tank trucks. Their core function is to reduce the swaying and impact of liquids or particulate media during transportation by separating the space inside the tank. Breakwaters may also deform locally when subjected to external pressure during handling and storage, further reducing assembly accuracy. In addition, large tank trucks have different specifications for breakwaters, so there is an urgent need for a special leveling and shaping device that can match the breakwaters of large tank trucks to achieve efficient operation.

[0003] Chinese patent document CN209255522U discloses a sheet metal leveling machine, including a worktable with supports hinged to both ends. A driving device is provided between the supports and the end face of the worktable, and the driving device drives the supports to rotate. In this patent document, the sheet metal leveling machine drives the supports to rotate via the driving device. When the driving device drives the supports to rotate upward to a designated position, the end of the supports is close to the machine body adjacent to the sheet metal leveling machine, which facilitates the loading and unloading process. When the driving device drives the supports to rotate downward, it reduces the space occupied and ensures the operating space between adjacent equipment.

[0004] The aforementioned patent documents still have the following defects in practice: In actual use, when the bracket is flipped under the action of the drive device, there is a lack of effective intermediate guide or locking mechanism, which makes it easy to shake or deviate. When the structure is used for plates with different thicknesses or large differences in rigidity, the positioning accuracy of the bracket after flipping may change due to the weight or deformation of the plate, and the ease of operation is insufficient. Utility Model Content

[0005] The main purpose of this invention is to provide a device for leveling and shaping a wave deflector after it is rolled up, which can effectively solve the problems mentioned above.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A wave deflector rolling and leveling device includes a feeding assembly. Limiting components are provided at both ends of the inner cavity of the feeding assembly to restrict the leveled sheet material to the middle position at the top of the feeding assembly. Parallel components are provided on both the left and right sides of the rear end of the feeding assembly. Leveling components are provided at the rear ends of both parallel components. Support rollers are provided on the upper front and rear sides between the two leveling components to prevent the working roller from bending due to excessive pressure. Adjusting components are provided on the front and rear sides of the top of both leveling components. A transmission component is provided on the lower outer side of the left leveling component. A power component is provided on the left end of the transmission component. A support frame is provided at the bottom end of the feeding assembly.

[0007] Preferably, the feeding assembly includes two feeding frames, and the upper part of the inner cavity of the two feeding frames has a plurality of connecting shafts arranged linearly, and the outer sides of the plurality of connecting shafts are all sleeved on the transmission roller.

[0008] Preferably, the limiting component includes a strip plate, the top of which has a plurality of vertical shafts arranged in a linear array, the upper part of which is sleeved on a roller, the middle part of which is sleeved on a threaded rod, the middle part of which is sleeved with a fixing ring, and the end of which is away from the strip plate is fixedly connected to a turntable.

[0009] Preferably, the transmission assembly includes an outer frame, a drive assembly is provided in the inner cavity of the outer frame, a pulley is provided on the rear left side of the outer surface of the outer frame, a transmission shaft is provided on the pulley, a pulley is provided on the front left side of the outer surface of the outer frame, and a belt is wound around the outer side of the pulley and the outer side of the pulley.

[0010] Preferably, the adjustment assembly includes a housing, a worm gear is provided in the inner cavity of the housing, a worm is provided in the inner cavity of the housing, the worm gear and the worm mesh with each other, a motor is provided on the outer side of the housing at the left end, a rotating shaft is provided between the two worms on opposite sides, the middle part of the worm gear is sleeved on a threaded rod, and a sleeve is sleeved on the outer side of the lower part of the threaded rod.

[0011] Preferably, the leveling assembly includes a connecting plate, a fixing plate at the bottom of the connecting plate, a plurality of equally spaced fixing cylinders at the bottom of the fixing plate, a support column in the middle of the inner cavity of each of the fixing cylinders, a spring on the outer side of each of the support columns, a square block at the bottom of each of the fixing plates, an upper leveling roller between two opposite square blocks, and a drive shaft in the inner cavity of each of the upper leveling rollers.

[0012] Preferably, each of the fixed cylinders has a long shaft at its top end, and the long shaft is fixedly connected to the bottom end of the connecting plate.

[0013] Preferably, the power assembly includes a second motor, a third pulley at the output end of the second motor, a reducer at the front end of the second motor, a fourth pulley at the left input end of the reducer, a second belt wound around the outer side of the fourth pulley and the outer side of the third pulley, and a support frame at the bottom end of the second motor.

[0014] Preferably, the output end of the reducer is fitted with a pulley. Preferably, the parallel assembly includes a second strip plate, the upper part of which is sleeved on a second connecting shaft, a first parallel roller sleeved on the outer side of the middle part of the second connecting shaft, a sliding plate at the top of the second strip plate, a fixing frame on the outer side of the sliding plate, a first sleeve at the top of the sliding plate, a second threaded rod on the outer side of the first sleeve, a third connecting shaft sleeved on the middle part of the sliding plate, and a second parallel roller sleeved on the middle part of the third connecting shaft.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. In the implementation of this utility model, the limiting component and the parallel component work together to limit and conduct plates of different widths; the limiting component can adjust the roller spacing by rotating the turntable to ensure that the plates are always conveyed along the preset path.

[0016] 2. In the implementation of this utility model, the leveling component and the adjustment component work together to have good adaptability and leveling stability, and are suitable for plates of different thicknesses; the elastic structure composed of springs and support columns in the leveling component can automatically buffer the leveling pressure.

[0017] 3. In the implementation of this utility model, the height of the upper leveling roller is adjusted by means of the coordinated design of the adjustment component and the leveling component; the spring and support column in the fixed cylinder of the leveling component form an elastic buffer structure, which can adapt the leveling pressure according to the thickness of the plate and avoid over-correction or local pressure damage. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the overall structure of this utility model from another perspective; Figure 3 This is a partial structural schematic diagram of the present invention; Figure 4 This is a cross-sectional structural diagram of the present invention; Figure 5 This is a cross-sectional structural schematic diagram of the present invention from another perspective; Figure 6 For the present utility model Figure 4 Enlarged diagram of point A in the middle.

[0019] In the diagram: 1. Feeding assembly; 11. Feeding outer frame; 12. Connecting shaft one; 13. Drive roller; 2. Limiting assembly; 21. Vertical shaft; 22. Roller; 23. Strip plate one; 24. Fixing ring; 25. Threaded rod one; 26. Turntable; 3. Parallel assembly; 31. Strip plate two; 32. Connecting shaft two; 33. Parallel roller one; 34. Sliding plate; 35. Parallel roller two; 36. Fixing frame; 37. Sleeve one; 38. Threaded rod two; 39. Connecting shaft three; 4. Adjusting assembly; 41. Housing; 42. Rotating shaft one; 43. Threaded rod three; 44. Worm gear; 45. Electric... Machine 1; 46. Worm; 47. Sleeve 2; 5. Leveling assembly; 51. Connecting plate; 52. Upper leveling roller; 53. Fixing plate; 54. Fixing cylinder; 55. Spring; 56. Support column; 57. Square block; 58. Drive shaft 1; 6. Support roller; 7. Transmission assembly; 71. Outer frame; 72. Pulley 1; 73. Drive shaft 2; 74. Belt 1; 75. Pulley 2; 76. Drive assembly; 8. Power assembly; 81. Motor 2; 82. Pulley 3; 83. Belt 2; 84. Pulley 4; 85. Reducer; 86. Support frame; 9. Support bracket. Detailed Implementation

[0020] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0021] Example 1, as Figure 1 and Figure 2 As shown, a wave deflector rolling and leveling device includes a feeding assembly 1. Limiting assemblies 2 are provided at both ends of the inner cavity of the feeding assembly 1 to restrict the leveled plate to the middle position at the top of the feeding assembly 1. Parallel assemblies 3 are provided on both the left and right sides of the rear end of the feeding assembly 1. Leveling assemblies 5 are provided at the rear ends of the two parallel assemblies 3. Support rollers 6 are provided on the upper front and rear sides between the two leveling assemblies 5 to prevent the working roller from bending due to huge pressure. Adjusting assemblies 4 are provided on both the front and rear sides of the top of the two leveling assemblies 5. A transmission assembly 7 is provided on the lower outer side of the left leveling assembly 5. A power assembly 8 is provided on the left end of the transmission assembly 7. A support frame 9 is provided at the bottom end of the feeding assembly 1. In this embodiment, after the power is turned on and the machine is running smoothly, firstly, before the flattening piece, the leveling component 5 is adjusted according to the thickness of the board material using the adjusting component 4; the board material to be leveled is conveyed to the rear end through the feeding component 1. During this process, the limiting component 2 restricts the board material to the middle position, and the parallel component 3 positions and transmits the board material, allowing it to enter the leveling component 5; subsequently, the power component 8 drives the leveling component 5 to operate through the transmission component 7 to level the board material; at the same time, the support roller 6 prevents the working roller of the leveling component 5 from bending due to pressure during operation, and the entire process is carried out stably under the support of the support frame 9.

[0022] Specifically, in order to achieve the goal of stable conveying of the boards to be leveled, such as Figure 4 As shown, the feeding assembly 1 includes two feeding frames 11. The upper part of the inner cavity of the two feeding frames 11 has a number of connecting shafts 12 arranged linearly. The outer sides of the connecting shafts 12 are all sleeved on the transmission rollers 13. In this embodiment, the plate to be leveled is placed on the transmission roller 13 of the feeding assembly 1, and the plate is conveyed to the parallel assembly 3 by means of the connecting shaft 12 and the feeding frame 11, providing a stable feeding foundation for subsequent operations.

[0023] Specifically, in order to keep the sheet metal in the middle position at the top of the feeding assembly 1, such as... Figure 3 and Figure 4 As shown, the limiting component 2 includes a strip plate 23, with a plurality of vertical shafts 21 linearly arranged at the top of the strip plate 23. The upper part of each vertical shaft 21 is sleeved on a roller 22. A threaded rod 25 is sleeved in the middle of the strip plate 23. A fixing ring 24 is sleeved in the middle of the threaded rod 25. A turntable 26 is fixedly connected to the end of the threaded rod 25 away from the strip plate 23. In this embodiment, the turntable 26 is rotated according to the width of the plate to be leveled. The turntable 26 drives the threaded rod 25 to rotate. The strip plate 23 moves with the threaded rod 25 under the protection of the fixing ring 24, thereby adjusting the position of the roller 22 so that the distance between the rollers 22 on the left and right sides is adapted to the width of the plate. When the plate is being conveyed, the roller 22 will limit the two sides of the plate and can rotate around the vertical axis 21, which can reduce the friction between the roller and the plate.

[0024] Specifically, in order to achieve the goal of smoothly introducing the sheet material into the leveling component 5, such as Figure 6 As shown, the parallel component 3 includes a strip plate 31, the upper part of which is sleeved on the connecting shaft 32, a parallel roller 33 is sleeved on the outer side of the middle part of the connecting shaft 32, a sliding plate 34 is provided at the top of the strip plate 31, a fixing frame 36 is provided on the outer side of the sliding plate 34, a sleeve 37 is provided at the top of the sliding plate 34, a threaded rod 38 is provided on the outer side of the sleeve 37, the middle part of the sliding plate 34 is sleeved on the connecting shaft 39, and a parallel roller 35 is sleeved on the middle of the connecting shaft 39. In this embodiment, rotating the threaded rod 38 causes the sleeve 37 to move up and down, allowing the sliding plate 34 to slide up and down within the fixed frame 36. This adjusts the distance between the parallel roller 33 and the parallel roller 35 to accommodate plates of different widths. When the plate is conveyed, the parallel roller 33 and the parallel roller 35 clamp and position the plate through the positioning connection of the connecting shaft 32 and the connecting shaft 39, enabling the plate to be smoothly conveyed to the leveling assembly 5.

[0025] Specifically, in order to achieve the purpose of providing power to the transmission assembly 7, such as Figure 5 As shown, the power assembly 8 includes a second motor 81, a third pulley 82 is provided at the output end of the second motor 81, a reducer 85 is provided at the front end of the second motor 81, a fourth pulley 84 is provided at the left input end of the reducer 85, a second belt 83 is wound around the outer side of the fourth pulley 84 and the outer side of the third pulley 82, and a support frame 86 is provided at the bottom end of the second motor 81. Furthermore, a pulley 75 is fitted onto the output end of the reducer 85; In this embodiment, motor 2 81 starts, and its output end drives pulley 3 82 to rotate. Through belt 2 83, pulley 4 84 rotates, which in turn transmits power to reducer 85. After reducing the input power and increasing the torque, reducer 85 transmits it from the output end to pulley 2 75, and then pulley 2 75 transmits it to transmission assembly 7, which finally drives leveling assembly 5 to perform leveling work. Support frame 86 provides stable support for motor 2 81.

[0026] Specifically, in order to achieve the purpose of leveling the board, such as Figure 5 As shown, the leveling assembly 5 includes a connecting plate 51, a fixing plate 53 is provided at the bottom of the connecting plate 51, a plurality of equally spaced fixing cylinders 54 are provided at the bottom of the fixing plate 53, a support column 56 is provided in the middle of the inner cavity of each of the fixing cylinders 54, a spring 55 is provided on the outer side of each of the support columns 56, a square block 57 is provided at the bottom of each of the fixing plates 53, an upper leveling roller 52 is provided between two opposite square blocks 57, and a drive shaft 58 is provided in the inner cavity of each of the upper leveling rollers 52. Furthermore, each of the fixed cylinders 54 has a long shaft at its top, which is fixedly connected to the bottom of the connecting plate 51. In this embodiment, when the board enters the leveling assembly 5, the upper leveling roller 52 rotates under the drive of the transmission shaft 58, and cooperates with the lower leveling roller to squeeze and level the board; the spring 55 inside the fixed cylinder 54 is sleeved on the outside of the support column 56 to ensure stable leveling pressure; during this process, the square block 57 provides stable support for the upper leveling roller 52, and the connecting plate 51 is connected to the fixed cylinder 54 through the long shaft to ensure the structural stability of the leveling assembly 5.

[0027] Specifically, in order to achieve the goal of adjusting and leveling component 5 to adapt to different needs, such as Figure 4 and Figure 5 As shown, the adjustment assembly 4 includes a housing 41, a worm gear 44 is provided in the inner cavity of the housing 41, a worm 46 is provided in the inner cavity of the housing 41, the worm gear 44 and the worm 46 mesh with each other, a motor 45 is provided on the outer side of the left end of the housing 41, a rotating shaft 42 is provided between the two worms 46 on opposite sides, the middle part of the worm gear 44 is sleeved on the threaded rod 43, and a sleeve 47 is sleeved on the lower outer side of the threaded rod 43. In this embodiment, during implementation, motor 45 is started, which drives worm gear 44 and worm 46 to rotate. Worm gear 44 then drives threaded rod 43 to rotate. With the cooperation of sleeve 47, the rotation of threaded rod 43 is converted into up and down movement, thereby realizing the adjustment of leveling component 5.

[0028] Example 2: This example optimizes the transmission effect based on Example 1. Specifically, in order to achieve the above objectives, such as Figure 3 As shown, in this embodiment, the transmission component 7 includes an outer frame 71, a drive component 76 is provided in the inner cavity of the outer frame 71, a pulley 72 is provided on the rear left side of the outer surface of the outer frame 71, a transmission shaft 73 is sleeved on the pulley 72, a pulley 75 is provided on the front left side of the outer surface of the outer frame 71, and a belt 74 is wound around the outer side of the pulley 75 and the outer side of the pulley 72. In this embodiment, the power assembly 8 transmits power to the second pulley 75, causing the second pulley 75 to rotate. This, in turn, drives the first pulley 72 to rotate via the first belt 74, which in turn causes the second transmission shaft 73 to rotate. The output end of the reducer 85 and the second transmission shaft 73 together drive the gears in the drive assembly 76, which are staggered and mesh with each other, to move in coordination. This transmits power to several lower leveling rollers, causing them to rotate and move the sheet material forward.

[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A device for leveling and shaping a wave-damping plate after rolling, comprising a feeding assembly (1), characterized in that: Limiting components (2) are provided at both ends of the inner cavity of the feeding component (1) to restrict the plate with leveling to the middle position at the top of the feeding component (1). Parallel components (3) are provided on both the left and right sides of the rear end of the feeding component (1). Leveling components (5) are provided at the rear ends of the two parallel components (3). Support rollers (6) are provided on the upper front and rear sides between the two leveling components (5) to prevent the working roller from bending due to huge pressure. Adjusting components (4) are provided on both the front and rear sides of the top of the two leveling components (5). A transmission component (7) is provided on the lower outer side of the left leveling component (5). A power component (8) is provided on the left end of the transmission component (7). A support frame (9) is provided at the bottom end of the feeding component (1).

2. The wave-damping and shaping device after rolling according to claim 1, characterized in that: The feeding assembly (1) includes two feeding frames (11), and the upper part of the inner cavity of the two feeding frames (11) has a number of connecting shafts (12) arranged linearly, and the outer sides of the connecting shafts (12) are all sleeved on the transmission rollers (13).

3. The wave-damping and shaping device after rolling according to claim 1, characterized in that: The limiting component (2) includes a strip plate (23), the top of which has a number of vertical shafts (21) arranged in a linear array. The upper part of each of the vertical shafts (21) is sleeved on a roller (22). The middle part of the strip plate (23) is sleeved on a threaded rod (25). The middle part of the threaded rod (25) is sleeved with a fixing ring (24). The end of the threaded rod (25) away from the strip plate (23) is fixedly connected to a turntable (26).

4. The wave-damping and shaping device after rolling according to claim 1, characterized in that: The transmission assembly (7) includes an outer frame (71), a drive assembly (76) is provided in the inner cavity of the outer frame (71), a pulley (72) is provided on the rear left side of the outer surface of the outer frame (71), a transmission shaft (73) is sleeved on the pulley (72), a pulley (75) is provided on the front left side of the outer surface of the outer frame (71), and a belt (74) is wound around the outer side of the pulley (75) and the outer side of the pulley (72).

5. The wave-damping and shaping device after rolling according to claim 1, characterized in that: The adjustment assembly (4) includes a housing (41), a worm gear (44) is provided in the inner cavity of the housing (41), a worm (46) is provided in the inner cavity of the housing (41), the worm gear (44) and the worm (46) mesh with each other, a motor (45) is provided on the outer side of the housing (41) at the left end, a rotating shaft (42) is provided between the two worms (46) on opposite sides, the middle part of the worm gear (44) is sleeved on the threaded rod (43), and a sleeve (47) is sleeved on the lower outer side of the threaded rod (43).

6. The wave-damping and shaping device after rolling according to claim 1, characterized in that: The leveling assembly (5) includes a connecting plate (51), a fixing plate (53) is provided at the bottom of the connecting plate (51), a plurality of equally spaced fixing cylinders (54) are provided at the bottom of the fixing plate (53), a support column (56) is provided in the middle of the inner cavity of each of the fixing cylinders (54), a spring (55) is provided on the outer side of each of the support columns (56), a square block (57) is provided at the bottom of each of the fixing plates (53), an upper leveling roller (52) is provided between two opposite square blocks (57), and a drive shaft (58) is provided in the inner cavity of each of the upper leveling rollers (52).

7. The wave-damping and shaping device after rolling according to claim 6, characterized in that: Each of the fixed cylinders (54) has a long shaft at its top end, and the long shaft is fixedly connected to the bottom end of the connecting plate (51).

8. The wave-damping and shaping device after rolling according to claim 1, characterized in that: The power assembly (8) includes a second motor (81), a third pulley (82) is provided at the output end of the second motor (81), a reducer (85) is provided at the front end of the second motor (81), a fourth pulley (84) is provided at the left input end of the reducer (85), a second belt (83) is wound around the outer side of the fourth pulley (84) and the outer side of the third pulley (82), and a support frame (86) is provided at the bottom end of the second motor (81).

9. A wave-damping and shaping device after rolling according to claim 8, characterized in that: The output end of the reducer (85) is fitted with a pulley (75).

10. The wave-damping and shaping device after rolling a wave-damping plate according to claim 1, characterized in that: The parallel component (3) includes a strip plate two (31), the upper part of which is sleeved on the connecting shaft two (32), the middle outer side of the connecting shaft two (32) is sleeved with a parallel roller one (33), the top of the strip plate two (31) is provided with a sliding plate (34), the outer side of the sliding plate (34) is provided with a fixing frame (36), the top of the sliding plate (34) is provided with a sleeve one (37), the outer side of the sleeve one (37) is provided with a threaded rod two (38), the middle part of the sliding plate (34) is sleeved on the connecting shaft three (39), and the middle part of the connecting shaft three (39) is sleeved with a parallel roller two (35).

Citation Information

Patent Citations

  • Plate leveling machine

    CN209255522U