Nickel sheet bending tool

CN224895318UActive Publication Date: 2026-10-27AN QING XIE DE ER QI CHE LING BU JIAN YOU XIAN GONG SI
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Patent Information

Application Number
CN202522491602.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-25
Publication Date
2026-10-27
Estimated Expiration
2035-11-25

AI Technical Summary

Technical Problem

目前常规加工方法通常采用两片独立的镍片分别装夹于软铜排上下表面后再进行焊接,该工艺存在装夹定位困难、镍片对位精度差等问题,难以有效保证上下覆镍长度的一致性;同时,分片操作流程繁琐,重复定位误差大,导致整体加工效率低下,产品质量稳定性不足,为此提出一种镍片折弯工装

Benefits of technology

本申请通过两个限位滑台与调节螺栓的协同配合,能够适配不同尺寸的下压头,从而实现对多种型号成型镍片的折弯加工;同时,两个限位滑块的设置可在完成一次初始调整后,对同规格未折弯镍片进行快速、精准定位,确保镍片的横向中心线始终与下压头对齐,有效保证折弯后镍片两侧长度基本一致,显著提升了加工精度与一致性,并大幅提高了生产效率。

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Abstract

The utility model discloses a kind of nickel sheet bending tool, including fixed base and limit sliding table, bending groove is opened in fixed base, the number of limit sliding table is two, two limit sliding tables are set on fixed base, and gap is reserved between two limit sliding tables, the gap is coincided with bending groove, two limit sliding tables are all installed with the limit sliding block for limiting nickel sheet position;Pressing head for carrying out nickel sheet bending is provided above bending groove.This utility model is simple in structure, through the cooperation of two limit sliding tables and adjusting bolt, different sizes pressing head can be adapted, so as to realize the bending processing of multiple models forming nickel sheet;Meanwhile, the setting of two limit sliding blocks can be after completing once initial adjustment, for the quick, accurate positioning of the same specification unbending nickel sheet, ensure that the transverse center line of nickel sheet is always aligned with pressing head, effectively guarantee that the length of nickel sheet after bending is substantially identical, significantly improve processing precision and consistency.
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Description

Technical Field

[0001] This utility model relates to the field of nickel sheet bending technology, specifically a nickel sheet bending tool. Background Technology

[0002] In the manufacturing process of soft copper busbars, some models require nickel plating on both sides of the welding area, and the length of the upper and lower nickel plating layers must be consistent to ensure good conductivity, welding reliability, and consistent appearance. Currently, conventional processing methods typically involve clamping two independent nickel sheets onto the upper and lower surfaces of the soft copper busbar before welding. This process suffers from difficulties in clamping and positioning, poor nickel sheet alignment accuracy, and difficulty in effectively ensuring the consistency of the upper and lower nickel plating lengths. Furthermore, the sectional operation is cumbersome, with large repeated positioning errors, resulting in low overall processing efficiency and insufficient product quality stability. Therefore, a nickel sheet bending fixture is proposed. Utility Model Content

[0003] The purpose of this invention is to provide a nickel sheet bending fixture to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a nickel sheet bending fixture, comprising a fixed base and a limiting slide, wherein a bending groove is provided on the fixed base, and two limiting slides are provided on the fixed base with a gap between them, the gap coinciding with the bending groove, and a limiting slider for limiting the position of the nickel sheet is installed on each of the two limiting slides; a pressing head for pressing and bending the nickel sheet is provided above the bending groove.

[0005] As a further embodiment of this utility model: the bottom of the fixed base is provided with a hollow groove, the interior of which is provided with an elastic component, and the hollow groove is connected to the bending groove.

[0006] As a further embodiment of this utility model: the elastic component includes a base plate installed inside the hollow groove, a spring installed on the base plate, and a spring-loaded pin installed at the end of the spring away from the base plate.

[0007] As a further embodiment of this utility model: the limiting slide is provided with a plurality of limiting grooves, and limiting bolts are installed inside the limiting grooves. The limiting bolts pass through the limiting slide and are connected to the fixed base.

[0008] As a further embodiment of this utility model: the fixed base is equipped with an adjusting bolt that is rotatably connected to the limiting slide.

[0009] As a further embodiment of this utility model: the limiting slider is provided with an adjustment groove, and a fastening bolt connected to the limiting slide is installed in the adjustment groove.

[0010] As a further embodiment of this utility model, the limiting slider has an L-shaped structure.

[0011] As a further embodiment of this utility model: a protective sleeve is installed on the top of the pressing head, and a mold handle is installed inside the protective sleeve.

[0012] Compared with the prior art, the beneficial effects of this utility model are: This application utilizes the coordinated operation of two limiting slides and adjusting bolts to accommodate different sizes of pressure heads, thereby enabling the bending of various types of shaped nickel sheets. Simultaneously, the two limiting slides allow for rapid and precise positioning of unbent nickel sheets of the same specification after an initial adjustment, ensuring that the transverse centerline of the nickel sheet is always aligned with the pressure head. This effectively guarantees that the lengths of both sides of the bent nickel sheet are essentially consistent, significantly improving processing accuracy and consistency, and greatly increasing production efficiency. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of the bending fixture of this utility model; Figure 2 This is a schematic diagram of the interior of the hollow groove of this utility model; Figure 3 This is a cross-sectional schematic diagram of the bending fixture of this utility model; Figure 4 This is a schematic diagram of the fixed base of this utility model; In the diagram: 1. Fixed base; 101. Bending groove; 102. Hollow groove; 2. Limiting slide; 201. Limiting groove; 3. Limiting bolt; 4. Limiting slider; 401. Adjusting groove; 5. Fastening bolt; 6. Adjusting bolt; 7. Elastic component; 71. Base plate; 72. Spring; 73. Spring ejector pin; 8. Lower pressure head; 9. Protective sleeve; 10. Mold handle. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figure 1-4In this embodiment of the utility model, a nickel sheet bending fixture includes a fixed base 1 and a limiting slide 2. The fixed base 1 has a bending groove 101. There are two limiting slides 2, which are set on the fixed base 1 and a gap is reserved between the two limiting slides 2. The gap coincides with the bending groove 101. Each of the two limiting slides 2 is equipped with a limiting slider 4 for limiting the position of the nickel sheet. A pressing head 8 for pressing and bending the nickel sheet is set above the bending groove 101.

[0016] Specifically, the upper surface of the fixed base 1 has a square groove that runs through the front and rear ends, and the bending groove 101 is located in the middle of the square groove. The two limiting slides 2 are located inside the square groove and can move within the square groove. The distance between the two limiting slides 2 is adapted to the end of the pressing head 8, so that the nickel sheet laid flat on the limiting slide 2 can be bent. The limiting slider 4 can restrict the nickel sheet in three directions to ensure that it will not deviate during the bending process and ensure that the length of the nickel sheet on both sides is basically the same after bending.

[0017] Please see Figure 2 and Figure 4 In one embodiment, preferably, the bottom of the fixed base 1 is provided with a hollow groove 102, the hollow groove 102 is provided with an elastic component 7 inside, and the hollow groove 102 is connected to the bending groove 101. Furthermore, the hollow groove 102 is configured to provide a hidden placement space for the elastic component 7, and also to reserve space for the downward pressing of the nickel sheet, so as to ensure that the nickel sheet can be pressed down smoothly.

[0018] Please see Figure 2 In one embodiment, preferably, the elastic component 7 includes a base plate 71 installed inside the hollow groove 102. A spring 72 is installed on the base plate 71, and a spring-loaded pin 73 is installed at the end of the spring 72 away from the base plate 71. Further, in the initial state, the top of the spring-loaded pin 73 is in close contact with the upper wall of the hollow groove 102. When the pressing head 8 presses down, it causes the nickel sheet to bend. As the pressing head 8 continues to press down, the spring-loaded pin 73 also moves down. After the nickel sheet is bent, the pressing head 8 moves back up. At this time, the bent nickel sheet resets the position of the spring-loaded pin 73 under the elastic force of the spring 72, causing the bent nickel sheet to move up synchronously, which is convenient for the staff to pick up later.

[0019] Please see Figure 1In one embodiment, preferably, the limiting slide 2 is provided with a plurality of limiting grooves 201, and limiting bolts 3 are installed inside the limiting grooves 201. The limiting bolts 3 pass through the limiting slide 2 and are connected to the fixed base 1. Furthermore, the side wall where the two limiting slides 2 are connected is set to an arc shape, which can reduce the wear on the nickel sheet during the bending process compared with the right angle side. In addition, the limiting grooves 201 are two layers of grooves with different inner diameters. The vertical movement of the limiting slide 2 can be restricted by the cooperation of the limiting bolts 3 and the limiting grooves 201.

[0020] Please see Figure 1 In one embodiment, preferably, the fixed base 1 is equipped with an adjusting bolt 6 that is rotatably connected to the limiting slide 2. Furthermore, by rotating the adjusting bolt 6, the limiting slide 2 can be moved horizontally to adjust the distance between the two limiting slides 2, and the moving direction of the limiting slide 2 is consistent with the length direction of the limiting groove 201.

[0021] Please see Figure 1 In one embodiment, preferably, the limiting slider 4 is provided with an adjustment groove 401, and a fastening bolt 5 connected to the limiting slide 2 is installed in the adjustment groove 401. Furthermore, the position of the limiting slider 4 on the limiting slide 2 can be adjusted, thereby limiting and fixing nickel sheets of different sizes.

[0022] Please see Figure 1 In one embodiment, preferably, the limiting slider 4 is an L-shaped structure. Furthermore, the L-shaped structure can limit the nickel sheet in two directions, so only two limiting sliders 4 are needed to effectively fix the flat nickel sheet.

[0023] Please see Figure 1 In one embodiment, preferably, a protective sleeve 9 is installed on the top of the lower pressure head 8, and a mold handle 10 is installed inside the protective sleeve 9. Furthermore, the mold handle 10 can be replaced according to different pressure devices.

[0024] Working principle and usage process of this utility model: First, place the cut nickel sheets of equal length and thickness (0.1mm) on the limiting slide 2, and rotate the adjusting bolt 6 to adjust the spacing of the limiting slide 2 so that it matches the end of the pressing head 8. Then, adjust the position of the upper limit slider 4 of the limiting slide 2 so that the three sides of the nickel sheet are restricted by the limiting slider 4. Then, rotate the fastening bolt 5 to fix its position, and at the same time, align the transverse center line of the nickel sheet with the bending groove 101 on the fixed base 1. Then, the pressing head 8 presses down, causing the nickel sheet to move downward. Under the restriction of the two limiting slides 2, the nickel sheet is bent and formed. At the same time, the spring pin 73 also moves downward. At this time, the spring 72 is compressed. When the pressing head 8 returns to its original position, the spring pin 73 returns to its original position under the action of the spring 72. At this time, the nickel sheet is ejected, making it easy for the staff to remove it. It is then used to completely adhere to the top and bottom surfaces after being combined with the copper foil, ensuring that the nickel sheet on the bottom side does not fall off or leak during the welding process, and ensuring that the length of the nickel sheets on both sides is basically the same.

[0025] Although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

[0026] Therefore, the above description is only a preferred embodiment of this application and is not intended to limit the scope of this application; that is, all equivalent modifications made in accordance with the scope of the claims of this application shall be within the protection scope of the claims of this application.

Claims

1. A nickel sheet bending fixture, characterized in that, The device includes a fixed base and a limiting slide. The fixed base has a bending groove. There are two limiting slides, which are set on the fixed base and have a gap between them. The gap coincides with the bending groove. Each of the two limiting slides is equipped with a limiting slider for limiting the position of the nickel sheet. A pressing head for pressing and bending the nickel sheet is set above the bending groove.

2. The nickel sheet bending fixture according to claim 1, characterized in that, The bottom of the fixed base has a hollow groove, and the hollow groove is equipped with an elastic component. The hollow groove is connected to the bending groove.

3. The nickel sheet bending fixture according to claim 2, characterized in that, The elastic component includes a base plate installed inside the hollow groove, a spring installed on the base plate, and a spring-loaded pin installed at the end of the spring away from the base plate.

4. The nickel sheet bending fixture according to claim 1, characterized in that, The limiting slide is provided with several limiting grooves, and limiting bolts are installed inside the limiting grooves. The limiting bolts pass through the limiting slide and are connected to the fixed base.

5. The nickel sheet bending fixture according to claim 1, characterized in that, The fixed base is equipped with adjusting bolts that are rotatably connected to the limiting slide.

6. The nickel sheet bending fixture according to claim 1, characterized in that, The limiting slider is provided with an adjustment groove, and a fastening bolt connected to the limiting slider is installed in the adjustment groove.

7. The nickel sheet bending fixture according to claim 1, characterized in that, The limiting slider has an L-shaped structure.

8. The nickel sheet bending fixture according to claim 1, characterized in that, A protective sleeve is installed on the top of the pressing head, and a mold handle is installed inside the protective sleeve.