A sheet metal bending machine
Patent Information
- Application Number
- CN202522561051.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-02
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-02
AI Technical Summary
[0003]传统板料折弯机的压辊或调节辊高度调整主要依靠手动丝杠升降或液压缸驱动,这些调节方式虽然能够实现连续的高度变化,但在调整到目标位置后缺乏可靠的快速锁定手段,手动丝杠调节方式需要操作人员持续转动手轮直至达到预定高度,调节过程耗时且劳动强度大,特别是在需要大幅度调整或频繁变更加工参数的生产环境中,调节效率低下严重影响生产节拍,液压驱动方式虽然调节速度较快但系统复杂、成本高昂且维护困难,液压系统的泄漏和压力波动还会影响定位精度和重复定位准确性,导致折弯质量不稳定,这些传统调节方式在位置固定后主要依靠摩擦力或液压锁紧阀保持位置,在折弯加工产生的冲击载荷和振动作用下容易发生位置漂移,无法保证加工精度的长期稳定性
1、本装置通过将折弯辊与调节辊的配合,使得板料在加工过程中能够更加精确地进行折弯,支撑架内设置的滑块和调节板能够根据需要调节高度,且调节孔与插孔之间的连接方式,确保了装置调节的稳定性与精确度,通过插杆与卡接杆的配合设计,实现了对调节辊的固定,有效避免了在工作中出现位置偏差的情况,保证了操作的平稳性。
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Figure CN224895339U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal sheet processing technology, and more specifically, it relates to a sheet bending machine. Background Technology
[0002] In the field of metal sheet processing and manufacturing, bending is the core process for forming sheet metal. It is widely used in many industrial fields such as automobile manufacturing, home appliance production, building decoration, and aerospace. Sheets of different specifications, thicknesses and materials have different requirements for bending angle, bending radius and processing pressure. Different processes of the same batch of products may also require multiple adjustments to bending parameters. Therefore, bending equipment needs to have flexible height adjustment capabilities to adapt to diverse processing needs.
[0003] Traditional sheet metal bending machines primarily rely on manual screw lifting or hydraulic cylinder drive to adjust the height of the pressure rollers or adjusting rollers. While these methods can achieve continuous height changes, they lack reliable and quick locking mechanisms once the target position is reached. Manual screw adjustment requires operators to continuously rotate the handwheel until the predetermined height is achieved, making the process time-consuming and labor-intensive. This is particularly problematic in production environments requiring significant adjustments or frequent changes in processing parameters, where the low adjustment efficiency severely impacts production cycle time. Hydraulic drive offers faster adjustment speeds but is complex, costly, and difficult to maintain. Leaks and pressure fluctuations in the hydraulic system can also affect positioning accuracy and repeatability, leading to unstable bending quality. Once the position is fixed, these traditional adjustment methods rely mainly on friction or hydraulic locking valves to maintain the position. Under the impact loads and vibrations generated during bending, position drift can easily occur, making it impossible to guarantee long-term stability of processing accuracy. Utility Model Content
[0004] (a) Technical problems to be solved In view of the problems existing in the prior art, this utility model provides a sheet metal bending machine to solve the technical problems mentioned in the background art.
[0005] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: a sheet metal bending machine, comprising a support frame, bending rollers rotatably mounted on the inner side of the support frame, multiple sets of bending rollers, sliders slidably mounted on the support frame, multiple sets of sliders with rotating rods rotatably mounted on their inner sides, adjusting rollers fixedly mounted on the outer sides of the rotating rods, adjusting plates fixedly mounted on the top surfaces of the multiple sets of sliders, a sleeve fixedly mounted on the top of the support frame, the adjusting plates sliding within the sleeve, adjusting holes opening on the outer side of the adjusting plates, multiple sets of adjusting holes, insertion holes opening on the outer wall of the sleeve, insertion rods inserted into the insertion holes and adjusting holes, a locking rod fixedly mounted on the top of the insertion rod, a fixing sleeve inserted into the top of the locking rod, a positioning rod fixedly mounted inside the fixing sleeve, a movable groove opening on the outer wall of the positioning rod, multiple sets of movable grooves slidably connected to locking blocks, push springs connected between the inner sides of the multiple sets of locking blocks and the movable grooves, multiple sets of push springs, a positioning groove opening inside the locking rod, a locking slot opening on the outer side of the positioning groove, multiple sets of locking slots engaging with the multiple sets of locking blocks respectively.
[0006] The present invention is further configured such that a push plate is slidably provided on the outer wall of the fixed sleeve, and multiple sets of push plates are provided; an unlocking sleeve is slidably provided on the outer side of the fixed sleeve; and a tension spring is provided between the unlocking sleeve and the fixed sleeve, which enables convenient unlocking and adjustment of the snap-fit components, increasing the flexibility and convenience of operation.
[0007] The present invention is further configured such that limit grooves are provided on the outer sides of the multiple sets of push plates, and limit sleeves are slidably provided on the outer wall of the fixed sleeve, which further improves the stability and reliability of the device and prevents displacement due to external forces during use.
[0008] The present invention is further configured such that a rotating sleeve is rotatably provided on the outer wall of the fixed sleeve, a contraction spring is connected to the bottom surface of the limiting sleeve, a thrust bearing is connected between the bottom end of the contraction spring and the rotating sleeve, a sliding rod is fixedly provided on the top surface of the rotating sleeve, multiple sets of sliding rods are provided, and a limiting block is fixedly provided at the top end and the outer wall of each sliding rod. A limiting hole is opened on the outer side of the limiting sleeve, multiple sets of limiting holes are provided, and an unlocking hole is opened at one end. Multiple sets of sliding rods slide in multiple sets of limiting holes respectively, which optimizes the rotation and limiting functions of the device and ensures the smoothness and stability of the adjustment and unlocking process.
[0009] The present invention is further configured such that both the positioning rod and the positioning groove are polygonal, which enhances the accuracy and robustness of the positioning system and prevents operational errors caused by inaccurate positioning.
[0010] The present invention is further configured such that the bottom ends of the multiple sets of locking blocks and the inner side of the push plate are all arc-shaped, which improves the connection method of the locking components, makes the contact between the push plate and the locking blocks more stable, and reduces friction and wear during locking.
[0011] The present invention is further configured such that a guide groove is provided on the outer wall of the fixed sleeve, and guide blocks are fixedly provided on the inner sides of both the unlocking sleeve and the limiting sleeve. Multiple sets of guide grooves and guide blocks are provided and slidably connected, which improves the guiding accuracy between components and ensures the efficiency and precision of unlocking and adjustment operations.
[0012] The present invention is further configured such that a motor is fixedly mounted on the outside of the slider, and the output end of the motor is fixedly connected to a rotating rod, which enhances the power system of the entire device, enabling the equipment to drive the adjusting roller and bending roller more efficiently and achieve more precise bending of the sheet metal.
[0013] (III) Beneficial Effects Compared with the prior art, the present invention provides a sheet metal bending machine, which has the following beneficial effects: 1. This device enables more precise bending of sheet metal during processing by cooperating with bending rollers and adjusting rollers. The slider and adjusting plate inside the support frame can adjust the height as needed, and the connection between the adjusting hole and the insertion hole ensures the stability and accuracy of the device's adjustment. The design of the insertion rod and the locking rod is used to fix the adjusting roller, effectively avoiding positional deviations during operation and ensuring smooth operation.
[0014] 2. In addition, this device has significant advantages in unlocking and resetting operations. With the push plate and tension spring, the operator can quickly release the jamming and, by rotating the sleeve, make the limiting sleeve disengage from the limiting groove, further releasing the restriction on the push plate, thus realizing a simple unlocking and adjustment process. This design greatly improves the flexibility of equipment operation and reduces the complexity and labor intensity of manual operation.
[0015] 3. Finally, the overall structure of the device is reasonably designed. All components are precisely matched and reasonably arranged to ensure the smooth operation of the mechanical transmission system. The combination of the contraction spring and the thrust bearing effectively disperses the force and enhances the smoothness of rotation, thereby ensuring the stability and durability of the equipment under long-term use. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of a sheet metal bending machine according to the present invention; Figure 2 This is a cross-sectional view of the sleeve in this utility model; Figure 3 This is a schematic diagram of the structure of the fixing sleeve in this utility model; Figure 4 This is a cross-sectional view of the positioning rod and the fixing sleeve in this utility model. Figure 5 This is a cross-sectional view of the fixing sleeve in this utility model.
[0017] In the diagram: 1. Support frame; 2. Bending roller; 3. Slider; 4. Rotating rod; 5. Adjusting roller; 6. Adjusting plate; 7. Sleeve; 8. Adjusting hole; 9. Insertion hole; 10. Insert rod; 11. Snap-fit rod; 12. Fixed sleeve; 13. Positioning rod; 14. Movable groove; 15. Locking block; 16. Push spring; 17. Positioning groove; 18. Locking groove; 19. Push plate; 20. Unlocking sleeve; 21. Tension spring; 22. Limiting groove; 23. Limiting sleeve; 24. Rotating sleeve; 25. Contraction spring; 26. Thrust bearing; 27. Sliding rod; 28. Limiting block; 29. Limiting hole; 30. Unlocking hole; 31. Guide groove; 32. Guide block; 33. Motor. Detailed Implementation
[0018] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0019] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.
[0020] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.
[0021] Please see Figures 1-5 A sheet metal bending machine includes a support frame 1, with bending rollers 2 rotatably mounted inside the support frame 1. Multiple sets of bending rollers 2 are arranged. Sliding sliders 3 slide on the support frame 1. Multiple sets of sliding sliders 3 have rotating rods 4 rotatably mounted inside them. Adjusting rollers 5 are fixedly mounted on the outer side of the rotating rods 4. Adjusting plates 6 are fixedly mounted on the top surfaces of the multiple sets of sliding sliders 3. A sleeve 7 is fixedly mounted at the top of the support frame 1. The adjusting plates 6 slide within the sleeve 7. Adjusting holes 8 are formed on the outer side of the adjusting plates 6. Multiple sets of adjusting holes 8 are provided. Insertion holes 9 are formed on the outer wall of the sleeve 7, and insertion holes 9 are inserted into the adjusting holes 8. The insertion rod 10 has a locking rod 11 fixedly attached to its top end. A fixing sleeve 12 is inserted into the top end of the locking rod 11. A positioning rod 13 is fixedly attached inside the fixing sleeve 12. A movable groove 14 is opened on the outer wall of the positioning rod 13. Multiple sets of locking blocks 15 are provided in the movable groove 14 and are slidably connected to it. Push springs 16 are connected between the inner side of the multiple sets of locking blocks 15 and the movable groove 14. Multiple sets of push springs 16 are provided. A positioning groove 17 is opened inside the locking rod 11. A locking slot 18 is opened on the outer side of the positioning groove 17. Multiple sets of locking slots 18 are provided and are respectively engaged with multiple sets of locking blocks 15.
[0022] In this embodiment, during use, the slider 3 is slid along the support frame 1 to a suitable height and the adjustment hole 8 is aligned with the insertion hole 9. The insertion rod 10 is inserted into the insertion hole 9 and the adjustment hole 8 and then inserted into the fixing sleeve 12. The positioning rod 13 is inserted into the positioning groove 17, so that multiple sets of push springs 16 push the locking block 15 to engage in the locking groove 18 to engage the insertion rod 10. The fixing sleeve 12 abuts against the outer wall of the sleeve 7 to fix the insertion rod 10. At this time, multiple sets of sliding rods 27 are in the limiting hole 29, and multiple sets of limiting blocks 28 abut against both sides of the limiting sleeve 23, thereby limiting the limiting sleeve 23 and completing the fixing of the adjusting roller 5. The motor 33 is started to drive the rotating rod 4 to rotate, and the rotating rod 4 drives the adjusting roller 5 to rotate. The adjusting roller 5 and multiple sets of bending rollers 2 bend the sheet material.
[0023] Please see Figures 3-5 As a further implementation of the overall equipment: a push plate 19 is slidably provided on the outer wall of the fixed sleeve 12, and multiple sets of push plates 19 are provided; an unlocking sleeve 20 is slidably provided on the outer side of the fixed sleeve 12; and a tension spring 21 is provided between the unlocking sleeve 20 and the fixed sleeve 12.
[0024] Each of the multiple push plates 19 has a limiting groove 22 on its outer side, and the outer wall of the fixed sleeve 12 is provided with a limiting sleeve 23 for sliding. The outer wall of the fixed sleeve 12 is rotatably provided with a rotating sleeve 24. The bottom surface of the limiting sleeve 23 is connected to a contraction spring 25. A thrust bearing 26 is connected between the bottom end of the contraction spring 25 and the rotating sleeve 24. The top surface of the rotating sleeve 24 is fixedly provided with a slide rod 27. Multiple sets of slide rods 27 are provided, and the top end and the outer wall are both fixed with a limiting block 28. The outer side of the limiting sleeve 23 is provided with a limiting hole 29. Multiple sets of limiting holes 29 are provided, and one end is provided with an unlocking hole 30. Multiple sets of slide rods 27 slide in multiple sets of limiting holes 29 respectively.
[0025] Both the positioning rod 13 and the positioning groove 17 are polygonal.
[0026] The bottom of the multiple sets of card blocks 15 and the inner side of the push plate 19 are all designed to be arc-shaped. The outer wall of the fixed sleeve 12 is provided with a guide groove 31, and the inner sides of the unlocking sleeve 20 and the limiting sleeve 23 are both fixed with guide blocks 32. The guide groove 31 and the guide blocks 32 are provided in multiple sets and are slidably connected.
[0027] A motor 33 is fixedly mounted on the outside of the slider 3, and the output end of the motor 33 is fixedly connected to the rotating rod 4.
[0028] More specifically, when it is necessary to unlock the insertion rod 10, rotating the rotating sleeve 24 causes multiple sets of sliding rods 27 to slide into the unlocking hole 30, releasing the multiple sets of limiting blocks 28 from abutting both sides of the limiting sleeve 23, thus releasing the restriction on the limiting sleeve 23. The contraction spring 25 pulls the limiting sleeve 23 away from the limiting groove 22, releasing the restriction on the multiple sets of push plates 19. Pushing the unlocking sleeve 20 causes the multiple sets of push plates 19 to push the locking block 15 away from the locking groove 18, releasing the locking with the locking rod 11. Then the insertion rod 10 can be pulled out of the adjustment hole 8 and the insertion hole 9, completing the unlocking of the insertion rod 10.
[0029] In summary, when using or operating the overall equipment: During use, slide the slider 3 along the support frame 1 to a suitable height and align the adjustment hole 8 with the insertion hole 9. Insert the insertion rod 10 into the insertion hole 9 and the adjustment hole 8, and insert it into the fixing sleeve 12. Insert the positioning rod 13 into the positioning groove 17, causing multiple sets of push springs 16 to push the locking block 15 into the locking groove 18 to lock the insertion rod 10. The fixing sleeve 12 abuts against the outer wall of the sleeve 7 to fix the insertion rod 10. At this time, multiple sets of sliding rods 27 are in the limiting hole 29, and multiple sets of limiting blocks 28 abut against both sides of the limiting sleeve 23, thereby limiting the limiting sleeve 23 and fixing the adjusting roller 5. Start the motor 33 to drive the rotating rod 4 to rotate, and the rotating rod 4 drives the adjusting roller 5 to rotate. The adjusting roller 5 and multiple sets of bending rollers 2 bend the sheet metal.
[0030] When it is necessary to unlock the insertion rod 10, rotate the rotating sleeve 24 to make multiple sets of sliding rods 27 slide into the unlocking hole 30, release the multiple sets of limiting blocks 28 from the sides of the limiting sleeve 23, release the restriction on the limiting sleeve 23, and pull the limiting sleeve 23 out of the limiting groove 22 by the contraction spring 25, release the restriction on the multiple sets of push plates 19, push the unlocking sleeve 20 to make the multiple sets of push plates 19 push the locking block 15 out of the locking groove 18, release the locking with the locking rod 11, and then the insertion rod 10 can be pulled out of the adjustment hole 8 and the insertion hole 9 to complete the unlocking of the insertion rod 10.
[0031] Of all the solutions mentioned above, those involving connections between two components can be selected based on the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other well-known connection methods. These will not be elaborated on here. For all the fixed connections mentioned above, welding is the preferred option. In all the solutions mentioned above, the operation of electrical components, unless otherwise specified, is controlled by a controller. Since the devices matched with the controllers are common devices, their control principles and wiring connections are existing, well-known, and mature technologies, and their specific circuit structures will not be described in detail here. The specific models and specifications of the electrical components involved in this solution need to be selected and determined according to the actual specifications of the device. The specific selection and calculation methods adopt existing technologies in this field, and therefore will not be described in detail. Of all the solutions mentioned above, those involving motors can be combined with reducers if necessary. The connection structure and working principle between the motor and the reducer are existing known technologies and will not be described in detail in this utility model. Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A sheet metal bending machine, comprising a support frame (1), characterized in that: The support frame (1) is provided with a bending roller (2) that rotates inside. Multiple sets of bending rollers (2) are provided. A slider (3) is provided on the support frame (1). Multiple sets of sliders (3) are provided, and a rotating rod (4) is provided on the inner side of the slider (3). An adjusting roller (5) is fixed on the outer side of the rotating rod (4). An adjusting plate (6) is fixed on the top surface of each set of sliders (3). A sleeve (7) is fixed on the top of the support frame (1). The adjusting plate (6) slides inside the sleeve (7). An adjusting hole (8) is provided on the outer side of the adjusting plate (6). Multiple sets of adjusting holes (8) are provided. An insertion hole (9) is provided on the outer wall of the sleeve (7). An insertion hole (9) is inserted into the adjusting hole (8). A rod (10) is fixedly provided with a snap-fit rod (11) at the top end of the plug rod (10). A fixed sleeve (12) is inserted into the top end of the snap-fit rod (11). A positioning rod (13) is fixedly provided inside the fixed sleeve (12). A movable groove (14) is provided on the outer wall of the positioning rod (13). The movable groove (14) is provided with multiple sets of slidably connected snap-fit blocks (15). A push spring (16) is provided between the inner side of the multiple sets of snap-fit blocks (15) and the movable groove (14). The push spring (16) is provided with multiple sets. A positioning groove (17) is provided inside the snap-fit rod (11). A snap groove (18) is provided on the outer side of the positioning groove (17). The snap groove (18) is provided with multiple sets and engages with multiple sets of snap-fit blocks (15) respectively.
2. The sheet metal bending machine according to claim 1, characterized in that: The outer wall of the fixed sleeve (12) is provided with a push plate (19), and multiple sets of push plates (19) are provided. The outer side of the fixed sleeve (12) is provided with an unlocking sleeve (20), and a tension spring (21) is provided between the unlocking sleeve (20) and the fixed sleeve (12).
3. A sheet metal bending machine according to claim 2, characterized in that: multiple sets Limiting grooves (22) are provided on the outer side of each push plate (19), and a limiting sleeve (23) is slidably provided on the outer wall of the fixing sleeve (12).
4. A sheet metal bending machine according to claim 3, characterized in that: The outer wall of the fixed sleeve (12) is provided with a rotating sleeve (24), the bottom surface of the limiting sleeve (23) is connected with a contraction spring (25), the bottom end of the contraction spring (25) is connected with a thrust bearing (26), the top surface of the rotating sleeve (24) is fixed with a slide rod (27), the slide rod (27) is provided with multiple sets, and the top end and the outer wall are both fixed with a limiting block (28). The outer side of the limiting sleeve (23) is provided with a limiting hole (29), the limiting hole (29) is provided with multiple sets, and one end is provided with an unlocking hole (30). The multiple sets of slide rods (27) slide in the multiple sets of limiting holes (29).
5. A sheet metal bending machine according to claim 4, characterized in that: Both the positioning rod (13) and the positioning groove (17) are polygonal.
6. A sheet metal bending machine according to claim 5, characterized in that: The bottom of the multiple sets of card blocks (15) and the inner side of the push plate (19) are all set to be arc-shaped.
7. A sheet metal bending machine according to claim 6, characterized in that: The outer wall of the fixed sleeve (12) is provided with a guide groove (31), and the inner sides of the unlocking sleeve (20) and the limiting sleeve (23) are both provided with guide blocks (32). The guide groove (31) and the guide blocks (32) are provided with multiple sets and are slidably connected.
8. A sheet metal bending machine according to claim 7, characterized in that: A motor (33) is fixedly mounted on the outside of the slider (3), and the output end of the motor (33) is fixedly connected to the rotating rod (4).