A processing die for processing a ground flat iron into a sickle bend
Patent Information
- Application Number
- CN202522527635.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-28
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-28
AI Technical Summary
传统的火焰加工扁钢镰刀弯不易控制、能源消耗大、质量差、且人工操作的安全问题时有发生。使用本申请提供的将接地扁铁加工成镰刀弯的加工模具,能够有效避免火焰加工镰刀弯时遇到的上述问题,并且本申请提供的将接地扁铁加工成镰刀弯的加工模具的原理简单,在施工现场能够快速投入使用,值得推广。
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Figure CN224895344U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of chemical building construction technology, specifically to a processing mold for processing grounding flat iron into a sickle shape. Background Technology
[0002] Currently, the sickle bends of grounding flat steel are mostly achieved through hot bending, primarily using a flame gun on-site. This method is suitable for producing a small number of sickle bends, but it damages the galvanized layer of the flat steel and disrupts the intergranular forces between molecules. Therefore, there is an urgent need for an on-site method to solve the problem of creating sickle bends on galvanized flat steel. Utility Model Content
[0003] In order to solve the above-mentioned technical problems, or at least partially solve the above-mentioned technical problems, this disclosure provides a processing mold for processing grounding flat iron into a sickle shape.
[0004] To achieve the aforementioned objective, this utility model provides a processing mold for processing a grounding flat iron into a sickle shape, including a disc clamp, a positioning element provided on one side of the disc clamp, both the disc clamp and the positioning element being fixed on a platform, one end of the grounding flat iron being able to be engaged between the disc clamp and the positioning element, and a drive wrench being rotatably provided on the disc clamp, which can bend the grounding flat iron toward the disc clamp when rotated.
[0005] Optionally, an annular groove is provided on the circumferential surface of the disc holder, and the grounding flat iron can be inserted into the annular groove.
[0006] Optionally, the positioning element is an angle steel, the horizontal part of the positioning element is fixedly connected to the platform, the vertical part of the positioning element is located to the side of the disc clamp, and the vertical part of the positioning element and the disc clamp are spaced apart.
[0007] Optionally, the disc clamp includes an upper disc, a lower disc, and a circular tube, with the circular tube passing between the upper and lower discs, forming the annular groove between the upper and lower discs, and the drive wrench rotatably engaging with the circular tube.
[0008] Optionally, the drive wrench is "F" shaped, with one vertical rod at the end of the drive wrench capable of being inserted into the circular tube and rotated, and the other vertical rod of the drive wrench capable of bending the grounding flat iron toward the disc clamp.
[0009] Optionally, an annular plate is fitted around the outside of the circular tube, and the annular plate is located between the upper and lower discs.
[0010] The technical solution provided in this disclosure has the following advantages compared with the prior art: Traditional flame processing of flat steel into sickle bends is difficult to control, consumes a lot of energy, produces poor quality, and often results in safety issues due to manual operation. Using the processing mold provided in this application for processing grounding flat iron into sickle bends can effectively avoid the aforementioned problems encountered in flame processing. Furthermore, the processing mold provided in this application for processing grounding flat iron into sickle bends has a simple principle and can be quickly put into use on construction sites, making it worthy of promotion.
[0011] The processing mold provided in this application for processing grounding flat iron into a sickle bend is applicable to general standard flat steel and has the advantages of convenient manufacturing, easy operation, saving machine hours and low cost. It is especially suitable for processing standard flat steel into a sickle bend. Attached Figure Description
[0012] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0013] Figure 1 This is a top view of a processing mold for processing a grounding flat iron into a sickle shape according to an embodiment of the present utility model; Figure 2 This is a left view of a processing mold for processing a grounding flat iron into a sickle shape according to an embodiment of the present utility model; Figure 3 This is a front view of a processing mold for processing a grounding flat iron into a sickle shape according to an embodiment of the present utility model.
[0014] Among them, 1. positioning component; 2. drive wrench; 3. lower disc; 4. annular steel plate; 5. upper disc; 6. round tube. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described in conjunction with the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other implementation methods obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0016] It should be noted that the structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which this utility model can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportional relationships, or adjustments to the size, without affecting the effects and purposes that this utility model can produce, should fall within the scope of the technical content disclosed in this utility model. It should be noted that in this specification, relational terms such as "first" and "second" are only used to distinguish one entity from several other entities, and do not necessarily require or imply any actual relationship or order between these entities.
[0017] like Figures 1 to 3 As shown, this embodiment provides a processing mold for processing a grounding flat iron into a sickle shape, including a disc clamp, a positioning element 1 is provided on one side of the disc clamp, the disc clamp and the positioning element 1 are both fixed on a platform, one end of the grounding flat iron can be clamped between the disc clamp and the positioning element 1, a drive wrench 2 is rotatably provided on the disc clamp, and when the drive wrench 2 rotates, it can bend the grounding flat iron toward the disc clamp.
[0018] In use, the disc clamp and positioning component 1 are fixed to a platform at the construction site, such as by welding it to steel. First, the required sickle-shaped flat iron is laid out according to the design drawings. Then, the processing mold is fixed on the platform. When processing the sickle-shaped flat iron, one end of the flat iron is fixed using the disc clamp and positioning component 1. The drive wrench 2 is manually rotated towards the end of the flat iron away from the positioning component 1. During this process, the drive wrench 2 bends the flat iron towards the disc clamp until it bends 90°, completing the sickle bend. Afterward, the processed sickle-shaped flat iron can be directly removed from the processing mold. The processing mold in this embodiment has the advantages of simple principle, convenient manufacturing, high assembly speed, and high efficiency.
[0019] Optionally, an annular groove is provided on the circumferential surface of the disc clamp, into which the grounding flat iron can be inserted. When the flat iron is placed between the disc clamp and the positioning member 1, the annular groove can limit the flat iron in the height direction, preventing it from shifting during the bending process and improving the forming effect of the flat iron's sickle bend.
[0020] Optionally, the positioning component 1 is an angle steel. The horizontal part of the positioning component 1 is fixed to the platform, and the vertical part of the positioning component 1 is located to the side of the disc clamp, with the vertical part of the positioning component 1 and the disc clamp being spaced apart. When the flat iron is placed between the disc clamp and the positioning component 1, during the bending process of the flat iron, the vertical part of the positioning component 1 blocks the end of the flat iron, ensuring that the flat iron can be smoothly bent into a sickle shape.
[0021] Optionally, the disc clamping component includes an upper disc 5, a lower disc 3, and a circular tube 6. The circular tube 6 passes between the upper disc 5 and the lower disc 3, forming an annular groove between them. The drive wrench 2 rotates and engages with the circular tube 6. The circular tube 6 is located at the center of the upper disc 5 and the lower disc 3. When fixing the processing mold on the platform, the lower disc 3 can be spot-welded to the platform.
[0022] Optionally, the drive wrench 2 is F-shaped, with one vertical rod at the end capable of being inserted into and rotated within the circular tube 6, and the other vertical rod capable of bending the grounding flat iron toward the disc clamp. The drive wrench 2 is detachable from the circular tube 6, making it easier to carry and relocate the processing mold.
[0023] Optionally, an annular plate is fitted around the outside of the circular tube 6, and the annular plate is located between the upper disc 5 and the lower disc 3. The outer side of the annular plate forms the inner wall of the annular groove, and the annular plate can improve the stability and strength of the machining mold.
[0024] In a relatively specific embodiment, the positioning element 1 is made of angle steel, and its dimensions match the machined part. The drive wrench 2 can be welded from galvanized steel pipe. During manufacturing, attention should be paid to ensuring that the welding position matches the required arc. After manufacturing, the vertical rod at the end is inserted into the round tube 6, ensuring that the jaws of the drive wrench 2 match the disc clamp. To ensure the assembly quality of the disc clamp, its installation position and accuracy must be guaranteed during machining, and the distance between the upper disc 5 and the lower disc 3 should be controlled within 5 mm.
[0025] Although embodiments of the present invention have been described in conjunction with the accompanying drawings, those skilled in the art can make various modifications and variations without departing from the spirit and scope of the present invention, and such modifications and variations all fall within the scope defined by the appended claims.
Claims
1. A processing mold for shaping a grounding flat iron into a sickle shape, characterized in that, The device includes a disc clamp, and a positioning element (1) is provided on one side of the disc clamp. Both the disc clamp and the positioning element (1) are fixed on the platform. One end of the grounding flat iron can be clamped between the disc clamp and the positioning element (1). A drive wrench (2) is rotatably provided on the disc clamp. When the drive wrench (2) rotates, it can bend the grounding flat iron toward the disc clamp.
2. The processing mold for machining a grounding flat iron into a sickle shape according to claim 1, characterized in that, The disc holder has an annular groove on its circumference, into which the grounding flat iron can be inserted.
3. The processing mold for machining a grounding flat iron into a sickle shape according to claim 1, characterized in that, The positioning component (1) is an angle steel. The horizontal part of the positioning component (1) is fixed to the platform. The vertical part of the positioning component (1) is located on the side of the disc clamp, and the vertical part of the positioning component (1) is spaced apart from the disc clamp.
4. A processing mold for machining a grounding flat iron into a sickle shape according to claim 2, characterized in that, The disc clamp includes an upper disc (5), a lower disc (3) and a circular tube (6). The circular tube (6) passes between the upper disc (5) and the lower disc (3). The annular groove is formed between the upper disc (5) and the lower disc (3). The drive wrench (2) rotates with the circular tube (6).
5. A processing mold for machining a grounding flat iron into a sickle shape according to claim 4, characterized in that, The drive wrench (2) is "F" shaped. One of the vertical rods at the end of the drive wrench (2) can be inserted into the round tube (6) and rotated. The other vertical rod of the drive wrench (2) can bend the grounding flat iron toward the disc clamp.
6. A processing mold for machining a grounding flat iron into a sickle shape according to claim 4, characterized in that, The outer side of the circular tube (6) is fitted with a ring plate, and the ring plate is located between the upper disc (5) and the lower disc (3).