A round copper sheet bending auxiliary device
Patent Information
- Application Number
- CN202522373287.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-10
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-10
AI Technical Summary
[0003]现有技术中,在制备圆形止水铜片的过程中,铜止水鼻子和翼缘部位在工厂内采用冲床一次加工成型,整段止水为直线形,但要弯曲成圆弧型,则需要专门定制相应的模具进行二次冲压,增加费用较高,且圆形止水铜片运输难度增加,运输费用增加
止水铜片在加工时,先根据止水铜片的尺寸对定位环的高度进行调节,接着,将止水铜片一端头固定在两个按压装置上,抬起止水铜片将“鼻子”与定位环对正,绕着多个定位柱的内侧行走,整个止水铜片顺势弯曲为环状,完成后即可取出用于衬砌使用,止水铜片弯曲过程迅速省力,便于加工成型,且本装置结构简单,操作方便,减少成本,本申请通过在外圆环上焊接有多个定位柱,便于止水铜片的弯曲成形。
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Figure CN224895359U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bending auxiliary devices, and in particular to a bending auxiliary device for a circular water-stop copper sheet. Background Technology
[0002] After the excavation of the diversion (water intake) tunnel for the reservoir project is completed, shotcrete is used for support. The tunnel radius after shotcrete support is generally 2.15m. Reinforced concrete lining is then installed, with a lining thickness of approximately 40cm. The lining radius after lining is 1.75m, classifying it as a small-section tunnel construction. Multiple structural joints are constructed within the tunnel. Water-stopping copper sheets are required for these joints. The copper water-stopping type is W-shaped. Because the tunnel cross-section is circular, the required copper water-stopping sheets must be machined into a circular shape before use.
[0003] In the existing technology, during the preparation of circular waterstop copper sheets, the copper waterstop nose and flange are formed in one step in the factory using a punch press, and the entire waterstop is straight. However, if it is to bend into an arc shape, a specially customized mold is required for secondary stamping, which increases the cost. In addition, the transportation of circular waterstop copper sheets becomes more difficult and the transportation cost increases.
[0004] Therefore, it is necessary to provide a new auxiliary device for bending circular water-stop copper sheets to solve the above-mentioned technical problems. Utility Model Content
[0005] To solve the above-mentioned technical problems, this utility model provides a circular water-stop copper sheet bending auxiliary device.
[0006] The circular water-stop copper sheet bending auxiliary device provided by this utility model includes a support device. Multiple inner rings are installed on the support device in a concentric manner. An unclosed outer ring is provided on the outside of the multiple inner rings. The outer ring and the multiple inner rings are welded together by multiple connecting steel bars. Multiple positioning posts are welded on the outer ring. Each positioning post is fitted with a connecting ring. A positioning ring is welded together on the multiple connecting rings. The positioning ring is located inside the multiple positioning posts. The positioning ring can slide and lock relative to the positioning posts. The positioning ring has an unclosed structure. A moving device is fixed to one end of the positioning ring. The moving device is provided with two movable ends that can move in opposite directions. Each of the two movable ends is provided with a pressing device.
[0007] Preferably, the moving device includes a moving column, a threaded rod, and two transmission plates. The moving column has a receiving groove. The threaded rod is rotatably connected to the moving column. The threaded rod has a left thread and a right thread at both ends. The left thread and the right thread are threadedly connected to the transmission plates. The transmission plates move through the insertion holes opened in the inner wall of the receiving groove, and the size of the transmission plates is adapted to the size of the insertion holes.
[0008] Preferably, the pressing device includes a first upright plate, a second upright plate, a pressing plate, and a threaded frame. The first upright plate and the second upright plate are both fixed on the transmission plate. The threaded frame is threadedly connected to the first upright plate. One end of the threaded frame is rotatably connected to the pressing plate, and one end of the pressing plate is slidably disposed in the guide groove opened in the transmission plate.
[0009] Preferably, at least three of the multiple positioning posts have threaded sections, and the threaded sections are provided with limiting members for limiting the connecting ring. The three positioning posts with threaded sections are respectively located at the two edges and the middle of the multiple positioning posts.
[0010] Preferably, the limiting member includes a first nut and a second nut, both of which are threaded onto the threaded section, and a connecting ring is located between the first nut and the second nut.
[0011] Preferably, the support device includes four vertical steel pipes and four horizontal steel bars, the four vertical steel bars are arranged in a matrix, and a horizontal steel bar is welded on every two adjacent vertical steel pipes.
[0012] Preferably, there are three inner rings, with radii of 0.5m, 1m, and 1.5m respectively, and all three inner rings are made of steel bars with a diameter of 20mm. The outer ring has a radius of 1.95m, and there are 35 connecting steel bars.
[0013] Preferably, the length of the positioning post is 15cm.
[0014] Compared with related technologies, the circular water-stop copper sheet bending auxiliary device provided by this utility model has the following beneficial effects: During the processing of the water-stop copper sheet, the height of the positioning ring is first adjusted according to the size of the water-stop copper sheet. Then, one end of the water-stop copper sheet is fixed on two pressing devices. The water-stop copper sheet is lifted and the "nose" is aligned with the positioning ring. It moves around the inner side of multiple positioning posts, and the entire water-stop copper sheet is bent into a ring shape. After completion, it can be taken out for lining. The bending process of the water-stop copper sheet is quick and labor-saving, and it is easy to process and shape. Moreover, the structure of this device is simple, the operation is convenient, and the cost is reduced. This application facilitates the bending and shaping of the water-stop copper sheet by welding multiple positioning posts on the outer ring. Attached Figure Description
[0015] Figure 1 A schematic diagram of the circular water-stop copper sheet bending auxiliary device provided by this utility model; Figure 2 for Figure 1 A schematic diagram of the structure from another angle is shown; Figure 3 for Figure 1 A partial structural diagram of the structure shown; Figure 4 for Figure 3 A partial structural diagram of the structure shown.
[0016] The following are the labels in the diagram: 1. Inner ring; 2. Outer ring; 3. Connecting steel bar; 4. Positioning post; 5. Connecting ring; 6. Positioning ring; 7. Moving post; 8. Threaded rod; 9. Transmission plate; 10. First upright plate; 11. Second upright plate; 12. Pressing plate; 13. Threaded bracket; 14. Guide groove; 15. Insertion hole; 16. First nut; 17. Second nut; 18. Vertical steel pipe; 19. Horizontal steel bar. Detailed Implementation
[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0018] Please refer to the following: Figures 1-4 ,in, Figure 1 A schematic diagram of the circular water-stop copper sheet bending auxiliary device provided by this utility model; Figure 2 for Figure 1 A schematic diagram of the structure from another angle is shown; Figure 3 for Figure 1 A partial structural diagram of the structure shown; Figure 4 for Figure 3 A partial structural diagram of the structure shown.
[0019] In the specific implementation process, such as Figures 1-4 As shown, the device includes a support device on which multiple concentric inner rings 1 are mounted. An unclosed outer ring 2 is positioned outside each inner ring 1. The outer ring 2 is welded to the inner rings 1 via multiple connecting steel bars 3. Multiple positioning posts 4 are welded onto the outer ring 2. Each positioning post 4 is fitted with a connecting ring 5. A positioning ring 6 is welded to all connecting rings 5. The positioning ring 6 is located inside the positioning posts 4 and can slide and lock relative to the positioning posts 4. The positioning ring 6 has an unclosed structure, with one end of the positioning ring 6... A fixed moving device is provided, which has two movable ends that can move in opposite directions. Each movable end is equipped with a pressing device. When processing the water-stop copper sheet, the height of the positioning ring 6 is first adjusted according to the size of the water-stop copper sheet. Then, one end of the water-stop copper sheet is fixed on the two pressing devices. The water-stop copper sheet is lifted and the "nose" is aligned with the positioning ring 6. It moves around the inner side of multiple positioning posts 4, and the entire water-stop copper sheet is bent into a ring shape. After completion, it can be taken out for lining. The bending process of the water-stop copper sheet is quick and labor-saving, and it is easy to process and shape. The moving device includes a moving column 7, a threaded rod 8, and two transmission plates 9. The moving column 7 has a receiving groove. The threaded rod 8 is rotatably connected to the moving column 7. The threaded rod 8 has a left thread and a right thread at both ends. The left thread and the right thread are threadedly connected to the transmission plates 9. The transmission plates 9 move through the insertion hole 15 opened in the inner wall of the receiving groove. The size of the transmission plates 9 is adapted to the size of the insertion hole 15. For ease of operation, a handle can be fixed to one end of the threaded rod 8 that extends out of the receiving groove. When in use, the distance between the two pressing devices is adjusted according to the length of the plates on both sides of the "nose" of the water-stop copper sheet. Turning the handle drives the threaded rod 8 to rotate. Since the two transmission plates 9 are limited by the insertion hole 15, the two transmission plates 9 move in opposite directions, thereby driving the pressing devices on them to move, thus realizing the adjustment of the distance between the two pressing devices. The pressing device includes a first upright plate 10, a second upright plate 11, a pressing plate 12, and a threaded frame 13. The first upright plate 10 and the second upright plate 11 are both fixed on the transmission plate 9. The threaded frame 13 is threadedly connected to the first upright plate 10. One end of the threaded frame 13 is rotatably connected to the pressing plate 12. One end of the pressing plate 12 is slidably disposed in the guide groove 14 opened in the transmission plate 9. The plate body on the "nose" side of the water-stop copper sheet is placed between the second upright plate 11 and the pressing plate 12. The threaded frame 13 is rotated. Since one end of the pressing plate 12 is slidably disposed in the guide groove 14 opened in the transmission plate 9, the pressing plate 12 moves towards the second upright plate 11 when the threaded frame 13 rotates. The pressing plate 12 and the second upright plate 11 achieve pressing and clamping of the plate body, so that the end of the water-stop copper sheet is not easily displaced during the subsequent bending process. At least three of the multiple positioning pins 4 have threaded sections, and the threaded sections are provided with limiting members for limiting the connecting ring 5. The three positioning pins 4 with threaded sections are respectively located at the two edges and the middle of the multiple positioning pins 4. The limiting members include a first nut 16 and a second nut 17, which are both threadedly connected to the threaded sections. The connecting ring 5 is located between the first nut 16 and the second nut 17. When adjusting the height of the positioning ring 6, the positioning ring 6 is moved, and the positioning ring 6 drives the multiple connecting rings 5 to move on the multiple positioning pins 4. After moving to the appropriate position, the first nut 16 and the second nut 17 are rotated so that the first nut 16 is supported at the bottom of the connecting ring 5 and the second nut 17 is attached to the top of the connecting ring 5, thereby limiting the connecting ring 5. Thus, the position adjustment of the positioning ring 6 can be completed. The support device includes four vertical steel pipes 18 and four horizontal steel bars 19. The four vertical steel bars are arranged in a matrix. A horizontal steel bar 19 is welded on two adjacent vertical steel pipes 18. The stability of the entire device is effectively improved through this support device structure. The vertical steel pipes 18 have a specification of Φ48*3.5. The inner ring 1 is provided in three parts, and the radii of the three inner rings 1 are 0.5m, 1m and 1.5m respectively from small to large. All three inner rings 1 are made of steel bars with a diameter of 20mm. The outer ring 2 has a radius of 1.95m. There are 35 connecting steel bars 3. The positioning post 4 has a length of 15cm. It should be noted that in this application, the copper waterstop processing is carried out in two steps. The first step is to process the waterstop into a W shape using a punch press in the factory, and then process it into a straight line in sections. The second step is to transport it to the construction site and then use this device to make it into an arc shape.
[0020] The circuits and controls involved in this utility model are all existing technologies, and will not be described in detail here.
[0021] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A circular water-stop copper sheet bending auxiliary device, characterized in that, The device includes a support device on which multiple inner rings (1) are installed in a concentric arrangement. An unclosed outer ring (2) is provided on the outside of the multiple inner rings (1). The outer ring (2) is welded to the multiple inner rings (1) by multiple connecting steel bars (3). Multiple positioning posts (4) are welded on the outer ring (2). Each of the multiple positioning posts (4) is fitted with a connecting ring (5). A positioning ring (6) is welded on the multiple connecting rings (5). The positioning ring (6) is located inside the multiple positioning posts (4). The positioning ring (6) can slide and lock relative to the positioning posts (4). The positioning ring (6) is an unclosed structure. A moving device is fixed at one end of the positioning ring (6). The moving device is provided with two movable ends that can move in opposite directions. Each of the two movable ends is provided with a pressing device.
2. The circular water-stop copper sheet bending auxiliary device according to claim 1, characterized in that, The moving device includes a moving column (7), a threaded rod (8), and two transmission plates (9). The moving column (7) has a receiving groove. The threaded rod (8) is rotatably connected to the moving column (7). The threaded rod (8) has a left thread and a right thread at both ends. The left thread and the right thread are threadedly connected to the transmission plates (9). The transmission plates (9) move through the insertion hole (15) opened in the inner wall of the receiving groove. The size of the transmission plates (9) is adapted to the size of the insertion hole (15).
3. The circular water-stop copper sheet bending auxiliary device according to claim 2, characterized in that, The pressing device includes a first upright plate (10), a second upright plate (11), a pressing plate (12), and a threaded bracket (13). The first upright plate (10) and the second upright plate (11) are both fixed on the transmission plate (9). The threaded bracket (13) is threadedly connected to the first upright plate (10). One end of the threaded bracket (13) is rotatably connected to the pressing plate (12). One end of the pressing plate (12) is slidably disposed in the guide groove (14) opened in the transmission plate (9).
4. The circular water-stop copper sheet bending auxiliary device according to claim 1, characterized in that, At least three of the multiple positioning posts (4) have threaded sections, and the threaded sections are provided with limiting members for limiting the connecting ring (5). The three positioning posts (4) with threaded sections are located at the two edges and the middle of the multiple positioning posts (4).
5. The circular water-stop copper sheet bending auxiliary device according to claim 4, characterized in that, The limiting component includes a first nut (16) and a second nut (17), both of which are threaded onto the threaded section, and the connecting ring (5) is located between the first nut (16) and the second nut (17).
6. The circular water-stop copper sheet bending auxiliary device according to claim 1, characterized in that, The support device includes four vertical steel pipes (18) and four horizontal steel bars (19). The four vertical steel bars are arranged in a matrix, and a horizontal steel bar (19) is welded on two adjacent vertical steel pipes (18).
7. The circular water-stop copper sheet bending auxiliary device according to claim 1, characterized in that, There are 3 inner rings (1), and the radii of the 3 inner rings (1) are 0.5m, 1m and 1.5m respectively from small to large. All 3 inner rings (1) are made of steel bars with a diameter of 20mm. The radius of the outer ring (2) is 1.95m. There are 35 connecting steel bars (3).
8. The circular water-stop copper sheet bending auxiliary device according to claim 1, characterized in that, The length of the positioning post (4) is 15cm.