A flexible stamping forming device for an automobile sheet metal part
Patent Information
- Application Number
- CN202521588610.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-29
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-07-29
AI Technical Summary
[0003]目前,现有的汽车钣金冲压设备在进行冲压作业时,需要人工手动将钣金件放入冲压模具内进行冲压操作,并且冲压完成后还需要手动将成型的钣金件从模具内取出,极大地增加了设备作业的人工成本,同时人工手动上下料时,工人手部需频繁接近冲压模具,极易发生压伤、划伤事故,增加了设备使用时的安全隐患
本实用新型通过设备安装台、液压伸缩杆、下模、电吸盘以及伺服电机等结构相配合使得该设备能够自动进行上料与下料,不在需要人工手动将钣金件放入冲压模具内,也不需要从手动从冲压模具内将成型后的钣金件取出,有效的减少了设备作业的人工成本,同时也避免了工人手部频繁的与冲压模具进行接触,防止压伤、划伤的事故发生,极大的避免了设备使用时的安全隐患。
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Figure CN224895370U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of stamping equipment technology, and in particular to a flexible stamping forming device for automotive sheet metal parts. Background Technology
[0002] Stamping forming equipment is a type of equipment used for stamping and forming metal parts. It is mainly used to process metal sheets into parts of the required shape and size through molds. Stamping forming equipment is widely used in various fields, including electronics, communications, computers, home appliances, furniture, transportation vehicles, and hardware parts. Its advantages include high efficiency, high precision, easy operation, and simple equipment. The molds of stamping forming equipment have a long service life, low production cost, and are suitable for mass production. The flexible stamping forming equipment for automotive sheet metal parts is a modern and highly automated metal sheet processing equipment designed specifically for the automotive manufacturing industry. It can efficiently and accurately complete the stamping forming of automotive sheet metal parts of various complex shapes. This type of equipment represents the most advanced metal forming technology in the current automotive manufacturing field.
[0003] Currently, existing automotive sheet metal stamping equipment requires manual placement of sheet metal parts into the stamping die for stamping operations. After stamping, the formed sheet metal parts also need to be manually removed from the die, which greatly increases the labor cost of equipment operation. At the same time, when manually loading and unloading materials, workers' hands need to frequently approach the stamping die, which can easily lead to crushing and scratching accidents, increasing the safety hazards during equipment use. Utility Model Content
[0004] To solve the above-mentioned technical problems, this utility model provides a flexible stamping forming device for automotive sheet metal parts.
[0005] This utility model adopts the following technical solution: an equipment mounting platform, a fixed top frame is fixedly connected to the top of the equipment mounting platform, a hydraulic telescopic rod is fixedly connected inside the fixed top frame, an upper mold is fixedly connected to the telescopic rod of the hydraulic telescopic rod, a lower mold is fixedly connected to the top of the equipment mounting platform, a slide rail is fixedly connected to the equipment mounting platform, a support column is slidably connected to the slide rail, a telescopic column is slidably connected to the support column, a mounting plate is fixedly connected to the top of the telescopic column, an electric suction cup is fixedly connected to one end of the mounting plate, a first electric telescopic rod is fixedly connected inside the support column, the telescopic rod of the first electric telescopic rod is fixedly connected to the mounting plate, a servo motor is fixedly connected inside the support column, a gear is fixedly connected to the output shaft of the servo motor, a rack is fixedly connected to the slide rail, and the gear and rack are compatible.
[0006] As a further improvement to the above solution, four telescopic sleeves are fixedly connected inside the fixed top frame, and the telescopic rods of the four telescopic sleeves are all fixedly connected to the top of the upper mold. The hydraulic telescopic rods are of model DYTP-C.
[0007] As a further improvement to the above solution, a buffer pad is provided on the lower mold, and four support guide rods are fixedly connected to the top of the equipment mounting platform. All four support guide rods pass through the buffer pad and are slidably connected to the buffer pad. The model of the first electric telescopic rod is [model number missing].
[0008] As a further improvement to the above solution, each of the four support guide rods is fitted with a corresponding spring. One end of each of the four springs is connected to the bottom of the buffer pad, and the other end of each of the four springs is connected to the equipment mounting platform.
[0009] As a further improvement to the above solution, two sliders are fixedly connected to the bottom of the support column, and two slide grooves are opened on the slide rail. Both sliders are adapted to the corresponding slide grooves. The servo motor model is Y160M-4.
[0010] As a further improvement to the above solution, two material placement boxes are fixedly connected inside the equipment installation platform. Each of the two material placement boxes is fixedly connected to a corresponding second electric telescopic rod. The model of the second electric telescopic rod is LBHM32. Each of the two second electric telescopic rods is fixedly connected to a corresponding push plate. The model of the electric suction cup is DT50H-3030.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This invention utilizes a combination of a mounting platform, hydraulic telescopic rod, lower mold, electric suction cup, and servo motor to enable automatic loading and unloading of sheet metal parts. This eliminates the need for manual placement of sheet metal parts into the stamping die and manual removal of the formed parts, effectively reducing labor costs and preventing frequent contact between workers' hands and the stamping die, thus preventing injuries such as crushing and scratches and significantly mitigating safety hazards during equipment use. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of the flexible stamping forming device for automotive sheet metal parts according to this utility model; Figure 2 This is a schematic diagram of the first disassembled structure of the flexible stamping forming device for automotive sheet metal parts of this utility model; Figure 3 This is a schematic diagram of the second disassembled structure of the flexible stamping forming device for automotive sheet metal parts of this utility model; Figure 4 This is a schematic diagram of the third disassembled structure of the flexible stamping forming device for automotive sheet metal parts of this utility model.
[0013] Explanation of key symbols: 1. Equipment mounting platform; 2. Fixed top frame; 3. Hydraulic telescopic rod; 4. Upper mold; 5. Telescopic sleeve; 6. Lower mold; 7. Buffer pad; 8. Support guide rod; 9. Spring; 10. Slide rail; 11. Support column; 12. Telescopic column; 13. Mounting plate; 14. Electric suction cup; 15. First electric telescopic rod; 16. Servo motor; 17. Gear; 18. Rack; 19. Slider; 20. Slide groove; 21. Material placement box; 22. Second electric telescopic rod; 23. Push plate. Detailed Implementation
[0014] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments.
[0015] Please combine Figures 1 to 4 The flexible stamping forming device for automotive sheet metal parts in this embodiment includes: an equipment mounting platform 1, a fixed top frame 2 fixedly connected to the top of the equipment mounting platform 1, a hydraulic telescopic rod 3 fixedly connected inside the fixed top frame 2, an upper die 4 fixedly connected to the telescopic rod of the hydraulic telescopic rod 3, a lower die 6 fixedly connected to the top of the equipment mounting platform 1, a slide rail 10 fixedly connected to the equipment mounting platform 1, a support column 11 slidably connected to the slide rail 10, a telescopic column 12 slidably connected to the support column 11, a mounting plate 13 fixedly connected to the top of the telescopic column 12, an electric suction cup 14 fixedly connected to one end of the mounting plate 13, a first electric telescopic rod 15 fixedly connected inside the support column 11, the telescopic rod of the first electric telescopic rod 15 fixedly connected to the mounting plate 13, a servo motor 16 fixedly connected inside the support column 11, a gear 17 fixedly connected to the output shaft of the servo motor 16, a rack 18 fixedly connected to the slide rail 10, and the gear 17 and the rack 18 being compatible.
[0016] Through the above technical solution, the equipment can automatically load and unload materials, eliminating the need for manual placement and removal of sheet metal parts into the stamping die. This reduces the labor costs of equipment operation and also avoids accidents such as crushing and scratching during equipment operation, thus preventing safety hazards during equipment use.
[0017] Four telescopic sleeves 5 are fixedly connected inside the fixed top frame 2. The telescopic rods of the four telescopic sleeves 5 are all fixedly connected to the top of the upper mold 4. The hydraulic telescopic rod 3 is model DYTP-C.
[0018] Through the above technical solution, the four telescopic sleeves 5 play a supporting and limiting role for the upper mold 4, and assist the upper mold 4 in lifting and lowering.
[0019] The lower mold 6 is equipped with a buffer pad 7. The top of the equipment mounting platform 1 is fixedly connected with four support guide rods 8. All four support guide rods 8 pass through the buffer pad 7 and are slidably connected to the buffer pad 7. The first electric telescopic rod 15 is model LBHM28.
[0020] Through the above technical solution, the buffer pad 7 and the four support guide rods 8 play the role of placing and positioning the sheet metal parts before stamping, and play a certain buffering role during stamping.
[0021] Each of the four support guide rods 8 is fitted with a corresponding spring 9. One end of each of the four springs 9 is connected to the bottom of the buffer pad 7, and the other end of each of the four springs 9 is connected to the equipment mounting platform 1.
[0022] Through the above technical solution, the four springs 9 eject the formed sheet metal part after the sheet metal part is stamped, which facilitates the subsequent removal of the sheet metal part by the electric suction cup 14.
[0023] Two sliders 19 are fixedly connected to the bottom of the support column 11. Two slide grooves 20 are opened on the slide rail 10. Both sliders 19 are adapted to the corresponding slide grooves 20. The servo motor 16 is model Y160M-4.
[0024] Through the above technical solution, the two sliders 19 are adapted to the two slide grooves 20, which play the role of supporting and limiting the support column 11, and assisting the support column 11 in translation.
[0025] Two material placement boxes 21 are fixedly connected inside the equipment mounting platform 1. Each of the two material placement boxes 21 is fixedly connected to a corresponding second electric telescopic rod 22. The model of the second electric telescopic rod 22 is LBHM32. Each of the two second electric telescopic rods 22 is fixedly connected to a corresponding push plate 23. The model of the electric suction cup 14 is DT50H-3030.
[0026] Through the above technical solution, the two material placement boxes 21 can be used to place sheet metal parts and finished parts after molding. The two second electric telescopic rods 22 and the two push plates 23 cooperate with each other to push the sheet metal parts and finished parts placed inside, making it convenient for the electric suction cup 14 to pick up and store them.
[0027] The implementation principle of the flexible stamping forming device for automotive sheet metal parts in this embodiment is as follows: In use, the first electric telescopic rod 15 is activated, and its extension and retraction cause the mounting plate 13 to rise and fall. The rise and fall of the mounting plate 13 causes the electric suction cup 14 to rise and fall, removing the automotive sheet metal parts placed in one of the material placement boxes 21. The servo motor 16 is then activated, and its output shaft rotates, causing the support column 11 to move horizontally. The horizontal movement of the support column 11 causes the telescopic column 12 to move horizontally, which in turn causes the mounting plate 13 to move horizontally. The horizontal movement of the mounting plate 13 causes the electric suction cup 14 to move horizontally, placing the removed sheet metal parts onto the lower mold 6. Subsequently, the hydraulic telescopic rod 3 is activated, and its extension and retraction cause the upper mold 4 to descend, stamping the sheet metal parts. After stamping, the sheet metal parts are removed from the lower mold 6 and placed into another material placement box 21 through the cooperation of the electric suction cup 14, the first electric telescopic rod 15, and the servo motor 16, completing the stamping operation.
[0028] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.
Claims
1. A flexible stamping forming device for automotive sheet metal parts, characterized in that, include: The equipment mounting platform has a fixed top frame fixedly connected to its top. A hydraulic telescopic rod is fixedly connected inside the fixed top frame. An upper mold is fixedly connected to the telescopic rod of the hydraulic telescopic rod. A lower mold is fixedly connected to the top of the equipment mounting platform. A slide rail is fixedly connected to the equipment mounting platform. A support column is slidably connected to the slide rail. A telescopic column is slidably connected to the support column. A mounting plate is fixedly connected to the top of the telescopic column. An electric suction cup is fixedly connected to one end of the mounting plate. A first electric telescopic rod is fixedly connected inside the support column. The telescopic rod of the first electric telescopic rod is fixedly connected to the mounting plate. A servo motor is fixedly connected inside the support column. A gear is fixedly connected to the output shaft of the servo motor. A rack is fixedly connected to the slide rail. The gear and rack are compatible.
2. The flexible stamping forming apparatus for automotive sheet metal parts as described in claim 1, characterized in that, Four telescopic sleeves are fixedly connected inside the fixed top frame. The telescopic rods of the four telescopic sleeves are all fixedly connected to the top of the upper mold. The hydraulic telescopic rods are of model DYTP-C.
3. The flexible stamping forming apparatus for automotive sheet metal parts as described in claim 1, characterized in that, The lower mold is provided with a buffer pad, and four support guide rods are fixedly connected to the top of the equipment mounting platform. All four support guide rods pass through the buffer pad and are slidably connected to the buffer pad. The first electric telescopic rod is model LBHM28.
4. The flexible stamping forming apparatus for automotive sheet metal parts as described in claim 3, characterized in that, Each of the four support guide rods is fitted with a corresponding spring. One end of each of the four springs is connected to the bottom of the buffer pad, and the other end of each of the four springs is connected to the equipment mounting platform.
5. The flexible stamping forming apparatus for automotive sheet metal parts as described in claim 1, characterized in that, Two sliders are fixedly connected to the bottom of the support column, and two slide grooves are opened on the slide rail. Both sliders are adapted to the corresponding slide grooves. The servo motor is model Y160M-4.
6. The flexible stamping forming apparatus for automotive sheet metal parts as described in claim 1, characterized in that, The equipment mounting platform has two material placement boxes fixedly connected inside. Each of the two material placement boxes has a corresponding second electric telescopic rod fixedly connected inside. Each of the two second electric telescopic rods has a corresponding push plate fixedly connected to its telescopic rod. The model of the second electric telescopic rod is LBHM32, and the model of the electric suction cup is DT50H-3030.