Built-in chip and chip removal device for a punch press

Abstract

The utility model belongs to mould processing technical field field, concretely speaking is a stamping die built -in type crushed material and chip removal device, including stamping upper die and stamping lower die, the middle part of stamping upper die back is fixedly installed with drive rack, the middle part of stamping lower die is fixedly installed with the discharge pipe, the one side rotation of discharge pipe inner chamber is installed with support rod, the end of support rod is fixedly installed with driven gear, the other side rotation of discharge pipe is installed with transmission rod, one end of transmission rod is fixedly installed with first transmission gear, the other end of transmission rod is fixedly installed with second transmission gear. Through the structural design of drive rack, support rod, driven gear, transmission rod, first transmission gear, second transmission gear, the function of stamping kinetic energy reuse is realized, and thus can utilize stamping die closing and opening die mechanical force conversion into crushed material power, carries out the comminution to waste material to ensure the follow -up chip removal efficiency.

Description

Technical Field

[0001] This utility model relates to the field of mold processing technology, specifically a built-in chip removal and scrap removal device for stamping dies. Background Technology

[0002] The built-in chip removal and scrap removal device of the stamping die is a special mechanism that is integrated inside the stamping die. It can simultaneously break up waste materials (such as blanking edges and waste blocks) into small pieces during the stamping process and automatically discharge them from the die. The core is to realize the integration of "chip removal" and stamping action without the need for external independent equipment.

[0003] Currently, most stamping dies with built-in chip removal and scrap removal devices rely solely on suction for chip removal. Some heavier or larger chips are not easily able to fall into the cleaning tube, resulting in poor chip removal efficiency. Furthermore, the diameter and depth of the stamping chip removal hole are usually limited, and irregular shapes and sizes of scrap can easily cause blockages. For example, some long strips or large blocks of scrap may get stuck in the channel, affecting chip removal efficiency and even damaging the stamping material.

[0004] Therefore, a built-in chip removal and scrap removal device for stamping dies is proposed to address the above problems. Utility Model Content

[0005] To overcome the shortcomings of existing technologies, such as poor chip removal and easy clogging, this utility model proposes a built-in chip removal device for stamping dies.

[0006] The technical solution adopted by this utility model to solve its technical problem is: a built-in crushing and chip removal device for stamping dies, including an upper stamping die and a lower stamping die. A drive rack is fixedly installed in the middle part of the back of the upper stamping die, and a discharge pipe is fixedly installed in the middle part of the lower stamping die. A support rod is rotatably installed on one side of the inner cavity of the discharge pipe, and a driven gear is fixedly installed at the end of the support rod. A transmission rod is rotatably installed on the other side of the discharge pipe. A first transmission gear is fixedly installed at one end of the transmission rod, and the first transmission gear is meshed with the drive rack. A second transmission gear is fixedly installed at the other end of the transmission rod, and the second transmission gear is meshed with the driven gear. A crushing component is sleeved on the surface of the support rod and the transmission rod and inside the discharge pipe.

[0007] Preferably, an assembly frame is fixedly installed on the top of the stamping die, and slide rails are fixedly installed on the inner walls of both sides of the assembly frame.

[0008] Preferably, cylinders are fixedly installed on both sides of the assembly frame, and a flange is fixedly installed at the end of the cylinder output.

[0009] Preferably, an L-shaped support plate is fixedly connected to one side of the flange by bolts, and T-shaped limiting blocks are fixedly installed on both sides of the L-shaped support plate, the T-shaped limiting blocks being adapted to the cross-section of the slide rail.

[0010] Preferably, a triangular support frame is fixedly installed on the L-shaped support plate near the middle of the stamping die, and the top of the triangular support frame is respectively connected to a split core A and a split core B by bolts.

[0011] Preferably, a triangular slot is provided on the side of the split core A near the split core B, and a triangular block is fixedly installed on the side of the split core B near the split core A.

[0012] Preferably, a material collection hopper is fixedly installed at the bottom of the discharge pipe, and a drawer is movably installed on the front of the material collection hopper.

[0013] The beneficial effects of this utility model are:

[0014] 1. This utility model achieves the function of reusing stamping kinetic energy through the structural design of a drive rack, support rod, driven gear, transmission rod, first transmission gear, second transmission gear, and crushing component. Thus, the mechanical force of the stamping die closing and opening can be converted into crushing power to crush waste materials, thereby ensuring the subsequent chip removal efficiency and solving the problem of poor chip removal effect.

[0015] 2. This utility model, through the setting of cylinder and flange, facilitates the movement of L-shaped support plate by using the telescopic movement of the output end, so as to realize the opening and closing and positioning of split core. At the same time, the synchronous movement of split cores on both sides facilitates the release of the limiting effect on waste material, so as to solve the problem of easy blockage. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a frontal perspective three-dimensional schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a rear-view perspective view of the overall structure of this utility model;

[0019] Figure 3 This is an enlarged schematic diagram of a partial structure of the present invention;

[0020] Figure 4This is a cross-sectional view of the stamping die structure of this utility model;

[0021] Figure 5 This is a partial structural breakdown diagram of the present invention.

[0022] In the diagram: 1. Upper stamping die; 2. Lower stamping die; 3. Drive rack; 4. Discharge pipe; 5. Support rod; 6. Driven gear; 7. Transmission rod; 8. First transmission gear; 9. Second transmission gear; 10. Crushing part; 11. Assembly frame; 12. Slide rail; 13. Cylinder; 14. Flange; 15. L-shaped support plate; 16. T-shaped limit block; 17. Triangular support frame; 18. Split core A; 19. Split core B; 20. Triangular slot; 21. Triangular block; 22. Collection hopper; 23. Drawer. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0024] The following is in conjunction with the appendix Figure 1-5 This application will be described in further detail.

[0025] This application discloses a built-in crushing and chip removal device for stamping dies, including an upper stamping die 1 and a lower stamping die 2. A drive rack 3 is fixedly installed in the middle of the back of the upper stamping die 1. A discharge pipe 4 is fixedly installed in the middle of the lower stamping die 2. A support rod 5 is rotatably installed on one side of the inner cavity of the discharge pipe 4. A driven gear 6 is fixedly installed at the end of the support rod 5. A transmission rod 7 is rotatably installed on the other side of the discharge pipe 4. A first transmission gear 8 is fixedly installed at one end of the transmission rod 7 and meshes with the drive rack 3. A second transmission gear 9 is fixedly installed at the other end of the transmission rod 7 and meshes with the driven gear 6. A crushing component 10 is sleeved on the surface of the support rod 5 and the transmission rod 7 and inside the discharge pipe 4.

[0026] Reference Figure 1 , Figure 2 , Figure 4 Through the structural design of the drive rack 3, support rod 5, driven gear 6, transmission rod 7, first transmission gear 8, second transmission gear 9, and crushing component 10, the function of reusing stamping kinetic energy is realized. Thus, the mechanical force of the stamping die closing and opening can be converted into crushing power to crush waste materials, thereby ensuring the subsequent chip removal efficiency.

[0027] An assembly frame 11 is fixedly installed on the top of the stamping die 2, and slide rails 12 are fixedly installed on the inner walls on both sides of the assembly frame 11.

[0028] Reference Figure 1 , Figure 2 , Figure 3 , Figure 5 The assembly frame 11 provides installation support for components such as slide rail 12 and cylinder 13, forming an independent assembly unit. This facilitates the subsequent assembly, debugging, and maintenance of each component, while also protecting the internal structure. The slide rail 12 can cooperate with the T-shaped limit block 16 to guide the movement of the L-shaped support plate 15, ensuring that the L-shaped support plate 15 moves smoothly along a fixed trajectory under the drive of the cylinder 13, avoiding deviation that could affect the positioning accuracy of the core.

[0029] Cylinders 13 are fixedly installed on both sides of the assembly frame 11, and flanges 14 are fixedly installed at the output end of the cylinders 13.

[0030] Reference Figure 3 and Figure 5 The cylinder 13 and flange 14 facilitate the movement of the L-shaped support plate 15 by means of the telescopic movement of the output end, so as to realize the opening and closing and positioning of the split core. At the same time, the synchronous movement of the split cores on both sides facilitates the release of the limit effect on the waste material.

[0031] An L-shaped support plate 15 is fixedly connected to one side of the flange 14 by bolts. T-shaped limit blocks 16 are fixedly installed on both sides of the L-shaped support plate 15. The T-shaped limit blocks 16 are adapted to the cross-section of the slide rail 12.

[0032] Reference Figure 3 and Figure 5 The L-shaped support plate 15 and the T-shaped limiting block 16 facilitate the use of the assembly frame 11 and the slide rail 12 to constrain the core path, thereby ensuring the stability of the core during movement.

[0033] A triangular support frame 17 is fixedly installed on the L-shaped support plate 15 near the middle of the stamping die 2. The top of the triangular support frame 17 is connected to the split core A18 and the split core B19 by bolts.

[0034] Reference Figure 3 and Figure 5 The triangular support frame 17 provides support for the split cores A18 and B19. The triangular structure improves the stability of the support and ensures that the split cores are not easily deformed when subjected to pressure during the stamping process, thus ensuring the forming accuracy of the workpiece. The split cores A18 and B19 can be combined to form the cavity for forming the workpiece, so that the waste can be quickly discharged later.

[0035] A triangular slot 20 is provided on the side of the split core A18 near the split core B19, and a triangular block 21 is fixedly installed on the side of the split core B19 near the split core A18.

[0036] Reference Figure 5 The triangular slot 20 and the triangular block 21 work together to facilitate precise positioning when the split core A18 and the split core B19 are closed, ensuring that the two fit tightly together and avoiding burrs or dimensional deviations in the workpiece due to misalignment.

[0037] A material collection hopper 22 is fixedly installed at the bottom of the discharge pipe 4, and a drawer 23 is movably installed on the front of the material collection hopper 22.

[0038] Reference Figure 4 The drawer 23 facilitates the collection and centralized processing of the crushed waste material, making subsequent centralized processing easier.

[0039] Working principle: When using this device, the output ends of the cylinders 13 on both sides extend and push the L-shaped support plates 15 on both sides to slide in opposite directions inside the assembly frame 11. The L-shaped support plates 15, in conjunction with the triangular support frame 17, drive the split cores A18 and B19 to fit together. After the triangular locking block 21 is embedded in the triangular locking groove 20, the T-shaped limiting block 16 moves inside the slide rail 12 to place the workpiece to be stamped inside the split core. The stamping equipment drives the upper stamping die 1 to move downward, cooperating with the split cores A18 and B19 on the lower stamping die 2 to complete the stamping of the workpiece. During the descent of the upper stamping die 1, the upper stamping die 1... The drive rack 3 on the back moves downward synchronously with the upper stamping die 1. Because the drive rack 3 meshes with the first transmission gear 8, it drives the first transmission gear 8 to rotate, which in turn drives the transmission rod 7 to rotate. The second transmission gear 9 at the other end of the transmission rod 7 rotates synchronously with the transmission rod 7. Because the second transmission gear 9 meshes with the driven gear 6, it drives the driven gear 6 and the support rod 5 connected to it to rotate. The crushing parts 10 on the surface of the support rod 5 and the transmission rod 7 rotate synchronously with both of them. The waste generated by stamping enters the discharge pipe 4 under the action of gravity. The high-speed rotating crushing parts 10 crush the large pieces of waste into small pieces. The crushed waste enters the drawer 23 inside the collection hopper 22 under the guidance of the discharge pipe 4.

[0040] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A built-in chip removal and scrap removal device for stamping dies, characterized in that: The device includes an upper stamping die (1) and a lower stamping die (2). A drive rack (3) is fixedly installed in the middle of the back of the upper stamping die (1). A discharge pipe (4) is fixedly installed in the middle of the lower stamping die (2). A support rod (5) is rotatably installed on one side of the inner cavity of the discharge pipe (4). A driven gear (6) is fixedly installed at the end of the support rod (5). A transmission rod (7) is rotatably installed on the other side of the discharge pipe (4). A first transmission gear (8) is fixedly installed at one end of the transmission rod (7). The first transmission gear (8) is meshed with the drive rack (3). A second transmission gear (9) is fixedly installed at the other end of the transmission rod (7). The second transmission gear (9) is meshed with the driven gear (6). A crushing component (10) is sleeved on the surface of the support rod (5) and the transmission rod (7) and inside the discharge pipe (4).

2. The built-in chip removal and scrap removal device for stamping dies according to claim 1, characterized in that: An assembly frame (11) is fixedly installed on the top of the stamping die (2), and slide rails (12) are fixedly installed on the inner walls on both sides of the assembly frame (11).

3. The built-in chip and scrap removal device for stamping dies according to claim 2, characterized in that: A cylinder (13) is fixedly installed on both sides of the assembly frame (11), and a flange (14) is fixedly installed at the end of the output end of the cylinder (13).

4. The built-in chip and scrap removal device for stamping dies according to claim 3, characterized in that: An L-shaped support plate (15) is fixedly connected to one side of the flange (14) by bolts. T-shaped limit blocks (16) are fixedly installed on both sides of the L-shaped support plate (15). The T-shaped limit blocks (16) are adapted to the cross-section of the slide rail (12).

5. The built-in chip and scrap removal device for stamping dies according to claim 4, characterized in that: The L-shaped support plate (15) is fixedly installed with a triangular support frame (17) near the middle part of the stamping die (2). The top of the triangular support frame (17) is connected to the split core A (18) and the split core B (19) by bolts.

6. The built-in chip and scrap removal device for stamping dies according to claim 5, characterized in that: The split core A (18) has a triangular slot (20) on the side near the split core B (19), and a triangular block (21) is fixedly installed on the side of the split core B (19) near the split core A (18).

7. The built-in chip and scrap removal device for stamping dies according to claim 1, characterized in that: A material collection hopper (22) is fixedly installed at the bottom of the discharge pipe (4), and a drawer (23) is movably installed on the front of the material collection hopper (22).

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