Cutting head die for producing mine truck stone discharging plate
Patent Information
- Application Number
- CN202522293989.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-29
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-10-29
AI Technical Summary
[0004]本实用新型的目的在于提供矿用卡车排石板生产用切头模具,并克服了上述现有技术的不足,其有效的解决了原有铣削工艺加工排石板两端弧面周期长、效率低、加工费用高的现有问题
[0012]本实用新型的有益效果:通过使用切头模具可将排石板工件的两端快速切割成弧形状,使得生产周期变短,效率提高,且加工费用降低。
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Figure CN224895399U_ABST
Abstract
Description
Technical fields:
[0001] The utility model belongs to the field of mining truck stone slab production, and particularly relates to the cutting head mold for mining truck stone slab production. Background technology:
[0002] Mining trucks primarily operate within mining areas. Their rear wheels are typically dual-wheel configurations. Because mining areas generally have uneven surfaces and contain numerous rocks, rocks often accidentally get stuck between the two rear tires. If these rocks are not removed promptly, they will continuously compress and wear down the inner side of the tire, eventually leading to tire rupture. Therefore, it is necessary to install rock-removal plates on mining trucks to promptly remove rocks trapped in the tire grooves.
[0003] Stone slabs are long, strip-shaped metal pieces. During production, both ends need to be machined into arc shapes. Current technology typically uses milling, which is time-consuming, inefficient, and costly. Therefore, there is an urgent need to develop a mold for cutting the ends of stone slabs, ensuring that the slabs can be machined with arc-shaped ends and that their shape meets usage requirements. Summary of the Invention:
[0004] The purpose of this utility model is to provide a cutting head mold for the production of stone slabs for mining trucks, and to overcome the shortcomings of the prior art. It effectively solves the existing problems of long cycle, low efficiency and high processing cost of the original milling process for processing the arc surfaces at both ends of the stone slab.
[0005] The present invention relates to a cutting die for producing stone slabs for mining trucks, comprising an upper die base and a lower die base. A die handle is installed on the top wall of the upper die base, an upper cutter holder is installed on the bottom wall of the upper die base, an upper cutter is installed on the upper cutter holder, guide sleeves are provided at both ends of the upper cutter holder, the bottom end of the guide sleeve is fixedly connected to the bottom wall of the upper die base, a guide post is slidably connected inside the guide sleeve, the bottom end of the guide post is fixedly connected to the top wall of the lower die base, a lower cutter holder is installed on the top wall of the lower die base, a lower cutter is installed on the lower cutter holder, and a material pressing assembly and a material supporting assembly are respectively provided on the upper die base and the lower die base.
[0006] Furthermore, the pressing assembly includes a convex seat, the top wall of which is fixedly connected to the bottom wall of the upper mold base. An opening is provided at the center of the convex seat, and a hinge seat is slidably connected in the opening. A pressure plate is hinged to the hinge seat, and a spring is installed on the top wall of the hinge seat. The top end of the spring is fixedly connected to the bottom wall of the upper mold base.
[0007] The material support assembly further includes a material support plate, the end of which is fixedly connected to the top wall of the lower mold base. The material support plate is located behind the lower cutter holder, and the top wall of the material support plate is on the same plane as the top wall of the lower cutter holder. A through groove is formed along the length of the material support plate, and a slider is slidably connected in the through groove. A positioning block and an anti-detachment piece are respectively provided at the top and bottom of the slider. The slider, the positioning block, and the anti-detachment piece are fixedly connected by a first bolt.
[0008] Furthermore, right-angled grooves and arc-shaped grooves are respectively provided at both ends of the positioning block.
[0009] Furthermore, a right-angled trapezoidal boss is provided at the inner end of the lower blade holder, the lower blade is mounted on the right-angled trapezoidal boss, a pair of adjustment holes are provided on the lower blade, a second bolt is installed in the adjustment holes, the lower blade holder and the lower blade are fixedly connected by the second bolt, and a gap adjustment block is provided in the gap between the lower blade and the right-angled trapezoidal boss.
[0010] Furthermore, a pair of guide seats are installed on the lower die holder, and wear-resistant plates are installed on the inner side wall of the guide seats and the outer side wall of the upper die holder.
[0011] Furthermore, a notch is provided on the lower mold base, the notch is located between the two guide seats, and the inner wall of the notch is inclined.
[0012] The beneficial effects of this utility model are: by using a cutting die, the two ends of the stone slab workpiece can be quickly cut into arc shapes, which shortens the production cycle, improves efficiency, and reduces processing costs. Attached image description:
[0013] Figure 1 This is an overall structural diagram of the present invention;
[0014] Figure 2 This is the right view of the present invention;
[0015] Figure 3 This is a structural view of the pressing assembly in this utility model;
[0016] Figure 4 This is a view of the lower mold base of this utility model;
[0017] Figure 5 This is a partial cross-sectional view of the main view of this utility model;
[0018] In the figure, 1 is the upper mold base, 101 is the mold shank, 102 is the upper tool holder, 103 is the upper tool, 104 is the guide sleeve, 2 is the lower mold base, 201 is the guide post, 202 is the tool holder, 203 is the lower tool, 3 is the convex seat, 301 is the through port, 302 is the hinge seat, 303 is the pressure plate, 304 is the spring, 4 is the material support plate, 401 is the through groove, 402 is the slider, 403 is the positioning block, 404 is the anti-detachment piece, 405 is the first bolt, 406 is the right angle groove, 407 is the arc groove, 5 is the adjustment hole, 501 is the second bolt, 502 is the gap adjustment block, 6 is the guide seat, 7 is the wear-resistant plate, 8 is the notch, and 9 is the row of stone slab workpieces. Detailed implementation method:
[0019] To provide a clearer understanding of the technical features, objectives, and effects of this utility model, the specific embodiments of this utility model are now described with reference to the accompanying drawings:
[0020] like Figures 1 to 5 As shown, a cutting head mold for producing stone slabs for mining trucks is characterized by comprising an upper mold base 1 and a lower mold base 2. A mold handle 101 is installed on the top wall of the upper mold base 1, an upper blade holder 102 is installed on the bottom wall of the upper mold base 1, an upper blade 103 is installed on the upper blade holder 102, and guide sleeves 104 are provided at both ends of the upper blade holder 102. The bottom end of the guide sleeve 104 is fixedly connected to the bottom wall of the upper mold base 1, and a guide post is slidably connected inside the guide sleeve 104. 201, the bottom end of the guide post 201 is fixedly connected to the top wall of the lower mold base 2, a lower cutter holder 202 is installed on the top wall of the lower mold base 2, a lower cutter 203 is installed on the lower cutter holder 202, and a pressing assembly and a supporting assembly are respectively provided on the upper mold base 1 and the lower mold base 2; the pressing assembly includes a convex seat 3, the top wall of the convex seat 3 is fixedly connected to the bottom wall of the upper mold base 1, and a through-hole 301 is opened at the center of the convex seat 3. A hinge seat 302 is slidably connected within the through-hole 301. A pressure plate 303 is hinged to the hinge seat 302. A spring 304 is installed on the top wall of the hinge seat 302, and the top end of the spring 304 is fixedly connected to the bottom wall of the upper mold base 1. The material support assembly includes a material support plate 4, the end of which is fixedly connected to the top wall of the lower mold base 2. The material support plate 4 is located behind the lower cutter holder 202, and the top wall of the material support plate 4 is fixedly connected to the bottom wall of the lower cutter holder 202. The top wall is on the same plane. A through groove 401 is provided on the material support plate 4 along the length direction. A slider 402 is slidably connected in the through groove 401. A positioning block 403 and an anti-detachment piece 404 are respectively provided at the top and bottom of the slider 402. The slider 402, the positioning block 403 and the anti-detachment piece 404 are fixedly connected by a first bolt 405. A right-angle groove 406 and an arc-shaped groove 407 are respectively provided at both ends of the positioning block 403.
[0021] Specifically, by using a cutting die, both ends of the stone slab workpiece 9 can be quickly cut into an arc shape.
[0022] In actual use, firstly, connect the mold handle 101 to the press, so that the upper mold base 1 can be connected to the press module. Then, install the lower mold base 2 on the press's processing table. The mold installation method is common knowledge known to those skilled in the art and will not be elaborated here. At this time, several stone-discharging slab workpieces 9 can be neatly placed on the material support assembly, and one end of the stone-discharging slab workpiece 9 can be inserted between the upper mold base 1 and the lower mold base 2. Then, start the press to drive the upper mold base 1 to descend, and guide post 201... Guided by the guide sleeve 104, the upper cutter 103 slides, causing its arc-shaped concave cutting surface to cut the end of the stone-laying slab workpiece 9. When the arc-shaped concave cutting surface of the upper cutter 103 engages with the arc-shaped convex cutting surface of the lower cutter 203, the arc-shaped cutting operation of the end of the stone-laying slab workpiece 9 is completed. During the cutting process, both ends of the stone-laying slab workpiece 9 need to be heated to further facilitate the rapid cutting and shaping of its arc-shaped ends. After the arc-shaped cutting of both ends of the stone-laying slab workpiece 9 is completed, it is sent to the subsequent process for end drilling.
[0023] During the above processing, when the press drives the upper mold base 1 to descend, the pressure plate 303 presses the stone-removing plate workpiece 9 to prevent it from shifting during the cutting process, thereby ensuring the safety and stability of the cutting process. Specifically, when the pressure plate 303 presses down on the stone-removing plate workpiece 9, the hinge seat 302 slides into the through 301 and gradually compresses the spring 304, so that the pressure plate 303 can always elastically press the stone-removing plate workpiece 9 during the cutting process, avoiding hard mechanical damage.
[0024] When the stone slab workpiece 9 is placed on the support plate 4, the positioning block 403 can be dragged and slid on the through groove 401, and the right-angled groove 406 end of the positioning block 403 is aligned with the uncut end of the stone slab workpiece 9. At this time, the first bolt 405 is tightened so that the position of the positioning block 403 can be fixed on the support plate 4. Under the action of the positioning block 403, the stone slab workpiece 9 can be further prevented from shifting during cutting, and it is also convenient for workers to measure the size of the stone slab workpiece 9 more stably. After one end of the stone slab workpiece 9 has been cut into an arc shape, the first bolt 405 can be loosened, the two ends of the stone slab workpiece 9 can be swapped, and the positioning block 403 can be rotated so that the cut arc end of the stone slab workpiece 9 can be aligned with the arc groove 407, thereby further facilitating the stable arc cutting operation of the other end of the stone slab workpiece 9.
[0025] like Figures 1 to 5As shown, the cutting head mold for producing stone slabs for mining trucks has a right-angled trapezoidal boss at the inner end of the lower cutter seat 202. The lower cutter 203 is mounted on the right-angled trapezoidal boss. A pair of adjustment holes 5 are provided on the lower cutter 203, and a second bolt 501 is installed in the adjustment holes 5. The lower cutter seat 202 and the lower cutter 203 are fixedly connected by the second bolt 501. A gap adjustment block 502 is provided in the gap between the lower cutter 203 and the right-angled trapezoidal boss. A pair of guide seats 6 are installed on the lower mold base 2. Wear-resistant plates 7 are installed on the inner side wall of the guide seats 6 and the outer side wall of the upper cutter seat 102. A notch 8 is provided on the lower mold base 2, and the notch 8 is located between the two guide seats 6. The inner side wall of the notch 8 is inclined.
[0026] Specifically, the position of the lower cutter 203 on the lower cutter holder 202 can be finely adjusted through the adjustment hole 5.
[0027] In actual use, mechanical wear will inevitably occur after the mold has been used for a long time. At this time, the second bolt 501 can be loosened. Under the action of the adjusting hole 5, the position of the gap adjusting block 502 in the gap between the lower cutter 203 and the right-angled trapezoidal boss can be adjusted. After the position of the lower cutter 203 is determined, the second bolt 501 is tightened to further ensure the precise matching of the upper and lower cutters, avoid dimensional deviations caused by processing errors or wear, and ensure the dimensional stability and surface quality of the stone-laying plate workpiece 9. When the upper cutter 103 cuts the stone-laying plate workpiece 9, it will generate a directional... The force behind the upper cutter 103 causes it to move slightly backward. After prolonged use, this can easily cause wear on the surfaces of the guide sleeve 104 and the guide post 201. Therefore, a pair of guide seats 6 installed on the lower mold base 2 can prevent the upper cutter 103 from moving backward during cutting, protecting the guide sleeve 104 and the guide post 201 from wear. The wear-resistant plate 7 can reduce the direct hard contact between the upper cutter 103 and the guide seat 6, extending their service life. The broken end of the stone slab workpiece 9 can be quickly slid out of the mold through the notch 8 opened on the guide seat 6, making it easy for workers to clean and recycle it in time.
[0028] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A cutting head mold for producing stone slabs for mining trucks, characterized in that: The assembly includes an upper mold base (1) and a lower mold base (2). A mold shank (101) is installed on the top wall of the upper mold base (1). An upper cutter holder (102) is installed on the bottom wall of the upper mold base (1). An upper cutter (103) is installed on the upper cutter holder (102). Guide sleeves (104) are provided at both ends of the upper cutter holder (102). The top end of the guide sleeve (104) is fixedly connected to the bottom wall of the upper mold base (1). A guide post (201) is slidably connected inside the guide sleeve (104). The bottom end of the guide post (201) is fixedly connected to the top wall of the lower mold base (2). A lower cutter holder (202) is installed on the top wall of the lower mold base (2). A lower cutter (203) is installed on the lower cutter holder (202). A pressing assembly and a supporting assembly are respectively provided on the upper mold base (1) and the lower mold base (2).
2. The cutting head mold for producing stone slabs for mining trucks according to claim 1, characterized in that: The pressing assembly includes a convex seat (3), the top wall of which is fixedly connected to the bottom wall of the upper mold base (1). A through-hole (301) is provided at the center of the convex seat (3). A hinge seat (302) is slidably connected in the through-hole (301). A pressure plate (303) is hinged on the hinge seat (302). A spring (304) is installed on the top wall of the hinge seat (302). The top end of the spring (304) is fixedly connected to the bottom wall of the upper mold base (1).
3. The cutting head mold for producing stone slabs for mining trucks according to claim 1, characterized in that: The material support assembly includes a material support plate (4), the end of which is fixedly connected to the top wall of the lower mold base (2). The material support plate (4) is located behind the lower cutter base (202), and the top wall of the material support plate (4) and the top wall of the lower cutter base (202) are on the same plane. A through groove (401) is provided on the material support plate (4) along the length direction. A slider (402) is slidably connected in the through groove (401). A positioning block (403) and an anti-detachment piece (404) are respectively provided at the top and bottom of the slider (402). The slider (402), the positioning block (403), and the anti-detachment piece (404) are fixedly connected by a first bolt (405).
4. The cutting head mold for producing stone slabs for mining trucks according to claim 3, characterized in that: Right-angled grooves (406) and arc-shaped grooves (407) are respectively provided at both ends of the positioning block (403).
5. The cutting head mold for producing stone slabs for mining trucks according to claim 1, characterized in that: A right-angled trapezoidal boss is provided at the inner end of the lower blade holder (202). The lower blade (203) is mounted on the right-angled trapezoidal boss. A pair of adjustment holes (5) are provided on the lower blade (203). A second bolt (501) is installed in the adjustment hole (5). The lower blade holder (202) and the lower blade (203) are fixedly connected by the second bolt (501). A gap adjustment block (502) is provided in the gap between the lower blade (203) and the right-angled trapezoidal boss.
6. The cutting head mold for producing stone slabs for mining trucks according to claim 1, characterized in that: A pair of guide seats (6) are installed on the lower die holder (2), and wear-resistant plates (7) are installed on the inner side wall of the guide seats (6) and the outer side wall of the upper cutter holder (102).
7. The cutting head mold for producing stone slabs for mining trucks according to claim 6, characterized in that: A notch (8) is provided on the lower mold base (2), the notch (8) is located between the two guide seats (6), and the inner wall of the notch (8) is inclined.