An electrical terminal mold
Patent Information
- Application Number
- CN202522118029.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-30
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-09-30
AI Technical Summary
[0002]传统电气端子“圆片-圆环”一体件需先冲裁再卷圆在卷圆时,若采用单工序模一次性折弯,则因圆环包紧力大,顶出时要么拉伤圆环,要么顶杆与下模干涉,且圆片部易被负压吸附在模腔内,取件困难
[0013]本实用新型的有益效果是:一、本模具通过两次折弯,将所述成型部加工成为圆环形,然后再利用联动式的脱模结构,利用所述升降板将所述圆片部顶出所述机体,十分便捷高效。
Smart Images

Figure CN224895445U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electrical terminal mold technology, specifically an electrical terminal mold. Background Technology
[0002] Traditional electrical terminal "circular piece-ring" integral parts require punching and then rolling. During rolling, if a single-operation die is used for bending in one go, the large clamping force of the ring will either damage the ring during ejection or cause interference between the ejector pin and the lower die. Furthermore, the circular piece is easily sucked into the die cavity by negative pressure, making it difficult to remove. If the circular piece could be ejected during ring separation, production efficiency would be greatly increased, and extensive research has been conducted on this. Utility Model Content
[0003] The technical problem to be solved by this utility model is to provide an electrical terminal mold that can solve the problems in the prior art.
[0004] This utility model is achieved through the following technical solution: An electrical terminal mold of this utility model includes a body, an upper mold is provided on the top of the body, a circular piece and a forming part are placed inside the body, a groove assembly for placing the circular piece and the forming part is provided inside the body, a lower mold is slidably provided at the bottom of the body, and a sliding transverse mold is also provided on the front and rear sides of the body, an arc cavity is provided inside the transverse mold, and an ejection assembly is provided on the left side of the lower mold to push the circular piece upward after the lower mold moves to the left.
[0005] A further technical solution is provided, wherein a first hydraulic cylinder is fixed on the front and rear sides of the machine body, the push rod of the first hydraulic cylinder passes through the machine body and is fixedly connected to the transverse mold, a plurality of first slide rods are slidably arranged inside the machine body, the first slide rods are fixedly connected to the transverse mold, and a first slide rail is fixed at the bottom of the machine body, the first slide rail is slidably connected to the transverse mold.
[0006] In a further technical solution, a fixing plate is fixed to the bottom of the machine body, and an insertion hole is provided in the fixing plate. A boss is fixed to the right side of the lower mold, and the boss is inserted into the insertion hole.
[0007] A further technical solution includes a groove assembly comprising a first forming groove disposed within the body of the machine body, a second forming groove connected to one side of the first forming groove, a flange fixed inside the second forming groove, a third forming groove connected to the left side of the second forming groove, and a fourth forming groove fixed to the front and rear ends of the second forming groove.
[0008] A further technical solution includes an ejector assembly comprising a second slide rail fixed to the lower side of the machine body, a movable box slidably disposed within the second slide rail, the right end of the movable box being fixedly connected to the lower mold, a movable structure fixed to the lower side of the machine body for driving the movable box to move left and right, a lifting plate for moving up and down being disposed within the movable box, and a guide groove pushing structure for pushing the lifting plate upward after the movable box moves to the left being disposed between the movable box and the machine body.
[0009] A further technical solution includes a base plate fixed to the lower side of the machine body, a second hydraulic cylinder fixed on the base plate, a push rod of the second hydraulic cylinder fixed to the moving box, and a plurality of second slide rods slidably arranged inside the base plate, the second slide rods being fixedly connected to the moving box.
[0010] In a further technical solution, a vertical guide rod is fixed to the top of the base plate, and the vertical guide rod is fixedly connected to the machine body.
[0011] A further technical solution includes a guide groove pushing structure comprising a transverse cavity disposed on the front and rear sides of the movable box, an oblique cavity connected to the right side of the transverse cavity, a movable rod slidably disposed within the transverse cavity, the right end of the movable rod being fixedly connected to the lifting plate, and vertical guide assemblies disposed on the front and rear sides of the movable rod to guide it to move only up and down.
[0012] A further technical solution includes a vertical guide assembly comprising lifting blocks fixed to the front and rear sides of the movable rod, the lifting blocks being slidably disposed on the outer surface of the vertical guide rod.
[0013] The beneficial effects of this utility model are: First, this mold processes the forming part into a ring shape by bending it twice, and then uses a linkage demolding structure to push the circular part out of the machine body using the lifting plate, which is very convenient and efficient.
[0014] Second, the third forming groove is used to prevent the lifting plate from getting stuck after it moves upward, thus preventing the lifting plate from being unable to push out normally.
[0015] Third, the flange facilitates the stable placement of the circular piece, and the lower mold abuts against the lower end face of the forming part, preventing the circular piece and the forming part from warping.
[0016] Fourth, the lower mold is provided with a cavity. After the lower mold and the moving box move to the left, the lifting plate can be located in the cavity, which prevents the lifting plate from being stuck by the lower mold. This allows the lifting plate to push the circular piece normally. Furthermore, the cavity occupies a small area of the lower mold, which can maintain the arc structure of the top of the lower mold. This allows the forming part to maintain its circular structure even after being bent. Since the forming part itself needs to be connected to the wire end in subsequent use, its roundness requirement is not very high. After the wire end is connected, the forming part needs to be pressed and deformed to fix it to the wire end. Therefore, this design effectively balances the final size of the product and the processing technology. Attached Figure Description
[0017] For ease of explanation, the present invention will be described in detail below with reference to specific embodiments and accompanying drawings.
[0018] Figure 1 This is a schematic diagram of the overall structure of an electrical terminal mold according to the present invention; Figure 2 for Figure 1 A schematic diagram at point A in the middle; Figure 3 for Figure 1 A side view of the terminal mold of China Electric. Figure 4 for Figure 3 A bottom view of the terminal mold of China Electric; Figure 5 for Figure 1 A cross-sectional view of the terminal mold for China Electric. Figure 6 for Figure 1 A schematic diagram of the structure of the intermediate mold after the circular piece part and the forming part are placed; Figure 7 for Figure 5 A schematic diagram of the structure after the upper and middle molds bend the forming part; Figure 8 for Figure 7 A schematic diagram of the structure after the forming part is bent by the transverse mold; Figure 9 for Figure 7 A schematic diagram of the structure after the lower mold separates from the forming part to the left; Figure 10 for Figure 9 A schematic diagram of the structure after the lower mold continues to move to the left and the lifting plate lifts the circular piece; Figure 11 for Figure 1 Schematic diagram of the structure of the middle circular section and the forming section; Figure 12 for Figure 11 A schematic diagram of the middle circular section and the forming section after the first bending; Figure 13 for Figure 12 A schematic diagram of the middle circular section and the forming section after the second bending; In the figure, the components are: body 11, first slide bar 12, first hydraulic cylinder 13, first forming groove 14, upper mold 15, fourth forming groove 21, second forming groove 22, flange 23, third forming groove 24, lifting plate 25, lower mold 26, cavity 27, base plate 31, second slide bar 32, second hydraulic cylinder 33, second slide rail 34, lifting block 35, vertical guide rod 36, moving rod 37, fixing plate 39, insertion hole 41, boss 42, arc cavity 43, transverse mold 44, first slide rail 45, moving box 51, transverse cavity 52, oblique cavity 53, circular piece part 91, and forming part 92. Detailed Implementation
[0019] like Figures 1-13 As shown, this utility model will be described in detail. For ease of description, the directions mentioned below are defined as follows: the directions of up, down, left, right, front, and back mentioned below are the same as... Figure 1 The projection relationship of the electrical terminal mold of this utility model is consistent in the up, down, left, right, front and back directions. It includes a body 11, an upper mold 15 is provided on the upper part of the body 11, the upper mold 15 is driven to press down by the stamping equipment in the external space, a circular piece 91 and a forming part 92 are placed in the body 11, the circular piece 91 and the forming part 92 form an integral part, a groove assembly for placing the circular piece 91 and the forming part 92 is provided in the body 11, a lower mold 26 is slidably provided at the bottom of the body 11, the upper mold 15 presses the forming part 92 down on the outer surface of the lower mold 26 to form a U-shaped structure for the first time, a sliding transverse mold 44 is also provided on the front and rear sides of the body 11, a circular arc cavity 43 is provided in the transverse mold 44, the transverse mold 44 and the circular arc cavity 43 laterally squeeze the forming part 92 to form a ring structure, and an ejection assembly is provided on the left side of the lower mold 26 to push the circular piece 91 upward after the lower mold 26 moves to the left.
[0020] Advantageously, a first hydraulic cylinder 13 is fixed on the front and rear sides of the machine body 11. The push rod of the first hydraulic cylinder 13 passes through the machine body 11 and is fixedly connected to the transverse mold 44. Multiple first slide rods 12 are slidably arranged inside the machine body 11. The first slide rods 12 are fixedly connected to the transverse mold 44. A first slide rail 45 is fixed at the bottom of the machine body 11. The first slide rail 45 is slidably connected to the transverse mold 44.
[0021] Advantageously, a fixing plate 39 is fixed at the bottom of the machine body 11, and an insertion hole 41 is provided in the fixing plate 39. A boss 42 is fixed on the right side of the lower mold 26. After the lower mold 26 moves to the right, the boss 42 is inserted into the insertion hole 41, so that the right end of the lower mold 26 is locked to balance the downward squeezing force of the upper mold 15.
[0022] Advantageously, the groove assembly includes a first forming groove 14 disposed within the body 11. The shape of the first forming groove 14 is the same as that of the initial forming part 92, but its size is larger than that of the forming part 92 to reserve space for the forming part 92 after bending downward. A second forming groove 22 is connected to one side of the first forming groove 14. A flange 23 is fixed inside the second forming groove 22. A third forming groove 24 is connected to the left side of the second forming groove 22. A fourth forming groove 21 is fixed to the front and rear ends of the second forming groove 22. The flange 23 is used to place the circular piece part 91. The shape of the second forming groove 22 is the same as that of the second forming groove 22, but its size is larger than that of the circular piece part 91 to reserve space for the circular piece part 91 to detach upward. The flange 23 is used to place the circular piece part 91. The function of the fourth forming groove 21 is to prevent the forming part 92 from getting stuck on the body 11 during forming.
[0023] Advantageously, the ejection assembly includes a second slide rail 34 fixed to the lower side of the body 11. A movable box 51 is slidably disposed in the second slide rail 34. The right end of the movable box 51 is fixedly connected to the lower mold 26. A movable structure that drives the movable box 51 to move left and right is fixed to the lower side of the body 11. A lifting plate 25 that moves up and down is disposed in the movable box 51. A guide groove pushing structure is disposed between the movable box 51 and the body 11, which pushes the lifting plate 25 upward after the movable box 51 moves to the left. After the lifting plate 25 moves upward, it pushes the circular piece 91 upward out of the flange 23.
[0024] Advantageously, the movable structure includes a base plate 31 fixed to the lower side of the body 11, a second hydraulic cylinder 33 fixed on the base plate 31, the push rod of the second hydraulic cylinder 33 fixed to the movable box 51, and a plurality of second slide rods 32 slidably arranged inside the base plate 31, the second slide rods 32 being fixedly connected to the movable box 51.
[0025] Advantageously, a vertical guide rod 36 is fixed to the top of the base plate 31, and the vertical guide rod 36 is fixedly connected to the body 11.
[0026] Advantageously, the guide groove pushing structure includes a transverse cavity 52 disposed on the front and rear sides of the movable box 51, and an inclined cavity 53 connected to the right side of the transverse cavity 52. The length of the transverse cavity 52 is greater than the length of the lower mold 26, and the height of the inclined cavity 53 is sufficient to allow the lifting plate 25 to completely exit the upper surface of the machine body 11. A moving rod 37 is slidably disposed in the transverse cavity 52. The right end of the moving rod 37 is fixedly connected to the lifting plate 25. Vertical guide assemblies are disposed on the front and rear sides of the moving rod 37 to guide it to move only up and down.
[0027] After the moving box 51 moves to the left, the moving rod 37 moves within the transverse cavity 52. After the lower mold 26 has completely moved out of the forming part 92, the moving rod 37 moves along the transverse cavity 52. After the moving box 51 continues to move, the moving rod 37 and the lifting plate 25 can move upward to push the circular piece 91 out of the machine body 11.
[0028] Advantageously, the vertical guide assembly comprises lifting blocks 35 fixed to the front and rear sides of the moving rod 37, and the lifting blocks 35 are slidably arranged on the outer surface of the vertical guide rod 36.
[0029] By placing the disc portion 91 on the upper end face of the flange 23, then placing the forming portion 92 on the upper side of the lower die 26, first, the upper die 15 is driven by the stamping equipment in the external space to bend the forming portion 92 on the outer surface of the lower die 26 for the first time, then the upper die 15 resets upward, after that, the first hydraulic cylinder 13 operates to drive the transverse die 44 and the arc cavity 43 to move close to the lower die 26, so as to bend the forming portion 92 for the second time to form a circular ring structure, then the second hydraulic cylinder 33 operates to move the moving box 51 and the lower die 26 to the left, at this time, the moving rod 37 moves along the transverse cavity 52, after the lower die 26 is completely separated from the forming portion 92, the moving rod 37 moves along the inclined cavity 53, so that the moving rod 37, the lifting blocks 35 and the lifting plate 25 move upward, the lifting plate 25 pushes the disc portion 91 out of the machine body 11, then the operator takes out the completed disc portion 91 and forming portion 92, and then puts in the flat-plate-shaped disc portion 91 and forming portion 92 again.
[0030] The third forming groove 24 is used to prevent the lifting plate 25 from being stuck after moving upward, so as to avoid the situation that the lifting plate 25 cannot perform normal ejection.
[0031] The flange 23 facilitates stable placement of the disc portion 91, and the lower die 26 abuts against the lower end face of the forming portion 92, preventing the disc portion 91 and the forming portion 92 from tilting up.
[0032] A cavity 27 is disposed in the lower die 26. After the lower die 26 and the moving box 51 move to the left, the lifting plate 25 can be located in the cavity 27, preventing the lifting plate 25 from being stuck by the lower die 26, so that the lifting plate 91 can normally push and eject the disc portion 91.
[0033] The hydraulic system supporting the above hydraulic cylinders includes, but is not limited to, solenoid valves, PLC controllers, hydraulic circuits, hydraulic tanks and hydraulic pumps, all of which are common prior art in the die field.
[0034] The matching surface between the moving rod 37 and the inclined cavity 53 is provided with a wear-resistant coating with a friction coefficient ≤0.15, which ensures the stability of long-term use; the lifting blocks 35 and the vertical guide rod 36 are matched through linear bearings, so as to avoid the offset of the disc portion 91 during ejection.
[0035] The above are only specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any changes or substitutions that can be easily conceived by those skilled in the art without creative work shall be covered within the protection scope of the present utility model; therefore, the protection scope of the present utility model shall be subject to the protection scope defined by the appended claims.
Claims
1. An electrical terminal mold, comprising a body (11), an upper mold (15) disposed above the body (11), and a circular piece portion (91) and a forming portion (92) disposed within the body (11), characterized in that, The machine body (11) is provided with a groove assembly for placing the circular piece (91) and the forming part (92). A lower mold (26) is slidably provided at the bottom of the machine body (11). A sliding transverse mold (44) is also provided on the front and rear sides of the machine body (11). An arc cavity (43) is provided in the transverse mold (44). An ejection assembly is also provided on the left side of the lower mold (26) to push the circular piece (91) upward after the lower mold (26) moves to the left.
2. The electrical terminal mold according to claim 1, characterized in that: A first hydraulic cylinder (13) is fixed on the front and rear sides of the machine body (11). The push rod of the first hydraulic cylinder (13) passes through the machine body (11) and is fixedly connected to the transverse mold (44). A plurality of first slide rods (12) are slidably arranged inside the machine body (11). The first slide rods (12) are fixedly connected to the transverse mold (44). A first slide rail (45) is fixed at the bottom of the machine body (11). The first slide rail (45) is slidably connected to the transverse mold (44).
3. An electrical terminal mold according to claim 1, characterized in that: The bottom of the body (11) is fixed with a fixing plate (39), and the fixing plate (39) is provided with a plug hole (41). The right side of the lower mold (26) is fixed with a boss (42), and the boss (42) is inserted into the plug hole (41).
4. An electrical terminal mold according to claim 1, characterized in that: The groove assembly includes a first forming groove (14) disposed in the body (11), a second forming groove (22) connected to one side of the first forming groove (14), a flange (23) fixed in the second forming groove (22), a third forming groove (24) connected to the left side of the second forming groove (22), and a fourth forming groove (21) fixed at the front and rear ends of the second forming groove (22).
5. An electrical terminal mold according to claim 4, characterized in that: The ejection assembly includes a second slide rail (34) fixed to the lower side of the machine body (11). A movable box (51) is slidably disposed in the second slide rail (34). The right end of the movable box (51) is fixedly connected to the lower mold (26). A movable structure that drives the movable box (51) to move left and right is fixed to the lower side of the machine body (11). A lifting plate (25) that moves up and down is disposed in the movable box (51). A guide groove pushing structure that pushes the lifting plate (25) upward after the movable box (51) moves to the left is disposed between the movable box (51) and the machine body (11).
6. An electrical terminal mold according to claim 5, characterized in that: The movable structure includes a base plate (31) fixed to the lower side of the body (11), a second hydraulic cylinder (33) fixed on the base plate (31), the push rod of the second hydraulic cylinder (33) fixed to the movable box (51), and a plurality of second slide rods (32) slidably arranged inside the base plate (31), the second slide rods (32) being fixedly connected to the movable box (51).
7. An electrical terminal mold according to claim 6, characterized in that: A vertical guide rod (36) is fixed to the top of the base plate (31), and the vertical guide rod (36) is fixedly connected to the body (11).
8. An electrical terminal mold according to claim 7, characterized in that: The guide channel pushing structure includes a transverse cavity (52) disposed on the front and rear sides of the movable box (51). An oblique cavity (53) is connected to the right side of the transverse cavity (52). A moving rod (37) is slidably disposed in the transverse cavity (52). The right end of the moving rod (37) is fixedly connected to the lifting plate (25). Vertical guide assemblies are provided on the front and rear sides of the moving rod (37) to guide it to move only up and down.
9. An electrical terminal mold according to claim 8, characterized in that: The vertical guide assembly includes lifting blocks (35) fixed to the front and rear sides of the moving rod (37), and the lifting blocks (35) are slidably disposed on the outer surface of the vertical guide rod (36).