An automobile wiring terminal stamping forming device
Patent Information
- Application Number
- CN202522492314.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-25
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-25
AI Technical Summary
[0002]在汽车制造业快速发展的背景下,汽车接线端子作为电路连接关键部件,需求与质量、效率要求同步提升,但传统冲压成型设备存在诸多短板:模座多为固定连接,更换不同规格端子需换整套冲压模块,设备投入高且更换繁琐,适用范围受限,成型后需人工取件,劳动强度大、易损坏成品且效率低,难以满足批量生产需求,部件连接复杂,关键传动部件滑动摩擦磨损严重,设备故障频发,维修难度与维护成本高,频繁停机还影响生产进度
[0014]1.装置通过导向柱与导套的配合,为顶板及冲压成型头的移动提供稳定导向,避免冲压过程中出现偏移,同时冲压成型头与成型模槽精准契合,确保原材料能完全贴合模槽形状,大幅提升端子片的成型精度,减少因偏差导致的产品报废,保障产品质量稳定,另一方面,下模座与底座、上模座与顶板均采用可拆卸连接,当需要加工不同规格的接线端子时,无需更换整个装置,只需快速替换匹配的模座即可,不仅降低了设备投入成本,还让装置能满足多种生产需求,适用范围更广。
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Figure CN224895477U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of terminal block manufacturing technology, specifically to a stamping and forming device for automotive terminal blocks. Background Technology
[0002] Against the backdrop of the rapid development of the automotive manufacturing industry, automotive terminal blocks, as key components for circuit connections, are experiencing increasing demand and higher requirements for quality and efficiency. However, traditional stamping equipment has many shortcomings: the die bases are mostly fixed connections, requiring the replacement of the entire stamping module when changing to different terminal specifications, resulting in high equipment investment and cumbersome replacement processes, limiting the scope of application; manual removal of parts after forming is required, leading to high labor intensity, easy damage to finished products, and low efficiency, making it difficult to meet the needs of mass production; complex component connections, severe sliding friction and wear of key transmission components, frequent equipment failures, high maintenance difficulty and costs, and frequent downtime also affecting production progress. Therefore, those skilled in the art provide an automotive terminal block stamping forming device to solve the problems mentioned in the background art. Utility Model Content
[0003] The purpose of this utility model is to provide a stamping and forming device for automotive terminal blocks to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution:
[0005] A stamping and forming device for automotive terminal blocks includes a base and a top plate. A lower die base is detachably connected to the surface of the base, and a forming groove is formed on the surface of the lower die base. An upper die base is detachably connected to the lower surface of the top plate, and a stamping head is fixedly connected to the lower surface of the upper die base. The stamping head fits into the forming groove. An ejector plate is slidably connected to the inner wall of the forming groove. A transmission cavity is formed inside the lower die base, and an ejection mechanism is provided on the inner wall of the transmission cavity. The output end of the ejection mechanism is fixedly connected to the lower surface of the ejector plate. The ejection mechanism includes a fixing component, a sliding sleeve, a sliding rod, a guide wheel, a rotating shaft, and a cam.
[0006] Furthermore, a fixing member is fixedly connected to the inner wall of the transmission cavity, a sliding sleeve is embedded inside the fixing member, a sliding rod is slidably connected to the inner wall of the sliding sleeve, and the top end of the sliding rod is fixedly connected to the lower surface of the ejector plate.
[0007] Furthermore, a guide wheel is rotatably connected to the bottom of the slide rod, and a cam is rotatably connected to the inner wall of the transmission cavity, with the cam abutting against the guide wheel.
[0008] Furthermore, a return spring is fixedly connected between the ejector plate and the fixing member, and the return spring is sleeved on the slide rod.
[0009] Furthermore, a fixing plate is fixedly connected to the side wall of the lower mold base, a servo motor is fixedly connected to the side wall of the fixing plate, a transmission rod is fixedly connected to the power output end of the servo motor, and one end of the transmission rod is fixedly connected to the end of the camshaft.
[0010] Furthermore, a connecting seat is fixedly connected to the upper surface of the top plate, and the top plate is fixedly connected to the output end of an external hydraulic device through the connecting seat.
[0011] Furthermore, a guide post is fixedly connected to the surface of the base, and a guide sleeve is embedded in the surface of the top plate, with the guide post sliding within the guide sleeve.
[0012] By adopting the above technical solution
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. The device provides stable guidance for the movement of the top plate and stamping head through the cooperation of guide columns and guide sleeves, avoiding deviation during the stamping process. At the same time, the stamping head and the forming mold groove are precisely matched, ensuring that the raw material can completely fit the shape of the mold groove, which greatly improves the forming accuracy of the terminal piece, reduces product scrap due to deviation, and ensures stable product quality. On the other hand, the lower mold base and the base, as well as the upper mold base and the top plate, are all detachably connected. When different specifications of wiring terminals need to be processed, there is no need to replace the entire device. Only the matching mold base needs to be quickly replaced. This not only reduces the equipment investment cost, but also allows the device to meet a variety of production needs and has a wider range of applications.
[0015] 2. After the terminal piece is stamped, it can be automatically ejected from the mold groove without manual removal. This reduces manual operation steps and labor intensity, and avoids the problems of low efficiency and easy damage to finished products caused by manual removal, effectively improving overall production efficiency. In terms of structure and maintenance, the sliding rod and sliding sleeve in the ejection mechanism slide together, and the guide wheel and cam roll and abut against each other, reducing friction wear of components. The return spring can realize the smooth return of the ejection mechanism, avoiding damage from hard collisions. With the stable connection of each key component, the failure rate of equipment is reduced and the service life is extended. At the same time, the connection method of each component of the device is simple and reasonable. For example, the top plate can be quickly connected to external hydraulic equipment through the connecting seat, and the detachable mold base is also convenient for replacement and maintenance. The staff can quickly deal with equipment problems, reducing maintenance difficulty and cost. Attached Figure Description
[0016] Figure 1 A schematic diagram of the overall structure of a stamping and forming device for automotive terminal blocks;
[0017] Figure 2 A cross-sectional view of an automotive terminal block stamping forming device;
[0018] Figure 3A stamping forming device for automotive terminal blocks Figure 2 Enlarged view of point A in the middle;
[0019] Figure 4 This is a schematic diagram of the internal structure of the transmission cavity of a stamping and forming device for automotive terminal blocks.
[0020] In the diagram: 1. Base; 2. Lower mold base; 3. Forming mold groove; 4. Top plate; 5. Upper mold base; 6. Stamping head; 7. Guide post; 8. Guide sleeve; 9. Connecting seat; 10. Ejector plate; 11. Transmission cavity; 12. Fixing component; 13. Sliding sleeve; 14. Sliding rod; 15. Guide wheel; 16. Transmission rod; 17. Cam; 18. Return spring; 19. Fixing plate; 20. Servo motor. Detailed Implementation
[0021] To make the technical means, creative features, achieved objectives and effects of this utility model easier to understand, the present utility model is further described below in conjunction with specific embodiments. In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0022] Please see Figures 1-4This utility model provides an embodiment of an automotive terminal block stamping forming device, comprising a base 1 and a top plate 4. A lower die base 2 is detachably connected to the surface of the base 1, and a forming groove 3 is formed on the surface of the lower die base 2. An upper die base 5 is detachably connected to the lower surface of the top plate 4, and a stamping head 6 is fixedly connected to the lower surface of the upper die base 5. The stamping head 6 fits into the forming groove 3. An ejector plate 10 is slidably connected to the inner wall of the forming groove 3. A transmission cavity 11 is formed inside the lower die base 2, and an ejection mechanism is provided on the inner wall of the transmission cavity 11. The output end of the ejection mechanism is fixedly connected to the lower surface of the ejection plate 10. The ejection mechanism includes a fixing component 12, a sliding sleeve 13, a sliding rod 14, a guide wheel 15, a rotating shaft, and a cam 17. A connecting seat 9 is fixedly connected to the upper surface of the top plate 4. The top plate 4 is fixedly connected to the output end of an external hydraulic device through the connecting seat 9. A guide post 7 is fixedly connected to the surface of the base 1. A guide sleeve 8 is embedded in the surface of the top plate 4, and the guide post 7 slides within the guide sleeve 8. First, the external hydraulic device is connected through the connecting seat 9 on the top plate 4, and then the guide post 7 and the guide sleeve 8 cooperate. The device guides the flow of the terminal piece through a series of steps. First, it guides the flow by assembling a suitable detachable lower die holder 2 and upper die holder 5 according to the terminal specifications. This ensures the stamping head 6 aligns with the forming mold groove 3. Once the stamping head 6 contacts the terminal piece material placed in the forming mold groove 3, pressure is applied, causing the material to gradually conform to the inner wall shape of the forming mold groove 3 under the squeezing action of the stamping head 6, thus completing the terminal piece stamping process. The device provides stable guidance for the movement of the top plate 4 and the stamping head 6 through the cooperation of the guide column 7 and guide sleeve 8, preventing deviation during stamping. Simultaneously, the precise fit between the stamping head 6 and the forming mold groove 3 ensures the material completely conforms to the mold groove shape, significantly improving the forming accuracy of the terminal piece, reducing product scrap due to deviation, and guaranteeing stable product quality. Furthermore, the lower die holder 2 and base 1, and the upper die holder 5 and top plate 4 are all detachably connected. When processing different specifications of terminals, it is not necessary to replace the entire device; only a matching die holder needs to be quickly replaced. This not only reduces equipment investment costs but also allows the device to meet various production needs, broadening its applicability.
[0023] In this embodiment, a fixing member 12 is fixedly connected to the inner wall of the transmission cavity 11. A sliding sleeve 13 is embedded inside the fixing member 12. A sliding rod 14 is slidably connected to the inner wall of the sliding sleeve 13. The top end of the sliding rod 14 is fixedly connected to the lower surface of the ejector plate 10. A guide wheel 15 is rotatably connected to the bottom of the sliding rod 14. A cam 17 is rotatably connected to the inner wall of the transmission cavity 11, and the cam 17 abuts against the guide wheel 15. A return spring 18 is fixedly connected between the ejector plate 10 and the fixing member 12, and the return spring 18 is sleeved on the sliding rod 14. A fixing plate 19 is fixedly connected to the side wall of the lower mold base 2. A servo motor 20 is fixedly connected to the side wall of the fixing plate 19. A transmission rod 16 is fixedly connected to the power output end of motor 20. One end of the transmission rod 16 is fixedly connected to the shaft end of cam 17. After stamping is completed, the external hydraulic equipment drives the top plate 4, upper die base 5, and stamping head 6 to return to their original positions. Subsequently, the servo motor 20 fixed on the side wall fixing plate 19 of the lower die base 2 is started. The power output end of the servo motor 20 drives the transmission rod 16 to rotate. The transmission rod 16 then drives the cam 17, which is fixedly connected to its shaft end, to rotate in the transmission cavity 11. Since the cam 17 and the guide wheel 15 rotatably connected to the bottom of the slide rod 14 abut against each other, the rotation of the cam 17 will push the guide wheel 15 to move upward. The guide wheel 15 carries... The movable slide rod 14 slides upward within the sliding sleeve 13 embedded inside the fixed part 12. The top end of the slide rod 14 is fixedly connected to the lower surface of the ejector plate 10. Therefore, when the slide rod 14 moves upward, it pushes the ejector plate 10 to slide against the inner wall of the forming mold groove 3, ejecting the formed terminal piece from the forming mold groove 3, making it convenient for workers to remove the finished product. Finally, the servo motor 20 continues to rotate, and the return spring 18 pulls the ejector plate 10 and the slide rod 14 to return to their original positions, thus completing a complete work cycle. After the terminal piece is stamped, the finished terminal piece can be automatically ejected from the mold groove without manual removal, which reduces manual operation steps, reduces labor intensity, and avoids human error. To address the issues of low part removal efficiency and easy damage to finished products, this device effectively improves overall production efficiency. In terms of structure and maintenance, the sliding rod 14 and sliding sleeve 13 in the ejection mechanism slide together, and the guide wheel 15 and cam 17 roll and abut against each other, reducing component friction wear. The return spring 18 enables the ejection mechanism to return to its stable position, avoiding damage from hard collisions. Combined with the stable connection of each key component, it reduces the equipment failure rate and extends service life. At the same time, the connection method of each component of the device is simple and reasonable. For example, the top plate 4 can be quickly connected to external hydraulic equipment through the connecting seat 9. The detachable mold base is also easy to replace and repair. The staff can quickly deal with equipment problems, reducing maintenance difficulty and cost.
[0024] During operation, the device first connects to the external hydraulic equipment via the connecting seat 9 on the top plate 4. Guide pillars 7 and guide sleeves 8 are used for guidance. Then, a suitable detachable lower die holder 2 and upper die holder 5 are assembled according to the terminal specifications, ensuring the stamping head 6 aligns with the forming mold groove 3. When the stamping head 6 contacts the terminal piece material placed in the forming mold groove 3, pressure is applied, causing the material to gradually conform to the inner wall shape of the forming mold groove 3 under the squeezing action of the stamping head 6, completing the terminal piece stamping process. After stamping, the external hydraulic equipment drives the top plate 4, upper die holder 5, and stamping head 6 to return to their original positions. Subsequently, the servo motor 20 fixed on the side wall fixing plate 19 of the lower die holder 2 is activated. The power output of the servo motor 20 drives the transmission rod. When the transmission rod 16 rotates, it drives the cam 17, which is fixedly connected to its shaft end, to rotate in the transmission cavity 11. Since the cam 17 and the guide wheel 15, which is rotatably connected to the bottom of the slide rod 14, abut against each other, the rotation of the cam 17 will push the guide wheel 15 to move upward. The guide wheel 15 will drive the slide rod 14 to slide upward in the sliding sleeve 13 embedded in the fixing part 12. The top of the slide rod 14 is fixedly connected to the lower surface of the ejector plate 10. Therefore, when the slide rod 14 moves upward, it will push the ejector plate 10 to slide on the inner side wall of the forming mold groove 3, and eject the formed terminal piece from the forming mold groove 3, making it convenient for the staff to take out the finished product. Finally, the servo motor 20 continues to rotate, and the reset spring 18 pulls the ejector plate 10 and the slide rod 14 to reset, thus completing a complete work cycle.
[0025] After the terminal piece is stamped, it can be automatically ejected from the mold groove without manual removal. This reduces manual operation steps and labor intensity, and avoids the problems of low efficiency and easy damage to finished products caused by manual removal, effectively improving overall production efficiency. In terms of structure and maintenance, the sliding rod 14 and sliding sleeve 13 in the ejection mechanism slide and the guide wheel 15 and cam 17 roll and abut, reducing component friction wear. The return spring 18 can realize the smooth return of the ejection mechanism, avoiding damage from hard collisions. With the stable connection of each key component, the failure rate of the equipment is reduced and the service life is extended. At the same time, the connection method of each component of the device is simple and reasonable. For example, the top plate 4 can be quickly connected to external hydraulic equipment through the connecting seat 9, and the detachable mold base is also convenient for replacement and maintenance. Staff can quickly handle equipment problems, reducing maintenance difficulty and costs. The device provides stable guidance for the movement of the top plate 4 and the stamping head 6 through the cooperation of the guide column 7 and the guide sleeve 8, avoiding deviation during the stamping process. At the same time, the stamping head 6 and the forming mold groove 3 fit precisely, ensuring that the raw material can completely conform to the shape of the mold groove, greatly improving the forming accuracy of the terminal piece, reducing product scrap due to deviation, and ensuring stable product quality. On the other hand, the lower mold base 2 and the base 1, and the upper mold base 5 and the top plate 4 are all detachably connected. When different specifications of wiring terminals need to be processed, there is no need to replace the entire device. Only the matching mold base needs to be quickly replaced. This not only reduces the equipment investment cost, but also allows the device to meet a variety of production needs and has a wider range of applications.
[0026] This specification describes embodiments, but not every embodiment contains only one independent technical solution. This way of describing the specification is only for clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A stamping and forming device for automotive terminal blocks, characterized in that, The device includes a base (1) and a top plate (4). The base (1) is detachably connected to a lower mold base (2). The lower mold base (2) has a forming mold groove (3) on its surface. The top plate (4) is detachably connected to an upper mold base (5). The upper mold base (5) has a stamping head (6) fixedly connected to its lower surface. The stamping head (6) fits into the forming mold groove (3). The inner wall of the forming mold groove (3) is slidably connected to an ejector plate (10). The lower mold base (2) has a transmission cavity (11) inside. The inner wall of the transmission cavity (11) is provided with an ejector mechanism. The output end of the ejector mechanism is fixedly connected to the lower surface of the ejector plate (10). The ejector mechanism includes a fixing part (12), a sliding sleeve (13), a sliding rod (14), a guide wheel (15), a rotating shaft, and a cam (17).
2. The automotive terminal block stamping forming device according to claim 1, characterized in that, The inner wall of the transmission cavity (11) is fixedly connected to a fixing member (12), and a sliding sleeve (13) is embedded inside the fixing member (12). A sliding rod (14) is slidably connected to the inner wall of the sliding sleeve (13), and the top end of the sliding rod (14) is fixedly connected to the lower surface of the ejector plate (10).
3. The automotive terminal block stamping forming device according to claim 1, characterized in that, The bottom of the slide rod (14) is rotatably connected to a guide wheel (15), and the inner wall of the transmission cavity (11) is rotatably connected to a cam (17), and the cam (17) and the guide wheel (15) abut against each other.
4. The automotive terminal block stamping forming device according to claim 1, characterized in that, A return spring (18) is fixedly connected between the ejector plate (10) and the fixing member (12), and the return spring (18) is sleeved on the slide rod (14).
5. The automotive terminal block stamping forming device according to claim 1, characterized in that, The lower mold base (2) is fixedly connected to a fixing plate (19) on its side wall. A servo motor (20) is fixedly connected to the side wall of the fixing plate (19). A transmission rod (16) is fixedly connected to the power output end of the servo motor (20). One end of the transmission rod (16) is fixedly connected to the shaft end of the cam (17).
6. The automotive terminal block stamping forming apparatus according to claim 1, characterized in that, A connecting seat (9) is fixedly connected to the upper surface of the top plate (4), and the top plate (4) is fixedly connected to the output end of the external hydraulic equipment through the connecting seat (9).
7. The automotive terminal block stamping forming apparatus according to claim 1, characterized in that, The base (1) is fixedly connected to a guide post (7), and the top plate (4) is embedded with a guide sleeve (8), and the guide post (7) slides in the guide sleeve (8).