A press line scrap collection device

Abstract

The utility model discloses a stamping line waste collecting device relates to waste recovery technical field, solved the existing device usually does not have accurate classification collection function, and different types of waste mixed accumulation, greatly increased the cost of waste recovery, reduced the problem of recycling efficiency. A kind of stamping line waste collecting device, comprising: mounting bracket;The mounting bracket adopts rectangular frame structure;The rectangular through slot bottom fixed connection of mounting bracket top is provided with the upper passageway of rectangular through slot structure;The bottom of upper passageway is connected and is provided with the lower passageway of rectangular through slot structure;The inner side of lower passageway is fixedly provided with the baffle of a group of rectangular plate structure;The inside upper of lower passageway is fixedly provided with the adsorption rod of cylindrical structure in array mode;The outer side of each group of adsorption rod is slidably provided with the scraper of rectangular plate structure;Greatly reduce the cost of waste recovery, improve the efficiency of recycling.

Description

Technical Field

[0001] This utility model belongs to the field of waste recycling technology, and more specifically, it relates to a waste collection device for stamping lines. Background Technology

[0002] In the field of stamping production, a large amount of waste of various shapes and sizes is continuously generated during the operation of stamping machines. The timely and efficient collection of this waste is a key link to ensure production continuity and a clean workshop environment.

[0003] Current waste collection devices still have the following shortcomings: Existing devices typically lack precise sorting and collection capabilities. Among the waste generated during stamping, some are magnetic metal waste, while others are non-magnetic or non-magnetic metal waste. Existing devices often use a single collection chamber for unified collection, resulting in mixed accumulation of different types of waste. This necessitates additional manpower and resources for sorting, significantly increasing the cost of waste recycling and reducing its efficiency. Utility Model Content

[0004] To address the aforementioned technical problems, this utility model provides a stamping line waste collection device. This addresses the issue that existing devices, as mentioned in the background, typically lack precise sorting and collection capabilities. Among the waste generated during stamping, some are magnetic metal waste, while others are non-magnetic or non-magnetic metal waste. Existing devices often employ a single collection chamber for unified collection, resulting in mixed accumulation of different types of waste. This necessitates additional manpower and resources for sorting, significantly increasing the cost of waste recycling and reducing its efficiency.

[0005] The purpose and effectiveness of this utility model's waste collection device for stamping lines are achieved through the following specific technical means: A waste collection device for a stamping line includes: a mounting frame; the mounting frame adopts a rectangular frame structure, and a through rectangular groove structure is provided at the top of the mounting frame; an upper channel with a rectangular groove structure is fixedly connected to the bottom of the rectangular groove at the top of the mounting frame; a lower channel with a rectangular groove structure is connected to the bottom of the upper channel; a set of rectangular plate structure partitions are fixedly provided on both sides of the interior of the lower channel, and the two sets of partitions divide the lower channel into three parts; cylindrical adsorption rods are arranged and fixedly provided at the top of the interior of the lower channel, and the adsorption rods are made of magnetic material, with both ends of the adsorption rods made of ordinary iron material; a rectangular plate structure scraper is slidably provided on the outside of each set of adsorption rods, and a circular groove structure that fits with the outer surface of the adsorption rod is provided on the scraper, and a through screw hole structure is provided on one side of the top of the scraper.

[0006] Furthermore, a vacuum pump is installed at the top center of the mounting frame; three power modules are fixedly arranged at the bottom of the mounting frame.

[0007] Furthermore, a motor is fixedly installed on one side of the lower channel; a lead screw is rotatably installed in the middle of the lower channel, and the lead screw is connected to the scraper through a threaded connection, and the lead screw is connected to the motor for transmission; an arc-shaped plate structure protective cover is fixedly installed at the top of the lower channel, and the protective cover is located above the lead screw.

[0008] Furthermore, the bottom of the mounting bracket is fixedly provided with six sets of cylindrical fixing rods in a rectangular array, and springs are sleeved on the outside of the fixing rods; a set of rectangular plate sliding plates is slidably arranged between every two sets of fixing rods; a conductor is fixedly arranged in the middle of the bottom of the sliding plate, and the conductor is arranged corresponding to the position of the power module.

[0009] Furthermore, an alarm is fixedly installed on one side of the sliding plate, and the alarm is electrically connected to a conductor; a rectangular groove structure collection trough is provided above the sliding plate, and the collection trough is set corresponding to the three sets of outlet areas of the lower channel.

[0010] Compared with the prior art, the present invention has the following beneficial effects: This invention divides the channel into three independent sections using two sets of partitions within the lower channel. Combined with the magnetic adsorption effect of the adsorption rods, it enables automatic sorting of magnetic and non-magnetic waste. Magnetic waste is adsorbed by the adsorption rods and then falls into the designated channel after subsequent cleaning, while non-magnetic waste falls directly into the corresponding channel. Finally, the waste is collected separately through three sets of collection tanks, eliminating the need for subsequent manual sorting, significantly reducing the cost of waste recycling and improving the efficiency of recycling.

[0011] As waste accumulates, the sliding plate slides down under gravity, causing the conductor to contact the power module and connect the circuit, triggering the alarm. The early warning mechanism has a simple structure and high reliability, and is not affected by environmental factors such as workshop dust and vibration. It can promptly remind operators to replace the collection tank to avoid waste overflow polluting the environment or affecting the operation of the device. At the same time, the spring on the outside of the fixed rod can realize the automatic reset of the sliding plate. After the collection tank is replaced, the device can quickly resume operation, making it convenient to operate. Attached Figure Description

[0012] Figure 1 This is an overall axial view schematic diagram of this utility model.

[0013] Figure 2 This is a schematic diagram of the overall front view structure of this utility model.

[0014] Figure 3 This is a schematic diagram of the connection structure between the upper and lower channels in cross-sectional view of this utility model.

[0015] Figure 4 This is a schematic diagram of the disassembled structure of the adsorption rod and scraper of this utility model.

[0016] Figure 5 This is a bottom view of the sliding plate portion of this utility model.

[0017] In the diagram, the correspondence between component names and drawing numbers is as follows: 1. Mounting bracket; 101. Vacuum pump; 102. Power module; 103. Upper channel; 104. Lower channel; 105. Partition; 106. Adsorption rod; 107. Scraper; 108. Motor; 109. Lead screw; 110. Protective cover; 111. Fixing rod; 112. Sliding plate; 113. Conductor; 114. Alarm; 115. Collection tank. Detailed Implementation

[0018] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples.

[0019] Example 1: As shown in the attached document Figure 1 To be continued Figure 5 As shown: This utility model provides a waste collection device for a stamping line, comprising: a mounting frame 1; the mounting frame 1 adopts a rectangular frame structure, and a through rectangular groove structure is provided at the top of the mounting frame 1; an upper channel 103 with a rectangular groove structure is fixedly connected to the bottom of the rectangular groove at the top of the mounting frame 1, the upper channel 103 receives waste from the rectangular groove at the top of the mounting frame 1, realizes the initial guidance of the waste, and ensures that the waste can smoothly enter the next stage channel structure; a lower channel 104 with a rectangular groove structure is connected to the bottom of the upper channel 103, the lower channel 104 serves as the core channel for waste collection and separation, and provides a carrier for the installation of subsequent components; a set of rectangular plate structure partitions 105 are fixedly provided on both sides inside the lower channel 104, and the two sets of partitions 105 divide the lower channel 104 into three parts, the three parts of the channel can realize the collection of different types of waste. The waste is collected separately to avoid mixing and piling up different types of waste, thus improving the convenience of waste recycling. Cylindrical adsorption rods 106 are arranged and fixedly installed inside the lower channel 104. These rods are made of magnetic material and are used to adsorb and fix waste with adsorption properties, preventing it from scattering randomly within the channel and ensuring that the waste falls precisely into the designated collection area. Both ends of the adsorption rods 106 are made of ordinary iron. Rectangular scrapers 107 are slidably installed on the outer side of each set of adsorption rods 106. The scrapers 107 have circular grooves that fit against the outer surface of the adsorption rods 106. The sliding of the scrapers 107 removes the waste adsorbed on the surface of the adsorption rods 106, preventing long-term adsorption of waste and ensuring effective adsorption. A through-hole screw hole is located on one side of the top of the scrapers 107.

[0020] The mounting frame 1 has a vacuum pump 101 installed at the top center. The vacuum pump 101 is used to generate negative pressure to absorb the waste material in the stamping area into the upper channel 103. Three sets of power modules 102 are fixedly arranged at the bottom of the mounting frame 1.

[0021] A motor 108 is fixedly installed on one side of the lower channel 104, serving as a driving component to provide power for the sliding of the scraper 107. A lead screw 109 is rotatably installed in the middle of the lower channel 104, and the lead screw 109 is connected to the scraper 107 by a threaded connection. The lead screw 109 is also connected to the motor 108 for transmission. Through the threaded connection between the lead screw 109 and the scraper 107, the rotational motion of the motor 108 is converted into the linear sliding motion of the scraper 107, thereby realizing the automatic scraping of waste from the surface of the adsorption rod 106 by the scraper 107. An arc-shaped plate structure protective cover 110 is fixedly installed at the top of the lower channel 104, and the protective cover 110 is located above the lead screw 109. The protective cover 110 is used to protect the lead screw 109 and prevent waste from falling onto the lead screw 109 and affecting its rotational motion.

[0022] The specific usage and function of this embodiment are as follows: When the stamping machine starts working and generates waste, the vacuum pump 101 is activated to generate negative pressure, which quickly absorbs the waste from the stamping area into the rectangular channel at the top of the mounting frame 1. Under the combined action of gravity and negative pressure, the waste entering the rectangular channel enters the upper channel 103. After initial guidance by the upper channel 103, it smoothly enters the lower channel 104, completing the waste adsorption and initial guidance. During the descent of the waste into the lower channel 104, metallic and magnetic waste is adsorbed and fixed by the adsorption rod 106 inside the lower channel 104, preventing it from scattering randomly within the channel. Waste without adsorption properties falls directly into the corresponding independent channels separated by the partition 105 in the lower channel 104, and is directly collected in the corresponding collection tank 115 below. As the device continues to operate, the adsorption rod... The surface of the adsorption rod 106 will adsorb a large amount of waste. When the adsorption amount reaches a certain level, the motor 108 is started. The motor 108 drives the lead screw 109 to rotate. The lead screw 109 drives the scraper 107 to slide linearly along the length of the adsorption rod 106. During the sliding process of the scraper 107, the circular groove on its surface is in close contact with the outer surface of the adsorption rod 106, thereby completely scraping off the waste adsorbed on the surface of the adsorption rod 106. The scraped waste falls into the corresponding collection tank 115 below through the channels on both sides of the lower channel 104. After cleaning is completed, the motor 108 is controlled to reverse, driving the lead screw 109 to rotate in the opposite direction, thereby driving the scraper 107 to slide in the opposite direction along the adsorption rod 106 to clean again. During this process, the protective cover 110 always protects the lead screw 109 to prevent waste from falling onto the lead screw 109 and affecting its rotation.

[0023] Example 2: Based on Example 1, as shown in the appendix Figure 1 To be continued Figure 5 As shown: The mounting bracket 1 has six sets of cylindrical fixing rods 111 fixedly arranged in a rectangular array at its bottom. The fixing rods 111 provide guidance and support for the sliding plate 112. Springs are sleeved on the outer side of the fixing rods 111 to help the sliding plate 112 return to its initial position after being subjected to force. A set of rectangular plate sliding plates 112 is slidably arranged between every two sets of fixing rods 111. The sliding plates 112 are used to support the collection tank 115. As waste accumulates in the collection tank 115, the sliding plates 112 will slide downward along the fixing rods 111 under the action of gravity. A conductor 113 is fixedly arranged in the middle of the bottom of the sliding plate 112. The conductor 113 is arranged corresponding to the position of the power module 102. When the sliding plate 112 slides downward to the designated position, the conductor 113 contacts the power module 102 to realize the circuit conduction.

[0024] An alarm 114 is fixedly installed on one side of the sliding plate 112, and the alarm 114 is electrically connected to the conductor 113. When the conductor 113 contacts the power module 102 to complete the circuit, the alarm 114 is powered on and starts to emit an alarm signal to remind the operator that the collection tank 115 is full and needs to be replaced in time. A rectangular groove structure collection tank 115 is provided above the sliding plate 112, and the collection tank 115 is set to correspond to the three sets of outlet areas of the lower channel 104. The collection tank 115 is used to receive the waste falling from the three parts of the lower channel 104, so as to realize the classified collection and storage of waste.

[0025] The specific usage and function of this embodiment are as follows: In this invention, as waste accumulates in the collection trough 115, the total weight of the collection trough 115 gradually increases, causing the sliding plate 112 supporting the collection trough 115 to slide downwards along the fixed rod 111. During the downward movement of the sliding plate 112, the spring on the outside of the fixed rod 111 is compressed. When the collection trough 115 is full of waste, the sliding plate 112 slides down to the designated position, and the conductor 113 in the middle of its bottom contacts the power module 102 at the bottom of the mounting frame 1, realizing the circuit conduction. After the circuit conduction, the alarm 114 is powered on and starts, emitting a clear alarm signal to remind the operator that the collection trough 115 is full. After receiving the alarm signal, the operator shuts down the relevant operating parts, removes the full collection trough 115 from the sliding plate 112, and replaces it with an empty collection trough 115. After the replacement is completed, the sliding plate 112 slides upward and resets under the elastic reset action of the spring on the outside of the fixing rod 111. The conductor 113 separates from the power module 102, the circuit is disconnected, the alarm 114 stops alarming, the device returns to normal operation, and continues to collect waste.

Claims

1. A waste collection device for a stamping line, characterized in that, include: Mounting bracket (1); the mounting bracket (1) adopts a rectangular frame structure, and the top of the mounting bracket (1) is provided with a through rectangular groove structure; the bottom of the rectangular groove at the top of the mounting bracket (1) is fixedly connected to an upper channel (103) with a rectangular groove structure; the bottom of the upper channel (103) is connected to a lower channel (104) with a rectangular groove structure; both sides of the interior of the lower channel (104) are fixedly provided with a set of rectangular plate structure partitions (105), and the two sets of partitions (105) connect the lower channel (104). It is divided into three parts; the lower channel (104) is arranged in a fixed manner with cylindrical adsorption rods (106) at the top, and the adsorption rods (106) are made of magnetic material. Both ends of the adsorption rods (106) are made of ordinary iron material; a rectangular plate scraper (107) is slidably arranged on the outside of each set of adsorption rods (106), and a circular through groove structure that fits with the outer surface of the adsorption rods (106) is opened on the scraper (107), and a through screw hole structure is opened on one side of the top of the scraper (107).

2. The stamping line waste collection device as described in claim 1, characterized in that: A vacuum pump (101) is provided at the top center of the mounting bracket (1); three sets of power modules (102) are arranged and fixed at the bottom of the mounting bracket (1).

3. The stamping line waste collection device as described in claim 1, characterized in that: A motor (108) is fixedly installed on one side of the lower channel (104); a lead screw (109) is rotatably installed in the middle of the lower channel (104), and the lead screw (109) is connected to the scraper (107) by a threaded connection, and the lead screw (109) is connected to the motor (108) for transmission.

4. The stamping line waste collection device as described in claim 1, characterized in that: The lower channel (104) is fixedly provided with an arc-shaped plate structure cover (110) at the top inside, and the cover (110) is located above the lead screw (109).

5. The stamping line waste collection device as described in claim 1, characterized in that: The bottom of the mounting bracket (1) is fixedly provided with six sets of cylindrical fixing rods (111) in a rectangular array, and springs are sleeved on the outside of the fixing rods (111).

6. The stamping line waste collection device as described in claim 5, characterized in that: Between each pair of fixed rods (111), a set of rectangular plate structure sliding plates (112) are slidably arranged; a conductor (113) is fixedly arranged in the middle of the bottom of the sliding plate (112), and the conductor (113) is arranged in the position corresponding to the power module (102).

7. The stamping line waste collection device as described in claim 6, characterized in that: An alarm (114) is fixedly installed on one side of the sliding plate (112), and the alarm (114) is electrically connected to the conductor (113); a rectangular groove structure collection trough (115) is provided above the sliding plate (112), and the collection trough (115) is set to correspond to the three sets of outlet areas of the lower channel (104).

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