An aluminum steamer extrusion molding apparatus
Patent Information
- Application Number
- CN202522684068.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-18
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-18
AI Technical Summary
[0003]现有的铝蒸锅挤压在加工时如CN202510596896.2涉及铝锅生产技术领域,公开了一种铝锅自动成型设备及其工艺,包括支撑组件、稳定组件和铝锅成品,支撑组件内部中心处设置有对铝片完成冲压的铝锅成品,支撑组件内部上下两端处分别设置有用于对铝片冲压成型的凸模组件和凹模机构,凸模组件下端和凹模机构的上端分别设置有用于辅助铝锅成品脱模的工件顶升机构和脱模机构;然而上述技术中,铝锅在长时间加工过程中,模具的便于会残留部分颗粒状的杂质,这样在冲压成型的过程中会对产品造成损伤,而且人工的清理风险性较大,因此,本实用新型提出一种铝蒸锅挤压成型设备以解决现有技术中存在的问题
[0013]本实用新型主要是利用设备在加工完成后的状态,使得外液压杆与内液压杆的共同配合下使得环形轨道段对合成环,这样轨道轮与连架能够环形的轨道运行,使得电动旋转刷经过运行后对于模具的表面进行清理掉颗粒杂质,确保产品的完好度降低工作人员的操作风险。
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Figure CN224895541U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum steamer processing technology, and in particular to an aluminum steamer extrusion molding equipment. Background Technology
[0002] Aluminum steamers are a common traditional cookware. Due to their good heat conductivity and affordable price, they are still used by many families today. Aluminum pot stamping is a process of processing aluminum into cookware through stamping technology, which mainly involves material selection, forming process and mold design.
[0003] Existing aluminum steamer extrusion processes, such as those described in CN202510596896.2 which relates to the field of aluminum pot production technology, disclose an automatic aluminum pot forming equipment and its process, including a support component, a stabilizing component, and a finished aluminum pot. The center of the support component houses the finished aluminum pot, which is formed by stamping aluminum sheets. The upper and lower ends of the support component are respectively equipped with a punch component and a die mechanism for stamping aluminum sheets. The lower end of the punch component and the upper end of the die mechanism are respectively equipped with a workpiece lifting mechanism and a demolding mechanism to assist in demolding the finished aluminum pot. However, in the above-mentioned technology, during the long-term processing of the aluminum pot, some particulate impurities may remain in the mold, which can damage the product during the stamping process. Furthermore, manual cleaning poses a significant risk. Therefore, this utility model proposes an aluminum steamer extrusion forming equipment to solve the problems existing in the prior art. Utility Model Content
[0004] To address the aforementioned issues, this utility model proposes an aluminum steamer extrusion molding equipment. This equipment primarily utilizes the finished state of the machine, where the external and internal hydraulic rods work together to align the annular track section into a ring. This allows the track wheel and connecting frame to run in a circular track, enabling the electric rotating brush to clean the surface of the mold, removing particulate impurities and ensuring product integrity while reducing operational risks for workers.
[0005] To achieve the purpose of this utility model, the utility model is implemented through the following technical solution: an aluminum steamer extrusion molding equipment, including a support component, a pressing demolding mechanism, a cleaning component and a stamping molding mechanism, wherein a support column on the pressing demolding mechanism is provided above the base pad side of the support component, a side frame on the cleaning component is bolted to the outer side of the porous base on the support component, and a top cover on the stamping molding mechanism is bolted to the upper end of the side frame;
[0006] The cleaning component further includes a connecting rod, an outer hydraulic rod, an inner hydraulic rod, a ring track section, a track wheel, a connecting frame, a pneumatic telescopic rod, a fixing block, and an electric rotating brush. The connecting rod is provided on the outer side of the side frame, and the outer end of the connecting rod is provided with an outer hydraulic rod. The output end of the outer hydraulic rod is provided with an inner hydraulic rod, and the output end of the inner hydraulic rod is provided with a ring track section. The outer side of the ring track section is provided with a track wheel, and the outer end of the track wheel is provided with a connecting frame. The inner end of the connecting frame is provided with a pneumatic telescopic rod, and the output end of the pneumatic telescopic rod is provided with a fixing block. The output end of the fixing block is provided with an electric rotating brush.
[0007] In a preferred embodiment of this utility model, the annular track section is constructed in the shape of a quarter-circle arc, and the outer hydraulic rod and the inner hydraulic rod are distributed perpendicularly to each other.
[0008] In a preferred embodiment of the present invention, the supporting component further includes an assembly base and a central base, wherein the central base is connected to the upper part of the middle of the porous base by bolts from the assembly base.
[0009] In a preferred embodiment of this utility model, the pressing demolding mechanism further includes a parallel plate, a driven gear, a driving gear, and a drive motor. A parallel plate is provided above the support column, and a driven gear is provided on the inner side of the outer end of the parallel plate. The inner end of the driven gear meshes with the driving gear connected to the output end of the drive motor.
[0010] In a preferred embodiment of this utility model, the pressing demolding mechanism further includes a threaded groove, a threaded rod, a lifting base, and a lower ring plate. The output end of the driven gear is provided with a threaded groove that is threadedly connected to the threaded rod, and the top end of the threaded rod is provided with a lifting base for mounting the lower ring plate.
[0011] In a preferred embodiment of the present invention, the stamping forming mechanism further includes a cylinder base, a hydraulic cylinder, a lifting plate, an annular strut, and an upper ring plate. The cylinder base for mounting the hydraulic cylinder is bolted to the inner side of the top cover. A lifting plate is provided at the output end of the hydraulic cylinder. An annular strut is provided below the outer end of the lifting plate, and an upper ring plate is provided below the annular strut.
[0012] The beneficial effects of this utility model are as follows:
[0013] This invention mainly utilizes the state of the equipment after processing, so that the outer hydraulic rod and the inner hydraulic rod work together to make the annular track section form a ring. In this way, the track wheel and the connecting frame can run in a circular track, so that the electric rotating brush cleans the surface of the mold to remove particulate impurities after running, ensuring the integrity of the product and reducing the operational risks for workers. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0015] Figure 2 This is a bottom-view three-dimensional structural diagram of the present invention;
[0016] Figure 3 This is a three-dimensional structural diagram of the pressing demolding mechanism of this utility model;
[0017] Figure 4 This is a three-dimensional structural diagram of the cleaning component of this utility model;
[0018] Figure 5 This is a three-dimensional structural diagram of the stamping forming mechanism of this utility model.
[0019] The components include: 1. Supporting components; 101. Base pad; 102. Perforated base; 103. Assembly base; 104. Central base; 2. Downward demolding mechanism; 201. Support column; 202. Parallel plate; 203. Driven gear; 204. Drive gear; 205. Drive motor; 206. Threaded groove; 207. Threaded rod; 208. Lifting base; 209. Lower ring plate; 3. Cleaning components; 301. Side frame; 302, connecting rod; 303, outer hydraulic rod; 304, inner hydraulic rod; 305, circular track section; 306, track wheel; 307, connecting frame; 308, pneumatic telescopic rod; 309, fixing block; 3010, electric rotating brush; 4, stamping forming mechanism; 401, top cover; 402, cylinder base; 403, hydraulic cylinder; 404, lifting plate; 405, circular strut; 406, upper ring plate. Detailed Implementation
[0020] To deepen the understanding of this utility model, the following detailed description will be provided in conjunction with embodiments. These embodiments are only used to explain this utility model and do not constitute a limitation on the scope of protection of this utility model.
[0021] according to Figure 1-5 As shown, this embodiment proposes an aluminum steamer extrusion molding equipment, including a support component 1, a pressing demolding mechanism 2, a cleaning component 3 and a stamping molding mechanism 4. A support column 201 on the pressing demolding mechanism 2 is provided above the side of the base pad 101 on the support component 1. The side frame 301 on the cleaning component 3 is bolted to the outer side of the porous base 102 on the support component 1, and the top end of the side frame 301 is bolted to the top cover 401 on the stamping molding mechanism 4.
[0022] The cleaning component 3 also includes a connecting rod 302, an outer hydraulic rod 303, an inner hydraulic rod 304, an annular track section 305, a track wheel 306, a connecting frame 307, a pneumatic telescopic rod 308, a fixing block 309, and an electric rotating brush 3010. The connecting rod 302 is provided on the outer side of the side frame 301, and the outer end of the connecting rod 302 is provided with an outer hydraulic rod 303. The output end of the outer hydraulic rod 303 is provided with an inner hydraulic rod 304, and the output end of the inner hydraulic rod 304 is provided with an annular track section 305. The track wheel 306 is provided on the outer side of the annular track section 305, and the outer end of the track wheel 306 is provided with a connecting frame 307. The inner end of the connecting frame 307 is provided with a pneumatic telescopic rod 308, and the output end of the pneumatic telescopic rod 308 is provided with a fixing block 309. The output end of the fixing block 309 is provided with an electric rotating brush 3010.
[0023] The circular track section 305 has a quarter-circle arc structure, and the outer hydraulic rod 303 and the inner hydraulic rod 304 are distributed perpendicularly to each other.
[0024] In this embodiment, the outer hydraulic rod 303 and the inner hydraulic rod 304 extend and retract in coordination to adjust the position of the annular track section 305 so that it surrounds the aluminum steamer and the mold. The track wheel 306 moves along the annular track section 305, driving the connecting frame 307 and the electric rotating brush 3010 to adjust the cleaning angle. The pneumatic telescopic rod 308 extends, pushing the electric rotating brush 3010 close to the lower ring plate 209 and the upper ring plate 406 to achieve the cleaning effect.
[0025] The support component 1 also includes an assembly base 103 and a central base 104, with the central base 104 bolted to the upper part of the center of the porous base 102 via the assembly base 103.
[0026] In this embodiment, the porous base 102 is stably supported by the base pad 101, and the central base 104 is fixed in the middle of the porous base 102 by the assembly base 103 to form a core processing platform. During the processing, the product to be processed is placed on the central base 104.
[0027] The pressing demolding mechanism 2 also includes a parallel plate 202, a driven gear 203, a driving gear 204, and a drive motor 205. The parallel plate 202 is provided above the support column 201, and the driven gear 203 is provided on the inner side of the outer end of the parallel plate 202. The inner end of the driven gear 203 meshes with the driving gear 204, which is connected to the output end of the drive motor 205.
[0028] In this embodiment, when demolding is required, the drive motor 205 outputs power to drive the output end to run, so that after the drive motor 205 outputs power, the drive gear 204 on the parallel plate 202 outputs power to drive the driven gear 203 to mesh and transmit.
[0029] The pressing demolding mechanism 2 also includes a threaded groove 206, a threaded rod 207, a lifting base 208, and a lower ring plate 209. The output end of the driven gear 203 is provided with a threaded groove 206 that is threadedly connected to the threaded rod 207. The top end of the threaded rod 207 is provided with a lifting base 208 for mounting the lower ring plate 209.
[0030] In this embodiment, the meshing transmission of the driven gear 203 causes the threaded groove 206 and the threaded rod 207 to perform helical transmission, so that the lifting base 208 and the lower ring plate 209 can demold the processed product for easy removal by the user.
[0031] The stamping forming mechanism 4 also includes a cylinder base 402, a hydraulic cylinder 403, a lifting plate 404, an annular strut 405, and an upper ring plate 406. The cylinder base 402, on which the hydraulic cylinder 403 is installed, is bolted to the inner side of the top cover 401. The output end of the hydraulic cylinder 403 is provided with a lifting plate 404. The annular strut 405 is provided below the outer end of the lifting plate 404, and the upper ring plate 406 is provided below the annular strut 405.
[0032] In this embodiment, the hydraulic cylinder 403 on the cylinder base 402 is activated, pushing the lifting plate 404 to move downward, which in turn causes the annular rod 405 and the upper ring plate 406 to descend synchronously, so that the upper ring plate 406 is aligned with the lower ring plate 209 and the central base 104 during the synchronous descent process to achieve the extrusion molding operation.
[0033] The working principle of this aluminum steamer extrusion molding equipment is as follows: The porous base 102 is stably supported by the base pad 101. The central base 104 is fixed in the middle of the porous base 102 via the assembly base 103, forming a core processing platform. During the processing, the product to be processed is placed above the central base 104. The hydraulic cylinder 403 on the oil cylinder base 402 is activated, pushing the lifting plate 404 downward, which drives the annular strut 405 and the upper ring plate 406 to descend synchronously. This allows the upper ring plate 406 to align with the lower ring plate 209. The synchronous descent of the central base 104 achieves the extrusion molding operation. When demolding is required, the drive motor 205 outputs power to drive the output end, enabling the drive motor 205 to output power. Then, the driving gear 204 on the parallel plate 202 outputs and drives the driven gear 203 to mesh and transmit power. The meshing transmission of the driven gear 203 causes the threaded groove 206 and the threaded rod 207 to perform helical transmission, so that the lifting base 208 and the lower ring plate 209 can demold the processed product for easy removal by the user. The outer hydraulic rod 303 and the inner hydraulic rod 304 extend and retract in coordination, adjusting the position of the annular track section 305 so that it surrounds the aluminum steamer and the mold. The track wheel 306 moves along the annular track section 305, driving the connecting frame 307 and the electric rotating brush 3010 to adjust the cleaning angle. The pneumatic telescopic rod 308 extends, pushing the electric rotating brush 3010 close to the lower ring plate 209 and the upper ring plate 406 to achieve the cleaning effect.
[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. An aluminum steamer extrusion molding equipment, comprising a support component (1), a pressing and demolding mechanism (2), a cleaning component (3), and a stamping and forming mechanism (4), characterized in that: The support column (201) of the pressing demolding mechanism (2) is provided above the side of the base pad (101) on the support component (1). The outer side of the porous base (102) on the support component (1) is bolted to the side frame (301) on the cleaning component (3), and the upper end of the side frame (301) is bolted to the top cover (401) on the stamping forming mechanism (4). The cleaning component (3) also includes a connecting rod (302), an outer hydraulic rod (303), an inner hydraulic rod (304), a ring track section (305), a track wheel (306), a connecting frame (307), a pneumatic telescopic rod (308), a fixing block (309), and an electric rotating brush (3010). The connecting rod (302) is provided on the outer side of the side frame (301), and the outer end of the connecting rod (302) is provided with an outer hydraulic rod (303). The output end of the outer hydraulic rod (303) is provided with an inner hydraulic rod. The pressure rod (304) is provided with an annular track section (305) at its output end. A track wheel (306) is provided on the outer side of the annular track section (305). A connecting frame (307) is provided on the outer end of the track wheel (306). A pneumatic telescopic rod (308) is provided on the inner end of the connecting frame (307). A fixing block (309) is provided on the output end of the pneumatic telescopic rod (308). An electric rotating brush (3010) is provided on the output end of the fixing block (309).
2. The aluminum steamer extrusion molding equipment according to claim 1, characterized in that: The annular track segment (305) has a quarter-circle arc structure, and the outer hydraulic rod (303) and the inner hydraulic rod (304) are distributed perpendicularly to each other.
3. The aluminum steamer extrusion molding equipment according to claim 1, characterized in that: The support component (1) also includes an assembly base (103) and a central base (104), with the central base (104) bolted to the upper part of the middle of the porous base (102) via the assembly base (103).
4. The aluminum steamer extrusion molding equipment according to claim 1, characterized in that: The pressing demolding mechanism (2) also includes a parallel plate (202), a driven gear (203), a driving gear (204), and a drive motor (205). The parallel plate (202) is provided above the support column (201), and the driven gear (203) is provided on the inner side of the outer end of the parallel plate (202). The inner end of the driven gear (203) meshes with the driving gear (204) connected to the output end of the drive motor (205).
5. The aluminum steamer extrusion molding equipment according to claim 4, characterized in that: The pressing demolding mechanism (2) also includes a threaded groove (206), a threaded rod (207), a lifting base (208), and a lower ring plate (209). The output end of the driven gear (203) is provided with a threaded groove (206) that is threadedly connected to the threaded rod (207). The top end of the threaded rod (207) is provided with a lifting base (208) for mounting the lower ring plate (209).
6. The aluminum steamer extrusion molding equipment according to claim 1, characterized in that: The stamping forming mechanism (4) also includes a cylinder base (402), a hydraulic cylinder (403), a lifting plate (404), an annular strut (405), and an upper ring plate (406). The inner side of the top cover (401) is bolted to the cylinder base (402) on which the hydraulic cylinder (403) is installed. The output end of the hydraulic cylinder (403) is provided with a lifting plate (404). The lower part of the outer end of the lifting plate (404) is provided with an annular strut (405), and the lower part of the annular strut (405) is provided with an upper ring plate (406).
Citation Information
Patent Citations
Automatic forming equipment and process for aluminum pot
CN120286597A