Thread trimming mechanism with tail thread separation structure

Abstract

The utility model discloses a kind of tail line separating structure's line cutting mechanism, it is related to inductance magnetic ring tail line processing technical field, including fixture and mounting plate, and fixture is located below mounting plate;The top of the one side of the fixture is equipped with line clamping pneumatic cylinder, the front end of the line clamping pneumatic cylinder is equipped with clamp.The utility model realizes the positioning of product by the cooperation of fixture and positioning member, prevents loosening, simultaneously realizes the left and right separation of four product tail lines by the cooperation of line arranging pneumatic cylinder and inclined plug, and product tail line is arranged straight, product tail line is clamped parallel by cooperation line clamping pneumatic cylinder and clamp, prevent product tail line loosening in the process of being cut, the design of scissors guiding port makes product tail line automatic centering into cutting, in combination with the linear drive of line cutting pneumatic cylinder, realize the accurate coincidence of cutting path and product tail line trend, to facilitate scissors to complete high stability flush cutting operation, solve the problem of longer, shorter caused by manual cutting.

Description

Technical Field

[0001] This utility model relates to the field of inductor magnetic ring tail wire processing technology, specifically a wire cutting mechanism with a tail wire separation structure. Background Technology

[0002] An inductor ring is a ring-shaped element made of magnetic materials (such as ferrite). It is formed by winding a coil on it to form an inductor device. It is mainly used for filtering, coupling and energy storage in electronic circuits. In the inductor ring winding process, the excess and excessive tail wire needs to be cut off after the inductor ring is wound to facilitate subsequent assembly.

[0003] In existing technology, after the inductor winding is completed, the operator usually needs to separate and straighten the excess tail wire, and then use diagonal pliers to manually cut off the excess tail wire. However, during operation, it is difficult to accurately control the length when cutting the wire by hand. If the tail wire is too long, it will take up more installation space, and if it is too short, it will easily cause the solder joint to fall off. Moreover, improper cutting of the wire can easily damage adjacent windings and affect the inductor performance. Utility Model Content

[0004] The purpose of this invention is to provide a wire cutting mechanism with a tail wire separation structure to solve the technical problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a wire cutting mechanism with a tail wire separating structure, comprising a fixture and a mounting plate, wherein the fixture is located below the mounting plate;

[0006] A wire-clamping cylinder is installed at the top of one side of the fixture. A clamp is installed at the front end of the wire-clamping cylinder, and the wire-clamping cylinder is used to drive the clamp to move. The clamp is used to clamp the tail wire of the product parallel. Wire-cutting cylinders are installed on both sides of the wire-clamping cylinder at the top of one side of the fixture. The front end of the wire-cutting cylinder is respectively equipped with a scissor guide and scissors. A lifting cylinder is installed at the top of the mounting plate. A wire-organizing cylinder is installed at the bottom of the lifting cylinder, and the wire-organizing cylinder is used to drive the inclined insertion block to move. Inclined insertion blocks are provided on both sides of the wire-organizing cylinder. A positioning component is provided at the bottom of the wire-organizing cylinder between the two inclined insertion blocks. The positioning component cooperates with the fixture to achieve product positioning.

[0007] Preferably, there are two wire-cutting cylinders and two scissor guide ports symmetrically arranged about the central axis of the wire-clamping cylinder, and the wire-cutting cylinder is used to drive the scissor guide ports and the scissors to move.

[0008] Preferably, the scissor guide opening is located on the side of the scissors away from the clamp, and the scissor guide opening is used to automatically center the product tail line for cutting.

[0009] Preferably, two scissors are symmetrically arranged about the central axis of the wire clamping cylinder, and the two scissors are used to cut the product tail lines on both sides simultaneously.

[0010] Preferably, there are two inclined blocks symmetrically arranged about the central axis of the positioning member, and the inclined blocks are used to separate the four product tail lines to the left and right.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] This wire-cutting mechanism with a tail wire separation structure positions the product through the cooperation of a jig and a positioning component, preventing loosening. Simultaneously, the cooperation of a wire-aligning cylinder and a slanted insert block separates the four product tail wires to the left and right, straightening them. A clamping cylinder and a clamp hold the product tail wires parallel, preventing loosening during cutting and improving stability. The scissor guide design automatically centers the product tail wire before cutting. Combined with the linear drive of the wire-cutting cylinder, the cutting path precisely aligns with the product tail wire's direction, enabling highly stable, flush cutting operations. This solves the problems of excessively long or short cuts caused by manual cutting. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention from a first-person perspective;

[0014] Figure 2 This is a three-dimensional structural diagram of the present invention from a second perspective;

[0015] Figure 3 This is a three-dimensional structural diagram of the present invention from a third-person perspective;

[0016] Figure 4 This is a schematic diagram of the main structure of this utility model;

[0017] Figure 5 This is a side view of the structure of this utility model;

[0018] Figure 6 This is a top view of the structure of this utility model.

[0019] In the diagram: 1. Fixture; 2. Mounting plate; 3. Lifting cylinder; 4. Cable management cylinder; 5. Angled insert block; 6. Positioning component; 7. Cable clamping cylinder; 8. Clamp; 9. Cable cutting cylinder; 10. Scissors guide; 11. Scissors. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figures 1-6 This utility model provides a technical solution: a wire cutting mechanism with a tail wire separation structure, including a fixture 1 and a mounting plate 2, wherein the fixture 1 is located below the mounting plate 2;

[0022] A wire clamping cylinder 7 is installed at the top of one side of the fixture 1. A clamp 8 is installed at the front end of the wire clamping cylinder 7. The wire clamping cylinder 7 is used to drive the clamp 8 to move, and the clamp 8 is used to clamp the product tail wire parallel.

[0023] Specifically, the wire clamping cylinder 7 is activated, causing the clamping fixture 8 to extend and clamp the product tail wire, so as to keep the product tail wire parallel and prevent the product tail wire from loosening during the cutting process, thus improving stability.

[0024] exist Figures 1-6 In the middle: The top of one side of the fixture 1 is equipped with two wire-cutting cylinders 9 on both sides of the wire-clamping cylinder 7. The front end of the wire-cutting cylinder 9 is equipped with a scissor guide port 10 and a scissor 11 respectively. The scissor guide port 10 is located on the side of the scissor 11 away from the fixture 8. The wire-cutting cylinder 9 is used to drive the scissor guide port 10 and the scissor 11 to move. The scissor guide port 10 is used to make the product tail line automatically center and enter the cut. The scissor 11 is used to cut the product tail line.

[0025] Specifically, after the product tail line is clamped by the clamp 8, the thread-cutting cylinder 9 is activated, which causes the scissors 11 to extend and cut off the excess part of the product tail line. During this process, the product tail line is guided by the scissor guide port 10, so that the product tail line can be located inside the scissors 11 when the scissors 11 moves horizontally, thereby improving convenience.

[0026] exist Figures 1-5 In the middle: A lifting cylinder 3 is installed at the top of the mounting plate 2, and a cable management cylinder 4 is installed at the bottom of the lifting cylinder 3. The cable management cylinder 4 is used to drive the inclined insertion block 5 to move. Inclined insertion blocks 5 are provided on both sides of the cable management cylinder 4. The inclined insertion blocks 5 are used to separate the four product tail lines to the left and right.

[0027] Specifically, during the process of the lifting cylinder 3 driving the inclined insertion block 5 to move vertically downward, the inclined insertion block 5 is inserted into the gap of the product tail line. Then, the line straightening cylinder 4 is activated, which pushes the two inclined insertion blocks 5 to slide horizontally to both sides, thereby separating the four tail lines to the left and right through the inclined insertion blocks 5 and straightening the product tail lines.

[0028] exist Figures 1-4 In the middle: The bottom end of the cable-cleaning cylinder 4 is located between two inclined blocks 5 and a positioning element 6 is provided. The positioning element 6 cooperates with the fixture 1 to achieve the positioning of the product.

[0029] Specifically, after the product is placed on the fixture 1, the lifting cylinder 3 is activated, causing the lifting cylinder 3 to move the positioning component 6 and the inclined block 5 vertically downward, so that the product can be positioned by the cooperation of the fixture 1 and the positioning component 6 to prevent loosening.

[0030] The product is placed on fixture 1. Then, the lifting cylinder 3 is activated, causing the positioning component 6 and the inclined insertion block 5 to move vertically downwards. This allows the product to be positioned by the cooperation of fixture 1 and positioning component 6, preventing loosening. Simultaneously, the inclined insertion block 5 is inserted into the gap of the product's tail line. Then, the thread-aligning cylinder 4 is activated, causing the two inclined insertion blocks 5 to slide horizontally to both sides. This separates the four tail lines to the left and right and straightens the product's tail lines. At this time, the thread-clamping cylinder 7 is activated, causing the clamping device 8 to extend and clamp the product's tail line, keeping it parallel and preventing it from loosening during the cutting process, thus improving stability. Then, the thread-cutting cylinder 9 is activated, causing the scissors 11 to extend and cut off the excess part of the product's tail line. During this process, the scissor guide port 10 guides the product's tail line, ensuring that the product's tail line remains within the scissors 11 when it moves horizontally, thus improving convenience.

[0031] Electrical equipment (including but not limited to motors, electric actuators, etc.) is safely powered by an external power source and controlled by a control box. The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0032] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A cutting thread mechanism with tail thread separation structure, comprising a jig (1) and a mounting plate (2), and the jig (1) is located below the mounting plate (2); characterized in that: the top end of one side of the jig (1) is provided with a thread clamping cylinder (7), the front end of the thread clamping cylinder (7) is provided with a clamp (8), the thread clamping cylinder (7) is used to drive the clamp (8) to move, the clamp (8) is used to clamp the product tail thread in parallel, the top end of one side of the jig (1) is provided with a thread cutting cylinder (9) on both sides of the thread clamping cylinder (7), the front end of the thread cutting cylinder (9) is respectively provided with a scissors guide port (10) and a scissors (11), the top end of the mounting plate (2) is provided with a lifting cylinder (3), the bottom end of the lifting cylinder (3) is provided with a thread arranging cylinder (4), the thread arranging cylinder (4) is used to drive the inclined block (5) to move, the thread arranging cylinder (4) is provided with an inclined block (5) on both sides, and the bottom end of the thread arranging cylinder (4) is provided with a positioning piece (6) between the two inclined blocks (5), and the positioning piece (6) cooperates with the jig (1) to realize the positioning of the product.

2. The thread trimming mechanism with a tail thread separation structure according to claim 1, characterized in that: The thread cutting cylinder (9) and the scissors guide port (10) are symmetrically provided with two about the central axis of the thread clamping cylinder (7), and the thread cutting cylinder (9) is used to drive the scissors guide port (10) and the scissors (11) to move.

3. The thread trimming mechanism with a tail thread separation structure according to claim 1, characterized in that: The scissors guide port (10) is located on the side of the scissors (11) away from the clamp (8), and the scissors guide port (10) is used to automatically center the product tail thread into the scissors.

4. The thread trimming mechanism with a tail thread separation structure according to claim 3, characterized in that: The scissors (11) are symmetrically provided with two about the central axis of the thread clamping cylinder (7), and the two scissors (11) are used to cut the product tail threads on both sides at the same time.

5. The thread trimming mechanism with a tail thread separation structure according to claim 1, characterized in that: The inclined block (5) is symmetrically provided with two about the central axis of the positioning piece (6), and the inclined block (5) is used to realize the left and right separation of the four product tail threads.

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