A control network transformer coil tail length trimming device

Abstract

The utility model provides a kind of control network transformer wire package tail wire length short pruning equipment, comprising: pruning equipment, line transport and arrangement mechanism, tail wire sorting shearing mechanism and control panel, line transport and arrangement mechanism is set on pruning equipment, tail wire sorting shearing mechanism is set on pruning equipment, control panel is installed on the outer wall of pruning equipment, line transport and arrangement mechanism includes aluminium profile support, line transport and arrangement mechanism, line arrangement brush clamp hand subassembly and double tail wire clamp hand subassembly, aluminium profile support is fixed on the outer wall of pruning equipment, line transport and arrangement mechanism is installed on aluminium profile support, line arrangement brush clamp hand subassembly is installed on the outer wall of aluminium profile support, double tail wire clamp hand subassembly is installed on aluminium profile support.The utility model embodiment's a kind of control network transformer wire package tail wire length short pruning equipment, by the design of line transport and arrangement mechanism and tail wire sorting shearing mechanism, can realize the transport, arrangement and shearing operation of network transformer wire package tail wire, improves the automation degree and precision of tail wire processing.

Description

Technical Field

[0001] This utility model relates to the technical field of transformer coils, and in particular to a device for controlling the length of the tail wire of a network transformer coil. Background Technology

[0002] Transformer coils are electromagnetic components made of insulated wires (such as enameled wire, paper-insulated wire, etc.) wound according to specific rules. They are the core structure of transformers to realize the conversion of electrical energy. However, after the transformer coils are wound, the length of their tail wires is often inconsistent or too long, which increases the risk of short circuits and leakage, and increases the important safety hazards of transformer operation. Therefore, it is necessary to trim the tail wires of transformer coils to achieve a uniform standard.

[0003] Currently, traditional methods for trimming transformer coil tail wires mainly rely on manual operation to ensure that the tail wire length meets design requirements. However, when trimming the tail wires of small transformer coils, due to the smaller diameter, greater number, and tighter arrangement of the tail wires, manual operation is not only inefficient but also makes it difficult to guarantee the trimming accuracy of each tail wire, easily resulting in inconsistent trimming lengths, which in turn affects the overall performance and quality of the transformer. Utility Model Content

[0004] This utility model aims to at least partially solve one of the technical problems in the above-mentioned technologies.

[0005] Therefore, one objective of this utility model is to propose a device for controlling the length of the tail wire of a network transformer coil. Through the design of a wire transport and sorting mechanism and a tail wire sorting and cutting mechanism, the device can realize the transport, sorting and cutting of the tail wire of the network transformer coil, thereby improving the automation and accuracy of the tail wire processing.

[0006] To achieve the above objectives, the first aspect of this utility model proposes a device for controlling the length of the tail wire of a network transformer coil, comprising: a trimming device, a wire transport and management mechanism, a tail wire sorting and cutting mechanism, and a control panel. The wire transport and management mechanism is mounted on the trimming device, the tail wire sorting and cutting mechanism is mounted on the trimming device, and the control panel is mounted on the outer wall of the trimming device. The wire transport and management mechanism includes an aluminum profile bracket, a wire transport frame assembly, a wire management brush clamp assembly, and a double tail wire clamp assembly. The aluminum profile bracket is fixed to the outer wall of the trimming device, the wire transport frame assembly is mounted on the aluminum profile bracket, the wire management brush clamp assembly is mounted on the outer wall of the aluminum profile bracket, and the double tail wire clamp assembly is mounted on the aluminum profile bracket.

[0007] In addition, the control network transformer coil tail wire length trimming device proposed above according to this utility model may also have the following additional technical features:

[0008] Specifically, the conveyor frame assembly includes a motor mounting plate, a first drive component, a first rotating wheel, a first synchronous belt, a first synchronous pulley, a fixing block, a slider support block, and a first slide rail. The motor mounting plate is installed on the outer wall of the aluminum bracket, the first drive component is installed on the motor mounting plate, the first rotating wheel is connected to the output end of the first drive component, the first synchronous belt is sleeved on the outer wall of the first rotating wheel, the first synchronous pulley is sleeved inside the first synchronous belt, the fixing block is installed on the first synchronous belt, the slider support block is fixed on the outer wall of the fixing block, and the first slide rail is installed at the bottom of the slider support block.

[0009] Specifically, the cable management brush gripper assembly includes a first support plate, a first power source, a first pneumatic finger, a brush fixing block, and a brush. The first support plate is fixed to the outer wall of the aluminum bracket, the first power source is installed on the outer wall of the first support plate, the first pneumatic finger is connected to the output end of the first power source, the brush fixing block is installed on the outer wall of the first pneumatic finger, and the brush is fixed inside the brush fixing block.

[0010] Specifically, the dual-tail wire gripper assembly includes a mounting plate, a second drive unit, a gear, a first guide rail, a rack, a second guide rail, a blocking block, a second power source, a slider, a third power source, a second pneumatic finger, and a rubber block. The mounting plate is mounted on the outer wall of the slider support block, the second drive unit is mounted on the mounting plate, the gear is connected to the output end of the second drive unit, the first guide rail is mounted on the outer wall of the aluminum bracket, the rack is connected to the other end of the first guide rail, the second guide rail is mounted on the outer wall of the rack, the blocking block is mounted at the bottom of the second guide rail, the slider is fixed to the outer wall of the second guide rail, the output end of the second power source is connected to the slider, the third power source is connected to the other end of the slider, the second pneumatic finger is connected to the output end of the third power source, and the rubber block is mounted on the outer wall of the second pneumatic finger.

[0011] Specifically, the tail wire sorting and cutting mechanism includes a sorting wire gripper motion assembly, a long and short wire cutting shear assembly, a sorting wire hand forward and backward movement assembly, a product clamp rotation assembly, a rotating wire picking assembly, and a CCD detection assembly. The sorting wire gripper motion assembly is fixed to the outer wall of the trimming equipment, the long and short wire cutting shear assembly is installed on the trimming equipment, the sorting wire hand forward and backward movement assembly is installed on the outer wall of the trimming equipment, the product clamp rotation assembly is installed on the trimming equipment, the rotating wire picking assembly is installed on the outer wall of the trimming equipment, and the CCD detection assembly is installed on the trimming equipment.

[0012] Specifically, the cable sorting hand forward and backward movement assembly includes a first fixed plate, a fourth driving component, a third rotating wheel, a third synchronous belt, a third synchronous pulley, and a connecting plate. The first fixed plate is installed on the outer wall of the trimming device, the fourth driving component is installed on the first fixed plate, the third rotating wheel is connected to the output end of the fourth driving component, the third synchronous belt is sleeved on the outer wall of the third rotating wheel, the third synchronous pulley is sleeved inside the third synchronous belt, and the connecting plate is installed on the outer wall of the third synchronous belt. The cable sorting hand movement assembly includes a moving plate, a third guide rail, a third driving component, a second rotating wheel, a second synchronous belt, a second synchronous pulley, a fourth power source, a connecting rod, and a chuck assembly. The moving plate is installed on the connecting plate, the third guide rail is installed at the bottom of the moving plate, the third driving component is installed on the moving plate, the second rotating wheel is connected to the output end of the third driving component, the second synchronous belt is sleeved on the outer wall of the second rotating wheel, the second synchronous pulley is sleeved inside the second synchronous belt, the fourth power source is fixed on the outer wall of the moving plate, the connecting rod is connected to the output end of the fourth power source and passes through the second synchronous pulley, and the chuck assembly is connected to the other end of the connecting rod.

[0013] Specifically, the long and short wire cutting shear assembly includes a second support plate, a second slide rail, a connecting plate, a fifth power source, pneumatic shears, and a third pneumatic finger. The second support plate is installed on the cutting equipment, the second slide rail is installed on the outer wall of the second support plate, the connecting plate is connected to the second slide rail, the fifth power source is connected to the other end of the connecting plate, the pneumatic shears are connected to the output end of the fifth power source, and the third pneumatic finger is connected to the output end of the fifth power source. The product clamping rotation assembly includes a second fixed plate, a fifth driving component, a rotating block, a clamping heightening block, and a clamping head. The second fixed plate is installed on the outer wall of the cutting equipment, the fifth driving component is connected to one end of the second fixed plate, the rotating block is connected to the output end of the fifth driving component, the clamping heightening block is connected to the other end of the rotating block, and the clamping head is connected to the other end of the clamping heightening block.

[0014] Specifically, the rotating wire-guiding assembly includes a wire block mounting plate, a sixth drive unit, a brush wire-guiding arm, a wire-punching rod, and a glass wire rod. The wire block mounting plate is mounted on the trimming equipment, the sixth drive unit is mounted on the wire block mounting plate, the brush wire-guiding arm is connected to the output end of the sixth drive unit, the wire-punching rod is connected to the other end of the brush wire-guiding arm, and the glass wire rod is connected to the other end of the wire-punching rod. The CCD detection assembly includes a base plate, a support column, a rotating plate, and a CCD camera. The base plate is mounted on the outer wall of the trimming equipment, the support column is connected to one end of the base plate, the rotating plate is fixed to the outer wall of the support column, and the CCD camera is connected to the other end of the rotating plate.

[0015] Specifically, the trimming equipment is equipped with a finished product feeding assembly, which includes a sixth power source, a base, a fixing column, and a material box. The sixth power source is installed on the trimming equipment, the base is connected to the output end of the sixth power source, the base has a material box fixing groove, the fixing column is installed on the inner wall of the base, and the material box is installed inside the fixing column.

[0016] Compared with existing technologies, this utility model has the following advantages: Through the coordinated operation of the wire conveying and sorting mechanism and the tail wire sorting and cutting mechanism, this control network transformer coil tail wire length trimming device realizes the automated transportation, sorting, and cutting of transformer coil tail wires, greatly improving production efficiency. Simultaneously, with the precise detection of the CCD detection component, it ensures that the trimmed length of each tail wire meets a uniform standard, effectively avoiding safety hazards such as short circuits and leakage caused by inconsistent tail wire lengths, thereby significantly improving the overall performance and quality of the transformer. Furthermore, the design of the finished product unloading component allows for the orderly storage of trimmed transformer coils, facilitating subsequent assembly and use, further enhancing the convenience and efficiency of the production process.

[0017] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0018] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which:

[0019] Figure 1 This is a schematic diagram of a control network transformer coil tail wire length trimming device according to an embodiment of the present invention;

[0020] Figure 2 This is a schematic diagram of the structure of a control network transformer coil tail wire length trimming device according to an embodiment of the present invention;

[0021] Figure 3 This is a schematic diagram of the wire-tidying brush clamp assembly of a control network transformer coil tail wire length trimming device according to an embodiment of the present invention;

[0022] Figure 4 This is a schematic diagram of the double-tail wire clamp assembly structure of a control network transformer coil tail wire length trimming device according to an embodiment of the present invention;

[0023] Figure 5 This is a schematic diagram of the structure of the wire sorting clamp movement component of a control network transformer coil tail wire length trimming device according to an embodiment of the present invention;

[0024] Figure 6 This is a schematic diagram of the structure of a long / short wire trimming scissors assembly for a control network transformer coil tail wire length trimming device according to an embodiment of the present invention;

[0025] Figure 7This is a schematic diagram of the structure of a wire sorting hand moving component of a wire tail trimming device for a control network transformer according to an embodiment of the present invention.

[0026] Figure 8 This is a schematic diagram of the rotating assembly structure of a control network transformer coil tail wire length trimming device according to an embodiment of the present invention;

[0027] Figure 9 This is a schematic diagram of the rotating wire-pulling assembly structure of a control network transformer coil tail wire length trimming device according to an embodiment of the present invention;

[0028] Figure 10 This is a schematic diagram of the CCD detection component structure of a control network transformer coil tail wire length trimming device according to an embodiment of the present invention;

[0029] Figure 11 This is a schematic diagram of the finished product feeding assembly of a control network transformer coil tail wire length trimming device according to an embodiment of the present invention.

[0030] Reference numerals: 1. Trimming equipment; 2. Cable handling mechanism; 21. Aluminum bracket; 3. Cable handling frame assembly; 31. Motor mounting plate; 32. First driving component; 33. First rotating wheel; 34. First synchronous belt; 35. First synchronous pulley; 36. Fixing block; 37. Slider support block; 38. First slide rail; 4. Cable handling brush gripper assembly; 41. First support plate; 42. First power source; 43. First pneumatic finger; 44. Brush fixing block; 45. Brush; 5. Double tail cable gripper assembly; 51. Mounting plate 52. Second driving component; 53. Gear; 54. First guide rail; 55. Rack; 56. Second guide rail; 57. Blocking block; 58. Second power source; 59. Slider; 510. Third power source; 511. Second pneumatic finger; 512. Rubber block; 6. Tail wire sorting and cutting mechanism; 7. Sorting wire gripper motion assembly; 71. Moving plate; 72. Third guide rail; 73. Third driving component; 74. Second rotating wheel; 75. Second synchronous belt; 76. Second synchronous pulley; 77. Fourth power source; 78. Connecting rod 79. Clamp; 8. Wire cutting scissors assembly (long and short wires); 81. Second support plate; 82. Second slide rail; 83. Connecting plate; 84. Fifth power source; 85. Pneumatic scissors; 86. Third pneumatic finger; 9. Wire sorting hand forward and backward movement assembly; 91. First fixing plate; 92. Fourth drive component; 93. Third rotating wheel; 94. Third synchronous belt; 95. Third synchronous pulley; 96. Connecting plate; 10. Product clamp rotating assembly; 101. Second fixing plate; 102. Fifth drive component; 103. Rotating block; 10 4. Clamping heightening block; 105. Clamping head; 11. Rotary wire guiding assembly; 111. Wire block mounting plate; 112. Sixth drive component; 113. Brush wire guiding swing arm; 114. Wire punching rod; 115. Glass wire rod; 12. CCD detection assembly; 121. Base plate; 122. Support column; 123. Rotating plate; 124. CCD camera; 13. Finished product feeding assembly; 131. Sixth power source; 132. Base; 133. Material box fixing slot; 134. Fixing column; 135. Material box; 14. Control panel. Detailed Implementation

[0031] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0032] The following description, with reference to the accompanying drawings, describes a control network transformer coil tail wire length trimming device according to an embodiment of the present invention.

[0033] like Figures 1-11As shown in the figure, a control network transformer coil tail wire length trimming device according to an embodiment of the present invention includes: trimming device 1, wire transport and management mechanism 2, tail wire sorting and cutting mechanism 6, and control panel 14.

[0034] The cable transport and management mechanism 2 is mounted on the trimming equipment 1, the tail wire sorting and cutting mechanism 6 is mounted on the trimming equipment 1, and the control panel 14 is mounted on the outer wall of the trimming equipment 1. The cable transport and management mechanism 2 includes an aluminum bracket 21, a cable transport frame assembly 3, a cable management brush clamp assembly 4, and a double tail wire clamp assembly 5. The aluminum bracket 21 is fixed to the outer wall of the trimming equipment 1, the cable transport frame assembly 3 is mounted on the aluminum bracket 21, the cable management brush clamp assembly 4 is mounted on the outer wall of the aluminum bracket 21, and the double tail wire clamp assembly 5 is mounted on the aluminum bracket 21.

[0035] The wire conveying frame assembly 3 includes a motor fixing plate 31, a first driving component 32, a first rotating wheel 33, a first synchronous belt 34, a first synchronous pulley 35, a fixing block 36, a slider support block 37, and a first slide rail 38.

[0036] The motor mounting plate 31 is installed on the outer wall of the aluminum bracket 21. The first drive component 32 is installed on the motor mounting plate 31. The first rotating wheel 33 is connected to the output end of the first drive component 32. The first synchronous belt 34 is sleeved on the outer wall of the first rotating wheel 33. The first synchronous wheel 35 is sleeved inside the first synchronous belt 34. The fixing block 36 is installed on the first synchronous belt 34. The slider support block 37 is fixed on the outer wall of the fixing block 36. The first slide rail 38 is installed at the bottom of the slider support block 37.

[0037] The cable management brush gripper assembly 4 includes a first support plate 41, a first power source 42, a first pneumatic finger 43, a brush fixing block 44, and a brush 45.

[0038] The first support plate 41 is fixed to the outer wall of the aluminum bracket 21. The first power source 42 is installed on the outer wall of the first support plate 41. The first pneumatic finger 43 is connected to the output end of the first power source 42. The brush fixing block 44 is installed on the outer wall of the first pneumatic finger 43. The brush 45 is fixed inside the brush fixing block 44.

[0039] The dual-tail wire gripper assembly 5 includes a mounting plate 51, a second drive component 52, a gear 53, a first guide rail 54, a rack 55, a second guide rail 56, a blocking block 57, a second power source 58, a slider 59, a third power source 510, a second pneumatic finger 511, and a rubber block 512.

[0040] Mounting plate 51 is mounted on the outer wall of slider support block 37. Second drive component 52 is mounted on mounting plate 51. Gear 53 is connected to the output end of second drive component 52. First guide rail 54 is mounted on the outer wall of aluminum bracket 21. Rack 55 is connected to the other end of first guide rail 54. Second guide rail 56 is mounted on the outer wall of rack 55. Block 57 is mounted on the bottom of second guide rail 56. Slider 59 is fixed on the outer wall of second guide rail 56. Output end 58 of second power source is connected to slider 59. Third power source 510 is connected to the other end of slider 59. Second pneumatic finger 511 is connected to the output end of third power source 510. Rubber block 512 is mounted on the outer wall of second pneumatic finger 511.

[0041] It should be noted that the first driving component 32 and the second driving component 52 described in the utility model embodiments of this application are motors, and the first power source 42, the second power source 58 and the third power source 510 described in the utility model embodiments of this application are cylinders.

[0042] Specifically, when it is necessary to trim the tail wire of a transformer coil, the transformer coil to be trimmed is first placed in the designated position of the trimming device 1, and the device is started through the control panel 14. The first drive unit 32 in the wire conveying frame assembly 3 generates rotational power through its built-in motor output shaft. This power is transmitted to the first rotating wheel 33 connected to it, causing the first rotating wheel 33 to start rotating steadily in a clockwise direction. As the first rotating wheel 33 continues to rotate, its outer edge teeth precisely mesh with the inner teeth of the first synchronous belt 34, thereby driving the first synchronous belt 34 to operate synchronously. At the same time, the other end of the first synchronous belt 34 is tightly engaged with the first synchronous pulley 35. Under the traction of the first synchronous belt 34, the first synchronous pulley 35 also begins to rotate synchronously, forming a complete power transmission chain. The fixing block 36 fixed to the first synchronous belt 34 moves accordingly, driving the slider support block 37 to move on the first slide rail 38, and then driving the double tail wire clamp assembly 5 until it reaches above the transformer coil to be trimmed.

[0043] At this time, the second drive unit 52 in the double-tail wire clamp assembly 5 is activated, driving the gear 53 to rotate. The gear 53 meshes with the rack 55, causing the rack 55 to move downwards linearly on the first guide rail 54 until the slider 59 reaches above the transformer coil, thereby adjusting the height of the double-tail wire clamp assembly 5. Simultaneously, the second power source 58 activates to drive the slider 59 to slide on the second guide rail 56. After adjusting the second pneumatic finger 511 to a suitable position, the third power source 510 drives the second pneumatic finger 511 to perform an opening and closing action, using the rubber block 512 to clamp the tail wire of the transformer coil.

[0044] Subsequently, the first drive unit 32 is activated again, moving the clamped transformer coil to the corresponding position of the wire-sorting brush gripper assembly 4. At this time, the first power source 42 in the wire-sorting brush gripper assembly 4 is activated, driving the first pneumatic finger 43 to open, so that the brush 45 contacts the tail wire of the transformer coil. Through the combing action of the brush 45, the tail wire is neatly straightened, preventing the tail wire from being tangled or messy. Next, the wire conveying frame assembly 3 continues to work, moving the sorted tail wire to the tail wire sorting and cutting mechanism 6.

[0045] In one embodiment of this application, such as Figure 4 As shown, the tail wire sorting and cutting mechanism 6 includes a sorting wire clamping motion assembly 7, a long and short wire cutting scissors assembly 8, a sorting wire hand forward and backward movement assembly 9, a product clamping rotation assembly 10, a rotating wire pulling assembly 11, and a CCD detection assembly 12.

[0046] The tail wire sorting and cutting mechanism 6 includes a sorting wire gripper motion assembly 7, a long and short wire cutting scissors assembly 8, a sorting wire hand forward and backward movement assembly 9, a product clamp rotation assembly 10, a rotating wire-picking assembly 11, and a CCD detection assembly 12. The sorting wire gripper motion assembly 7 is fixed to the outer wall of the trimming device 1, the long and short wire cutting scissors assembly 8 is mounted on the trimming device 1, the sorting wire hand forward and backward movement assembly 9 is mounted on the outer wall of the trimming device 1, the product clamp rotation assembly 10 is mounted on the trimming device 1, the rotating wire-picking assembly 11 is mounted on the outer wall of the trimming device 1, and the CCD detection assembly 12 is mounted on the trimming device 1.

[0047] The front and rear moving assembly 9 for the sorting line includes a first fixed plate 91, a fourth driving component 92, a third rotating wheel 93, a third synchronous belt 94, a third synchronous pulley 95, and a connecting plate 96.

[0048] The first fixed plate 91 is installed on the outer wall of the trimming device 1, the fourth drive component 92 is installed on the first fixed plate 91, the third rotating wheel 93 is connected to the output end of the fourth drive component 92, the third synchronous belt 94 is sleeved on the outer wall of the third rotating wheel 93, the third synchronous wheel 95 is sleeved inside the third synchronous belt 94, the connecting plate 96 is installed on the outer wall of the third synchronous belt 94, and the cable sorting clamp motion assembly 7 includes a moving plate 71, a third guide rail 72, a third drive component 73, a second rotating wheel 74, a second synchronous belt 75, a second synchronous wheel 76, a fourth power source 77, a connecting rod 78, and a clamp assembly 79.

[0049] The movable plate 71 is mounted on the connecting plate 96, the third guide rail 72 is mounted on the bottom of the movable plate 71, the third drive component 73 is mounted on the movable plate 71, the second rotating wheel 74 is connected to the output end of the third drive component 73, the second synchronous belt 75 is sleeved on the outer wall of the second rotating wheel 74, the second synchronous pulley 76 is sleeved inside the second synchronous belt 75, the fourth power source 77 is fixed on the outer wall of the movable plate 71, the connecting rod 78 is connected to the output end of the fourth power source 77, and the connecting rod 78 passes through the second synchronous pulley 76 and is connected to it, and the chuck assembly 79 is connected to the other end of the connecting rod 78.

[0050] The long and short wire cutting shear assembly 8 includes a second support plate 81, a second slide rail 82, a connecting plate 83, a fifth power source 84, pneumatic shears 85, and a third pneumatic finger 86.

[0051] The second support plate 81 is installed on the trimming device 1, the second slide rail 82 is installed on the outer wall of the second support plate 81, the connecting plate 83 is connected to the second slide rail 82, the fifth power source 84 is connected to the other end of the connecting plate 83, the pneumatic scissors 85 is connected to the output end of the fifth power source 84, the third pneumatic finger 86 is connected to the output end of the fifth power source 84, and the product clamping rotating assembly 10 includes a second fixed plate 101, a fifth driving component 102, a rotating block 103, a clamping heightening block 104, and a clamping head 105.

[0052] The second fixing plate 101 is installed on the outer wall of the trimming device 1. The fifth driving member 102 is connected to one end of the second fixing plate 101. The rotating block 103 is connected to the output end of the fifth driving member 102. The clamp raising block 104 is connected to the other end of the rotating block 103. The clamp head 105 is connected to the other end of the clamp raising block 104.

[0053] The rotating wire-picking assembly 11 includes a wire block mounting plate 111, a sixth drive component 112, a brush wire-guiding swing arm 113, a wire-hitting rod 114, and a glass wire rod 115.

[0054] The line block mounting plate 111 is mounted on the trimming device 1. The sixth drive unit 112 is mounted on the line block mounting plate 111. The brush line guiding arm 113 is connected to the output end of the sixth drive unit 112. The line punching rod 114 is connected to the other end of the brush line guiding arm 113. The glass line rod 115 is connected to the other end of the line punching rod 114. The CCD detection assembly 12 includes a base plate 121, a support column 122, a rotating plate 123, and a CCD camera 124.

[0055] The base plate 121 is installed on the outer wall of the trimming device 1, the support column 122 is connected to one end of the base plate 121, the rotating plate 123 is fixed to the outer wall of the support column 122, and the CCD camera 124 is connected to the other end of the rotating plate 123.

[0056] It should be noted that the third driving component 73, the fourth driving component 92, the fifth driving component 102 and the sixth driving component 112 described in the utility model embodiments of this application are motors, and the fourth power source 77 and the fifth power source 84 described in the utility model embodiments of this application are cylinders.

[0057] Specifically, when the wire conveying frame assembly 3 moves the sorted transformer coil tail wire to the tail wire sorting and cutting mechanism 6, the wire sorting hand forward and backward moving assembly 9 starts working. The rotational power of the third rotating wheel 93 is transmitted to the third synchronous pulley 95 through the third synchronous belt 94, forming a stable transmission system. This drives the connecting plate 96 to move smoothly on the horizontal guide rail. The moving plate 71, mounted on the connecting plate 96, slides under the guidance of the third guide rail 72, thereby positioning the entire wire sorting hand moving assembly 7 to the preset clamping position. When the wire sorting hand moving assembly 7 reaches the target position, its internal third drive component 73 immediately starts working. The output shaft of the third drive component 73 drives the second rotating wheel 74 to rotate, and the rotational power is transmitted to the second synchronous pulley 76 through the second synchronous belt 75. This rotational motion is converted into the displacement of the connecting rod 78, which drives the end clamp assembly 79 to adjust its position. At the same time, the fourth power source 77 adjusts the extension and retraction of the connecting rod 78 to ensure that the clamp assembly 79 can firmly clamp the tail wire of the transformer coil at the optimal angle and force, thus completing the entire clamping process.

[0058] Subsequently, the long and short wire cutting shear assembly 8 starts working. The fifth power source 84 drives the pneumatic shears 85 and the third pneumatic finger 86 to precisely cut the tail wire according to the tail wire length information fed back by the CCD detection assembly 12, ensuring that each tail wire reaches the preset length standard.

[0059] Simultaneously, the fifth drive component 102 in the product clamping rotating assembly 10 drives the rotating block 103 to rotate, which in turn drives the clamping head 105 to rotate via the clamping heightening block 104, thereby adjusting the angle of the transformer coil so that the long and short wire cutting shear assembly 8 cuts the tail wire on the other side of the transformer coil. The sixth drive component 112 in the rotating wire-pulling assembly 11 drives the brush wire-guiding swing arm 113 to swing, which in turn drives the wire-punching rod 114 and the glass wire rod 115 to further comb and position the tail wire, ensuring that the tail wire remains stable during the cutting process and avoiding deviation or tangling.

[0060] The CCD detection component 12 operates continuously throughout the process. The CCD camera 124, through adjustments made by the rotating plate 123, maintains a clear image of the transformer coil tail wire and transmits the image information to the control system in real time. Based on the image information fed back by the CCD camera 124, the control system accurately determines the length, position, and state of the tail wire, thereby guiding each component to make precise adjustments to ensure the accuracy and efficiency of the entire trimming process.

[0061] In one embodiment of this application, such as Figure 11 As shown, the trimming device 1 is equipped with a finished product feeding assembly 13.

[0062] The finished product feeding assembly 13 includes a sixth power source 131, a base 132, a fixing column 134, and a material box 135.

[0063] The sixth power source 131 is installed on the trimming equipment 1. The base 132 is connected to the output end of the sixth power source 131. The base 132 has a material box fixing groove 133. The fixing column 134 is installed on the inner wall of the base 132. The material box 135 is installed inside the fixing column 134.

[0064] It should be noted that the sixth power source 131 described in the utility model embodiment of this application is a cylinder.

[0065] Specifically, after the transformer coil is trimmed, the wire conveying and sorting mechanism 2 moves the trimmed transformer coil to a position above the finished product unloading assembly 13. The first pneumatic finger 43 releases the transformer coil, causing it to fall into the material box 135. When the A material box 135 is full, the sixth power source 131 starts, driving the base 132 to move, so that the B material box 135 replaces the A material box 135 in its loading position. When the B material box 135 is full, this operation is repeated.

[0066] Working Principle: When it is necessary to trim the tail wire of a transformer coil, first place the transformer coil to be trimmed in the designated position of the trimming device 1, and start the device through the control panel 14. The first drive unit 32 in the wire conveying frame assembly 3 generates rotational power through its built-in motor output shaft. This power is transmitted to the first rotating wheel 33 connected to it, causing the first rotating wheel 33 to start rotating steadily in a clockwise direction. As the first rotating wheel 33 continues to rotate, its outer edge teeth precisely mesh with the inner teeth of the first synchronous belt 34, thereby driving the first synchronous belt 34 to rotate synchronously. At the same time, the other end of the first synchronous belt 34 is tightly engaged with the first synchronous pulley 35. Under the traction of the first synchronous belt 34, the first synchronous pulley 35 also begins to rotate synchronously, forming a complete power transmission chain. The fixing block 36 fixed to the first synchronous belt 34 moves accordingly, driving the slider support block 37 to move on the first slide rail 38, thereby driving the double tail wire clamp assembly 5 until it reaches above the transformer coil to be trimmed, and then adjusting the height of the double tail wire clamp assembly 5. Simultaneously, the second power source 58 activates the slider 59 to slide on the second guide rail 56, adjusting the second pneumatic finger 511 to a suitable position. Then, the third power source 510 drives the second pneumatic finger 511 to open and close, using the rubber block 512 to clamp the tail wire of the transformer coil. Subsequently, the first drive unit 32 is activated again, moving the clamped transformer coil to the corresponding position of the wire-arranging brush gripper assembly 4. At this time, the first power source 42 in the wire-arranging brush gripper assembly 4 is activated, driving the first pneumatic finger 43 to open, so that the brush 45 contacts the tail wire of the transformer coil. Through the combing action of the brush 45, the tail wire is neatly straightened, preventing the tail wire from becoming tangled or messy. Next, the wire conveying frame assembly 3 continues to operate, moving the tidied tail wire to the tail wire sorting and cutting mechanism 6. When the wire conveying frame assembly 3 moves the tidied transformer coil tail wire to the tail wire sorting and cutting mechanism 6, the wire sorting hand forward and backward moving assembly 9 begins to operate. The rotational power of the third rotating wheel 93 is transmitted to the third synchronous pulley 95 via the third synchronous belt 94, forming a stable transmission system. This drives the connecting plate 96 to move smoothly on the horizontal guide rail. The moving plate 71, mounted on the connecting plate 96, slides under the guidance of the third guide rail 72, thereby positioning the entire wire sorting hand moving assembly 7 to the preset clamping position. When the wire sorting hand moving assembly 7 reaches the target position, its internal third drive component 73 immediately starts working. The output shaft of the third drive component 73 drives the second rotating wheel 74 to rotate, and the rotational power is transmitted to the second synchronous pulley 76 via the second synchronous belt 75. This rotational motion is converted into the displacement of the connecting rod 78, driving the end clamp assembly 79 to adjust its position. At the same time, the fourth power source 77 adjusts the extension and retraction of the connecting rod 78 to ensure that the clamp assembly 79 can firmly clamp the tail wire portion of the transformer coil and complete the entire clamping process.Subsequently, the long and short wire cutting shear assembly 8 begins operation. The fifth power source 84 drives the pneumatic shears 85 and the third pneumatic fingers 86 to precisely cut the tail wire based on the tail wire length information fed back by the CCD detection assembly 12, ensuring that each tail wire reaches the preset length standard. Simultaneously, the fifth drive component 102 in the product clamping rotation assembly 10 drives the rotating block 103 to rotate, which in turn drives the clamping head 105 to rotate via the clamping heightening block 104, thereby adjusting the angle of the transformer coil so that the long and short wire cutting shear assembly 8 can cut the tail wire on the other side of the transformer coil. The sixth drive component 112 in the rotating wire-picking assembly 11 drives the brush wire-sorting swing arm 113 to swing, which in turn drives the wire-punching rod 114 and the glass wire rod 115 to further comb and position the tail wire, ensuring that the tail wire remains stable during the cutting process and avoiding deviation or tangling.

[0067] After trimming, the wire conveying and sorting mechanism 2 transports the transformer coil to the finished product unloading assembly 13. The sixth power source 131 drives the base 132 to move, realizing the automatic replacement of the material box 135. The entire process is dynamically adjusted by the control system through real-time image feedback from the CCD detection assembly 12 to ensure trimming accuracy and production efficiency.

[0068] The CCD detection component 12 operates continuously throughout the process. The CCD camera 124, through adjustments made by the rotating plate 123, maintains a clear image of the transformer coil tail wire and transmits the image information to the control system in real time. Based on the image information fed back by the CCD camera 124, the control system accurately determines the length, position, and state of the tail wire, thereby guiding each component to make precise adjustments to ensure the accuracy and efficiency of the entire trimming process.

[0069] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0070] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0071] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. A device for controlling the length of the tail wire of a network transformer coil, characterized in that, include: The device comprises a trimming device (1), a wire transport and management mechanism (2), a tail wire sorting and cutting mechanism (6), and a control panel (14). The wire transport and management mechanism (2) is mounted on the trimming device (1), the tail wire sorting and cutting mechanism (6) is mounted on the trimming device (1), and the control panel (14) is mounted on the outer wall of the trimming device (1). The wire transport and management mechanism (2) includes an aluminum bracket (21), a wire transport frame assembly (3), a wire management brush clamp assembly (4), and a double tail wire clamp assembly (5). The aluminum bracket (21) is fixed to the outer wall of the trimming device (1), the wire transport frame assembly (3) is mounted on the aluminum bracket (21), the wire management brush clamp assembly (4) is mounted on the outer wall of the aluminum bracket (21), and the double tail wire clamp assembly (5) is mounted on the aluminum bracket (21).

2. The device for trimming the length of the coil tail wire of a control network transformer according to claim 1, characterized in that, The cable carrier assembly (3) includes a motor mounting plate (31), a first drive member (32), a first rotating wheel (33), a first synchronous belt (34), a first synchronous pulley (35), a fixing block (36), a slider support block (37), and a first slide rail (38). The motor mounting plate (31) is installed on the outer wall of the aluminum bracket (21). The first drive member (32) is installed on the motor mounting plate (31). The first rotating wheel (33) is connected to the output end of the first drive member (32). The first synchronous belt (34) is sleeved on the outer wall of the first rotating wheel (33). The first synchronous pulley (35) is sleeved inside the first synchronous belt (34). The fixing block (36) is installed on the first synchronous belt (34). The slider support block (37) is fixed on the outer wall of the fixing block (36). The first slide rail (38) is installed at the bottom of the slider support block (37).

3. The device for trimming the length of the coil tail wire of a control network transformer according to claim 1, characterized in that, The wire brush clamp assembly (4) includes a first support plate (41), a first power source (42), a first pneumatic finger (43), a brush fixing block (44), and a brush (45). The first support plate (41) is fixed to the outer wall of the aluminum bracket (21). The first power source (42) is installed on the outer wall of the first support plate (41). The first pneumatic finger (43) is connected to the output end of the first power source (42). The brush fixing block (44) is installed on the outer wall of the first pneumatic finger (43). The brush (45) is fixed inside the brush fixing block (44).

4. The device for trimming the length of the coil tail wire of a control network transformer according to claim 2, characterized in that, The dual-tail wire clamp assembly (5) includes a mounting plate (51), a second drive unit (52), a gear (53), a first guide rail (54), a rack (55), a second guide rail (56), a blocking block (57), a second power source (58), a slider (59), a third power source (510), a second pneumatic finger (511), and a rubber block (512). The mounting plate (51) is mounted on the outer wall of the slider support block (37). The second drive unit (52) is mounted on the mounting plate (51). The gear (53) is connected to the output end of the second drive unit (52). The first guide rail (54) is mounted on the aluminum bracket (21). The rack (55) is connected to the other end of the first guide rail (54), the second guide rail (56) is installed on the outer wall of the rack (55), the blocking block (57) is installed at the bottom of the second guide rail (56), the slider (59) is fixed on the outer wall of the second guide rail (56), the output end (58) of the second power source is connected to the slider (59), the third power source (510) is connected to the other end of the slider (59), the second pneumatic finger (511) is connected to the output end of the third power source (510), and the rubber block (512) is installed on the outer wall of the second pneumatic finger (511).

5. A device for trimming the length of the coil tail wire of a control network transformer according to claim 1, characterized in that, The tail wire sorting and cutting mechanism (6) includes a sorting wire clamping motion assembly (7), a long and short wire cutting scissors assembly (8), a sorting wire hand forward and backward movement assembly (9), a product clamping rotation assembly (10), a rotating wire-pulling assembly (11), and a CCD detection assembly (12). The sorting wire clamping motion assembly (7) is fixed to the outer wall of the trimming device (1). The long and short wire cutting scissors assembly (8) is installed on the trimming device (1). The sorting wire hand forward and backward movement assembly (9) is installed on the outer wall of the trimming device (1). The product clamping rotation assembly (10) is installed on the trimming device (1). The rotating wire-pulling assembly (11) is installed on the outer wall of the trimming device (1). The CCD detection assembly (12) is installed on the trimming device (1).

6. A device for trimming the length of the coil tail wire of a control network transformer according to claim 5, characterized in that, The cable sorting hand forward and backward moving assembly (9) includes a first fixed plate (91), a fourth driving member (92), a third rotating wheel (93), a third synchronous belt (94), a third synchronous pulley (95), and a connecting plate (96). The first fixed plate (91) is installed on the outer wall of the trimming device (1). The fourth driving member (92) is installed on the first fixed plate (91). The third rotating wheel (93) is connected to the output end of the fourth driving member (92). The third synchronous belt (94) is sleeved on the outer wall of the third rotating wheel (93). The third synchronous pulley (95) is sleeved inside the third synchronous belt (94). The connecting plate (96) is installed on the outer wall of the third synchronous belt (94). The cable sorting hand moving assembly (7) includes a moving plate (71), a third guide rail (72), a third driving member (73), a second rotating wheel (74), a second synchronous belt (75), and a connecting plate (96). 5) Second synchronous pulley (76), fourth power source (77), connecting rod (78), chuck assembly (79), the moving plate (71) is mounted on the connecting plate (96), the third guide rail (72) is mounted on the bottom of the moving plate (71), the third drive member (73) is mounted on the moving plate (71), the second rotating wheel (74) is connected to the output end of the third drive member (73), the second synchronous belt (75) is sleeved on the outer wall of the second rotating wheel (74), the second synchronous pulley (76) is sleeved inside the second synchronous belt (75), the fourth power source (77) is fixed on the outer wall of the moving plate (71), the connecting rod (78) is connected to the output end of the fourth power source (77), and the connecting rod (78) passes through the second synchronous pulley (76) and is connected to it. The chuck assembly (79) is connected to the other end of the connecting rod (78).

7. A device for trimming the length of the coil tail wire of a control network transformer according to claim 5, characterized in that, The long and short wire cutting shear assembly (8) includes a second support plate (81), a second slide rail (82), a connecting plate (83), a fifth power source (84), pneumatic shears (85), and a third pneumatic finger (86). The second support plate (81) is mounted on the trimming device (1), the second slide rail (82) is mounted on the outer wall of the second support plate (81), the connecting plate (83) is connected to the second slide rail (82), the fifth power source (84) is connected to the other end of the connecting plate (83), the pneumatic shears (85) is connected to the output end of the fifth power source (84), and the third pneumatic finger (86) is connected to the fifth power source. The product clamp rotation assembly (10) is connected to the output end of (84). The product clamp rotation assembly (10) includes a second fixed plate (101), a fifth drive member (102), a rotating block (103), a clamp heightening block (104), and a clamp head (105). The second fixed plate (101) is installed on the outer wall of the trimming device (1). The fifth drive member (102) is connected to one end of the second fixed plate (101). The rotating block (103) is connected to the output end of the fifth drive member (102). The clamp heightening block (104) is connected to the other end of the rotating block (103). The clamp head (105) is connected to the other end of the clamp heightening block (104).

8. A device for trimming the length of the coil tail wire of a control network transformer according to claim 5, characterized in that, The rotating wire-guiding assembly (11) includes a wire block mounting plate (111), a sixth drive unit (112), a brush wire-guiding swing arm (113), a wire-hitting rod (114), and a glass wire rod (115). The wire block mounting plate (111) is mounted on the trimming device (1), the sixth drive unit (112) is mounted on the wire block mounting plate (111), the brush wire-guiding swing arm (113) is connected to the output end of the sixth drive unit (112), and the wire-hitting rod (114) is connected to the other end of the brush wire-guiding swing arm (113). The glass wire rod (115) is connected to the other end of the wire rod (114). The CCD detection assembly (12) includes a base plate (121), a support column (122), a rotating plate (123), and a CCD camera (124). The base plate (121) is installed on the outer wall of the trimming device (1). The support column (122) is connected to one end of the base plate (121). The rotating plate (123) is fixed to the outer wall of the support column (122). The CCD camera (124) is connected to the other end of the rotating plate (123).

9. A device for trimming the length of the coil tail wire of a control network transformer according to claim 1, characterized in that, The trimming device (1) is provided with a finished product feeding assembly (13). The finished product feeding assembly (13) includes a sixth power source (131), a base (132), a fixing column (134), and a material box (135). The sixth power source (131) is installed on the trimming device (1). The base (132) is connected to the output end of the sixth power source (131). A material box fixing groove (133) is opened on the base (132). The fixing column (134) is installed on the inner wall of the base (132). The material box (135) is installed inside the fixing column (134).

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