Workpiece quick mounting platform for heavy forging press

Abstract

The utility model relates to heavy forging press workpiece quick mounting platform belongs to the forging press technical field, this heavy forging press workpiece quick mounting platform, include: support seat, the top fixed mounting of support seat has the forging press, the output fixed mounting of forging press has the punch head, the forging press cleaning mechanism is used for collecting and cleaning the chip of forging, and the forging press cleaning mechanism sets up in the one side of support seat, wherein, the forging press cleaning mechanism includes the electric slide rail fixedly installed in the inside of support seat, one side of electric slide rail is provided with the chip removal subassembly, and the chip removal subassembly can telescopic cross -migration under the drive of electric slide rail, covers the blanking range of different specifications workpiece and cooperates the centralized recovery of detachable collection part, reduces the jam splashing, the positioning assembly is accurately positioned and locked when the forging press works, prevents the deviation vibration under the big tonnage impact, guarantees that the collection cleaning structure is stable reliable and promotes the safe life.

Description

Technical Field

[0001] This utility model relates to the field of forging press technology, and in particular to a rapid workpiece installation platform for heavy-duty forging presses. Background Technology

[0002] Heavy forging presses, as large-scale equipment commonly used in metal forming processes, typically generate a large amount of high-temperature metal shavings, stamping residue, and lubricating oil mixtures during the stamping, reaming, and shaping of workpieces such as pipes, profiles, and thick plates. These shavings are mostly high-temperature, sharp, and vary in weight, easily accumulating at the bottom of the forging press and around the workpiece.

[0003] Currently, the common handling method is to gradually clean up the debris with shovels, vacuum cleaners, or compressed air after the machine stops. Although some companies have set up simple chip removal holes or grids under the tooling, the chip removal path is short and the collection containers are scattered, making it impossible to effectively guide and centrally manage high-temperature debris and oily debris. Problems such as blockage, secondary splashing, and frequent maintenance still exist. Especially when large-tonnage forging presses are operating continuously, a large amount of debris accumulates in a short period of time, which can cause uneven workpiece clamping positions, waste material blockage of platform sliding, and other hidden dangers, reducing operating efficiency and safety. Utility Model Content

[0004] Therefore, it is necessary to address the current problem that chips still need to be cleaned manually or through simple chip removal holes after shutdown. This results in short chip removal paths, scattered collection, difficulty in effectively guiding and concentrating high-temperature and oily chips, easy clogging, splashing, and frequent maintenance. Especially when large-tonnage forging presses are operating continuously, chips accumulate rapidly, leading to uneven clamping, obstructed platform sliding, and reduced efficiency and safety. Therefore, it is necessary to provide a quick workpiece mounting platform for heavy-duty forging presses.

[0005] A quick workpiece mounting platform for a heavy-duty forging press includes: a support base, on the top of which a forging press is fixedly mounted, and a punch head fixedly mounted at the output end of the forging press; a forging cleaning mechanism, which is disposed on one side of the support base for collecting and cleaning debris during forging; wherein the forging cleaning mechanism includes an electric slide rail fixedly mounted inside the support base, a chip removal component is disposed on one side of the electric slide rail, and a positioning component is disposed on one side of the forging press.

[0006] The chip removal assembly includes a movable base fixedly connected to the output end of an electric slide rail. A forging die is fixedly installed on the top of the movable base. A collection frame is fixedly installed inside the support base. A discharge port is opened on the surface of the collection frame. The forging die and the movable base have through openings that are aligned with each other.

[0007] The collection box has a movable frame inside, which is slidably connected to the inside of the collection box.

[0008] An electric push rod is fixedly installed on one side of the support base, and the output end of the electric push rod extends into the interior of the collection frame and is fixedly connected to one side of the moving frame.

[0009] A one-way baffle is rotatably mounted on one side of the support base, and the one-way baffle is located on one side of the movable frame.

[0010] A guardrail is fixedly installed on one side of the collection frame, and one side of the guardrail extends through the interior of the collection frame and is slidably connected to the support base.

[0011] The positioning assembly includes guide plates fixedly installed on both sides of the movable seat. The output end of the electric slide rail is fixedly connected to the guide plates. Multiple positioning rods are fixedly installed on both sides of the punch head, and the multiple positioning rods are located on the top of the two guide plates.

[0012] Multiple positioning holes are provided on both sides of the guide plate, and the multiple positioning holes are respectively aligned with multiple positioning rods.

[0013] Beneficial effects 1. Driven by an electric slide rail, the chip removal component can extend and move laterally as needed, covering the material feeding range of workpieces of different specifications. It can also be used with a detachable collection component for centralized recycling, reducing clogging and splashing. The positioning component can precisely limit and lock the forging press when it is working, preventing it from shifting and vibrating under heavy impact, ensuring the stability and reliability of the collection and cleaning structure and improving its safety life. 2. This allows the positioning rod to form a multi-point limiting fit with the guide plate during the operation of the forging press, providing precise guidance and stable positioning for the moving seat and chip removal components. Under heavy tonnage impact conditions, it effectively prevents the moving seat and forging die from shifting or shaking in the lateral or longitudinal direction, ensuring that the chip collection opening and the discharge port remain aligned at all times. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the main structure of this utility model; Figure 2 This is a schematic diagram of the forging and cleaning mechanism of this utility model; Figure 3 This is a schematic diagram of the dandruff removal component of this utility model; Figure 4 This is a schematic diagram of the movable frame structure of this utility model; Figure 5This is a schematic diagram of the positioning component structure of this utility model.

[0016] Figure label: 100. Support base; 200. Forging press; 210. Punch head; 300. Forging cleaning mechanism; 310. Electric slide rail; 320. Chip removal assembly; 321. Moving seat; 322. Forging die; 323. Collection frame; 324. Discharge port; 325. Electric push rod; 326. Moving frame; 327. Guard plate; 328. One-way baffle; 330. Positioning assembly; 331. Guide plate; 332. Positioning hole; 333. Positioning rod. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0018] The following is combined Figures 1-5 This invention describes a rapid workpiece mounting platform for a heavy-duty forging press.

[0019] In one embodiment, a quick workpiece mounting platform for a heavy-duty forging press includes: a support base 100, on the top of which a forging press 200 is fixedly mounted, and a punch head 210 is fixedly mounted at the output end of the forging press 200; a forging cleaning mechanism 300, which is disposed on one side of the support base 100 for collecting and cleaning debris during forging; wherein the forging cleaning mechanism 300 includes an electric slide rail 310 fixedly mounted inside the support base 100, a chip removal component 320 disposed on one side of the electric slide rail 310, and a positioning component 330 disposed on one side of the forging press 200.

[0020] In this embodiment, the chip removal component 320 can be extended or moved laterally as needed under the drive of the electric slide rail 310, which can cover the feeding range of workpieces of different specifications. It can also be used with the detachable collection component to achieve recycling, reducing the risk of blockage and splashing. The positioning component 330 accurately limits and locks the chip removal component 320 when the forging press 200 is working, preventing displacement or vibration under heavy impact, ensuring the stability and reliability of the collection and cleaning structure, extending the service life of the whole machine and improving operational safety. It should be noted that the existing heavy forging press 200 typically includes: a forging main frame fixed on the support base 100, an upper drive mechanism, a lower tooling fixture table, and basic components such as guide columns and guide sleeves for positioning and limiting; when it is working, the drive mechanism drives the punch head 210 or the die to move up and down to punch, expand or form the workpiece located on the table. The chip removal component 320 and the positioning component 330 are arranged on one side of the support base 100 and are laterally extended and retracted via the electric slide rail 310. This design allows the chip removal component 320 to guide and collect chips outside the working area of ​​the forging press 200, while the positioning component 330 only serves to limit and lock the chips during collection. It does not enter the processing area between the stamping head 210 and the workpiece, nor does it occupy the original hydraulic, guiding, and mold space. Therefore, it will not interfere with the original stamping, mold changing, loading and unloading, and other normal operating functions of the forging press 200. At the same time, it can achieve rapid collection and cleaning without stopping the machine or during short stops.

[0021] like Figure 2 , Figure 3 and Figure 4 As shown, the chip removal assembly 320 includes a movable base 321 fixedly connected to the output end of the electric slide rail 310. A forging die 322 is fixedly installed on the top of the movable base 321. A collection frame 323 is fixedly installed inside the support base 100. A discharge port 324 is opened on the surface of the collection frame 323. The forging die 322 and the movable base 321 have through openings, and the openings are aligned with the discharge port 324.

[0022] In this embodiment, the high-temperature debris and metal residue generated during the forging process can fall naturally into the discharge port 324 of the collection frame 323 through the through openings on the forging die 322 and the moving seat 321, achieving immediate diversion and centralized collection, and avoiding the accumulation of debris inside the support seat 100 and the workpiece clamping area.

[0023] The collection box 323 has a movable box 326 inside, which is slidably connected to the inside of the collection box 323.

[0024] In this embodiment, the high-temperature debris and oil residue falling into the collection frame 323 are first received by the moving frame 326 and then carried out as a whole, which effectively avoids the debris from accumulating directly at the bottom of the collection frame 323 and causing adhesion and blockage. It can be quickly pulled out for cleaning or replacement without stopping the machine or during a short stop.

[0025] An electric push rod 325 is fixedly installed on one side of the support base 100. The output end of the electric push rod 325 extends into the interior of the collection frame 323 and is fixedly connected to one side of the moving frame 326.

[0026] In this embodiment, the movable frame 326 can automatically slide out or into the collection frame 323 under the drive of the electric push rod 325, which makes it convenient to directly pour, clean or replace without stopping or during short stops.

[0027] A one-way baffle 328 is rotatably mounted on one side of the support base 100, and the one-way baffle 328 is located on one side of the movable frame 326.

[0028] In this embodiment, the one-way baffle 328 automatically opens when the moving frame 326 slides in and automatically closes when the moving frame 326 slides out or is pulled away, thereby forming one-way flow guidance and protection inside the collection frame 323.

[0029] A guardrail 327 is fixedly installed on one side of the collection frame 323. One side of the guardrail 327 extends through the interior of the collection frame 323 and is slidably connected to the support base 100.

[0030] In this embodiment, the guardrail 327 is always located on one side of the moving frame 326 during the process of the moving frame 326 being pulled out or pushed back, forming a barrier. When the moving frame 326 is filled with debris, it plays an effective role in limiting and blocking it, preventing high temperature or small debris from falling off, splashing or scattering into the support base 100 during the movement of the moving frame 326.

[0031] like Figure 2 , Figure 3 and Figure 5 As shown, the positioning assembly 330 includes guide plates 331 fixedly installed on both sides of the movable seat 321, the output end of the electric slide rail 310 is fixedly connected to the guide plates 331, and multiple positioning rods 333 are fixedly installed on both sides of the punch head 210, with the multiple positioning rods 333 located on the top of the two guide plates 331.

[0032] In this embodiment, when the forging press 200 is working, the positioning rod 333 can form a multi-point limiting cooperation with the guide plate 331 to accurately guide and stably position the moving seat 321 and the chip removal component 320. Under heavy tonnage impact conditions, it effectively prevents the moving seat 321 and the forging die 322 from shifting or shaking in the lateral or longitudinal direction, and ensures that the chip collection opening and the discharge port 324 are always aligned.

[0033] Multiple positioning holes 332 are provided on both sides of the guide plate 331, and the multiple positioning holes 332 are respectively aligned with multiple positioning rods 333.

[0034] In this embodiment, the positioning rod 333 can be inserted into or abut against the positioning hole 332 to form a multi-point limiting fit during operation, thereby accurately guiding and stably positioning the moving seat 321, the forging die 322 and the chip removal component 320 during the forging process.

[0035] Working principle: First, the chip removal component 320, together with the moving seat 321, extends laterally from one side of the support base 100 via the electric slide rail 310, so that the forging die 322 is in a position that is easy to clamp. The tubular workpiece to be processed is placed above the forging die 322 and aligned. The guide plate 331 in the positioning component 330 cooperates with multiple positioning rods 333 and positioning holes 332 on both sides of the punch head 210 to limit and guide the moving seat 321 and the forging die 322 at multiple points, ensuring that the workpiece is stably positioned and aligned with the punch head 210 when it enters the working area of ​​the forging press 200. When the forging press 200 is started, the drive mechanism drives the punch head 210 to move up and down to perform punching, hole expansion or forming. The generated high-temperature metal chips and oil residues fall naturally into the collection frame 323 discharge port 324 inside the support base 100 through the through openings on the surface of the forging die 322 and the moving seat 321, realizing immediate diversion and centralized collection. The movable frame 326 inside the collection frame 323 receives and holds debris during the collection process, preventing it from accumulating directly at the bottom of the collection frame 323 and causing adhesion or blockage. The one-way baffle 328 on one side of the support base 100 automatically opens when the movable frame 326 slides in and automatically closes when it slides out or is pulled out, forming a one-way flow guide and protection to prevent debris from splashing back or scattering. The baffle 327 is always located on one side during the process of the movable frame 326 being pulled out or pushed back, effectively preventing debris from falling off or splashing into the support base 100 during movement. When cleaning is required, the operator can drive the movable frame 326 to automatically slide out of the collection frame 323 through the electric push rod 325 on one side of the support base 100, bringing the movable frame 326 containing debris out of the support base 100 for dumping, cleaning, or replacement. The entire process does not require personnel to enter the high-temperature area, reducing labor intensity and improving safety. After cleaning, the moving frame 326 slides back into the collecting frame 323 under the drive of the electric push rod 325, the one-way baffle 328 closes again, the guardrail 327 returns to the limit position, and the device can continue the next round of forging operation.

[0036] It should be noted that the electric slide rails and electric push rods mentioned above are all devices with relatively mature existing technologies. The specific models can be selected according to actual needs. At the same time, the electric slide rails and electric push rods can be powered by built-in power supply or mains power. The specific power supply method should be selected according to the situation, which will not be elaborated here.

[0037] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A quick workpiece mounting platform for a heavy-duty forging press, characterized in that, include: A support base (100) is provided, on the top of which a forging press (200) is fixedly installed, and a punch head (210) is fixedly installed at the output end of the forging press (200). A forging cleaning mechanism (300) for collecting and cleaning debris during forging is provided on one side of the support base (100); The forging cleaning mechanism (300) includes an electric slide rail (310) fixedly installed inside the support base (100), a chip removal component (320) is provided on one side of the electric slide rail (310), and a positioning component (330) is provided on one side of the forging press (200).

2. The quick workpiece mounting platform for heavy-duty forging presses according to claim 1, characterized in that, The chip removal assembly (320) includes a movable seat (321) fixedly connected to the output end of an electric slide rail (310). A forging die (322) is fixedly installed on the top of the movable seat (321). A collection frame (323) is fixedly installed inside the support base (100). A discharge port (324) is opened on the surface of the collection frame (323). The forging die (322) and the movable seat (321) have through openings, and the openings are aligned with the discharge port (324).

3. The quick workpiece mounting platform for a heavy-duty forging press according to claim 2, characterized in that, The collection box (323) has a movable box (326) inside, and the movable box (326) is slidably connected to the inside of the collection box (323).

4. The quick workpiece mounting platform for heavy-duty forging presses according to claim 1, characterized in that, An electric push rod (325) is fixedly installed on one side of the support base (100). The output end of the electric push rod (325) extends into the interior of the collection frame (323) and is fixedly connected to one side of the moving frame (326).

5. The quick workpiece mounting platform for a heavy-duty forging press according to claim 1, characterized in that, A one-way baffle (328) is rotatably mounted on one side of the support base (100), and the one-way baffle (328) is disposed on one side of the movable frame (326).

6. The quick workpiece mounting platform for a heavy-duty forging press according to claim 3, characterized in that, A guardrail (327) is fixedly installed on one side of the collection frame (323), and one side of the guardrail (327) extends through the interior of the collection frame (323) and is slidably connected to the support base (100).

7. The quick workpiece mounting platform for a heavy-duty forging press according to claim 1, characterized in that, The positioning component (330) includes guide plates (331) fixedly installed on both sides of the movable seat (321), the output end of the electric slide rail (310) is fixedly connected to the guide plates (331), and multiple positioning rods (333) are fixedly installed on both sides of the punch head (210), with the multiple positioning rods (333) located on the top of the two guide plates (331).

8. The quick workpiece mounting platform for a heavy-duty forging press according to claim 7, characterized in that, The guide plate (331) has multiple positioning holes (332) on both sides, and the multiple positioning holes (332) are respectively aligned with multiple positioning rods (333).

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