Special multi-station cold header for forming drill tail wire
Patent Information
- Application Number
- CN202522258393.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-25
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-10-25
AI Technical Summary
[0004]为克服上述缺陷,本实用新型的实施例提供了一种钻尾丝成型专用多工位冷镦机,解决了现有技术中冷却液既难以充分回收,也不便快速循环利用的技术问题
1.本实用新型通过过滤网板能够对冷却液进行初步的过滤,过滤后的冷却液会进入排液槽的内部然后通过进液管流入过滤筒的内部,此时过滤网筒能够对冷却液中的杂质进行过滤,过滤后的冷却液会流入出液管的内部,杂质会沉淀入球阀的内部,打开球阀即可将杂质排出,该设计能够对使用后的冷却液进行有效的过滤。
Smart Images

Figure CN224895650U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cold heading machine technology, specifically to a multi-station cold heading machine for forming drill tail wire. Background Technology
[0002] In modern manufacturing, self-drilling screws, as fasteners that combine drilling and fastening functions, are widely used in construction, home appliances, automobiles and other fields. Their forming process has extremely high requirements for precision, efficiency and consistency, and multi-station cold heading machines are the core equipment for realizing the mass production of self-drilling screws.
[0003] In some existing multi-station cold heading machines, a large amount of coolant is used to cool the processing mechanism and workpiece through multiple sets of nozzles during operation. After use, the coolant will contain metal shavings generated during workpiece processing, making it difficult to fully recover the coolant or to quickly recycle it, which easily leads to waste of coolant. Therefore, this utility model provides a multi-station cold heading machine for drill tail wire forming to solve the above problems. Utility Model Content
[0004] To overcome the above-mentioned defects, the embodiments of this utility model provide a multi-station cold heading machine for forming drill tail wire, which solves the technical problem in the prior art that the coolant is difficult to fully recover and is not convenient to quickly recycle.
[0005] According to one aspect, at least one embodiment of the present invention provides a multi-station cold heading machine for forming drill tail wire, comprising: a main structure, the main structure including a cold heading machine body, a filter screen plate and a drain tank; The filtration structure includes an inlet pipe, a filter cylinder, a ball valve, an outlet pipe, a filter screen cylinder, a drive motor, and a cleaning brush; the inlet pipe is fixedly connected to the inside of one side surface of the cold heading machine body, and the inside of the inlet pipe is connected to the inside of the drain tank; The circulating cooling structure includes a coolant circulating pump, a first connecting pipe, a storage tank, a fixed plate, a distribution pipe, and a spray pipe, and multiple sets of spray pipes are provided. The coolant circulating pump is installed on the outer surface of one side of the cold heading machine body, and the lower end of the first connecting pipe is connected to the inside of the outlet pipe.
[0006] For example, in at least one embodiment of this utility model, a multi-station cold heading machine for forming a drill tail wire is provided, which further includes: the filter screen plate is fixedly connected to the surfaces on both sides inside the body of the cold heading machine, the drain trough is opened inside the body of the cold heading machine, and the filter screen plate is disposed at the upper end of the drain trough.
[0007] For example, in at least one embodiment of the present invention, a multi-station cold heading machine for forming a drill tail wire is provided, which further includes: a discharge port is provided inside one side surface of the cold heading machine body, and a discharge plate is fixedly connected to the outer surface of one side of the cold heading machine body, and the position of the discharge plate corresponds to the position of the discharge port.
[0008] For example, in at least one embodiment of the present invention, a multi-station cold heading machine for forming a self-drilling wire is provided, which further includes: the filter cylinder is fixedly connected to one end of the liquid inlet pipe, the interior of the filter cylinder is connected to the interior of the liquid inlet pipe, the ball valve is installed inside the lower end of the liquid inlet pipe, and the liquid outlet pipe is connected to the interior of the filter cylinder.
[0009] For example, in at least one embodiment of the present invention, a multi-station cold heading machine for forming a drill tail wire is provided, which further includes: the filter screen cylinder is installed inside the filter cylinder, the outer surface of the filter screen cylinder is attached to the inner surface of the filter cylinder, and a connecting port is opened inside one side of the filter screen cylinder, and the position of the connecting port corresponds to the position inside the liquid inlet pipe.
[0010] For example, in at least one embodiment of the present invention, a multi-station cold heading machine for forming a self-drilling wire is provided, which further includes: the drive motor is mounted on the upper surface of the filter cylinder, a connecting shaft is fixedly connected to the output shaft of the drive motor, and the upper end of the connecting shaft is connected to the internal bearing on the upper surface of the filter cylinder, and the cleaning brush is fixedly connected to the outer surface of the connecting shaft.
[0011] For example, in at least one embodiment of the present invention, a multi-station cold heading machine for forming a drill tail wire is provided, which further includes: the cleaning brush has bristles on the surface of the side near the filter screen cylinder, and the bristles are attached to the inner surface of the filter screen cylinder.
[0012] For example, in at least one embodiment of the present invention, a multi-station cold heading machine for forming a self-drilling wire is provided, which further includes: the upper end of the first connecting pipe is connected to the interior of one side surface of the coolant circulation pump, and the interior of the upper surface of the coolant circulation pump is connected to a second connecting pipe, and the upper end of the second connecting pipe is connected to the interior of the liquid storage tank.
[0013] For example, in at least one embodiment of the present invention, a multi-station cold heading machine for forming a self-drilling wire is provided, which further includes: the liquid storage tank is fixedly connected to one side of the upper surface of the cold heading machine body, the liquid storage tank has a liquid inlet fixedly connected to the inside of the upper surface of the liquid storage tank, and the inside of the liquid inlet is connected to the inside of the liquid storage tank, and a liquid pump is provided inside the liquid storage tank.
[0014] For example, in at least one embodiment of this utility model, a multi-station cold heading machine for forming a self-drilling wire is provided, which further includes: the fixing plate is fixedly connected to the surface of one side inside the main body of the cold heading machine; the two ends of the diversion pipe are fixedly connected to the inner surface of the fixing plate; the interior of the diversion pipe is connected to the liquid pump inside the liquid storage tank; and multiple sets of the liquid spraying pipes are respectively connected to the interior of the diversion pipe.
[0015] The beneficial effects of this utility model are as follows: 1. This utility model can perform preliminary filtration of coolant through the filter screen. The filtered coolant will enter the interior of the drain tank and then flow into the interior of the filter cylinder through the inlet pipe. At this time, the filter screen can filter impurities in the coolant. The filtered coolant will flow into the interior of the outlet pipe, and the impurities will settle into the interior of the ball valve. Opening the ball valve can discharge the impurities. This design can effectively filter the coolant after use.
[0016] 2. Starting the drive motor enables the connecting shaft and cleaning brush to rotate inside the filter cylinder. As the cleaning brush rotates, the bristles clean the inside of the filter cylinder, removing impurities attached to the filter cylinder. This design effectively reduces the likelihood of the filter cylinder becoming clogged.
[0017] 3. This utility model allows the coolant filtered inside the filter cartridge to be drawn into the coolant circulation pump through the first connecting pipe after the coolant circulation pump is started, and then transported back to the storage tank. This design enables the coolant to be recycled, which can effectively reduce the consumption of coolant. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model, the accompanying drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this utility model and these drawings without any creative effort.
[0019] Figure 1 This is a schematic diagram of the structure of a multi-station cold heading machine for forming drill tail wire in one embodiment of the present invention; Figure 2 for Figure 1 A schematic cross-sectional view of the main structure of a multi-station cold heading machine for forming a drill tail wire is shown in the embodiment. Figure 3 for Figure 1 A schematic cross-sectional view of the main structure of a multi-station cold heading machine for forming a drill tail wire is shown in the embodiment. Figure 4 for Figure 1 A partial cross-sectional schematic diagram of the filter structure of a multi-station cold heading machine for forming a drill tail wire is shown in the embodiment. Figure 5 for Figure 1 A partial cross-sectional schematic diagram of the filter structure of a multi-station cold heading machine for forming drill tail wire is shown in the embodiment.
[0020] In the diagram: 1. Main structure; 11. Cold heading machine body; 12. Filter screen; 13. Drainage tank; 14. Discharge port; 15. Discharge plate; 2. Filtration structure; 21. Inlet pipe; 22. Filter cylinder; 23. Ball valve; 24. Outlet pipe; 25. Filter screen cylinder; 26. Drive motor; 27. Connecting shaft; 28. Cleaning brush; 3. Circulating cooling structure; 31. Coolant circulation pump; 32. First connecting pipe; 33. Second connecting pipe; 34. Storage tank; 35. Inlet; 36. Fixing plate; 37. Diverter pipe; 38. Spray pipe. Detailed Implementation
[0021] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit its scope.
[0022] To keep the drawings concise, only the parts relevant to the utility model are shown schematically in each drawing; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of the components with the same structure or function is schematically shown, or only one is labeled. In this document, "a" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."
[0023] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0024] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0025] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0026] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0027] like Figures 1 to 5 As shown, this utility model provides a multi-station cold heading machine for forming drill tail wire, including: a main structure 1, which includes a cold heading machine body 11, a filter screen 12 and a drain tank 13; The filter structure 2 includes an inlet pipe 21, a filter cylinder 22, a ball valve 23, an outlet pipe 24, a filter screen cylinder 25, a drive motor 26, and a cleaning brush 28. The inlet pipe 21 is fixedly connected to the inside of one side surface of the cold heading machine body 11, and the inside of the inlet pipe 21 is connected to the inside of the drain tank 13. The circulating cooling structure 3 includes a coolant circulating pump 31, a first connecting pipe 32, a liquid storage tank 34, a fixing plate 36, a diversion pipe 37, and a spray pipe 38. The spray pipe 38 is provided in multiple sets. The coolant circulating pump 31 is installed on the outer surface of one side of the cold heading machine body 11. The lower end of the first connecting pipe 32 is connected to the inside of the liquid outlet pipe 24.
[0028] The filter screen 12 is fixedly connected to the surfaces of both sides inside the cold heading machine body 11, and the drain trough 13 is opened inside the cold heading machine body 11, with the filter screen 12 located at the upper end of the drain trough 13.
[0029] The cold heading machine body 11 can perform cold heading of the drill tail wire, and the filter screen 12 can perform preliminary filtration of the coolant after use. The filtered coolant will flow into the interior of the drain tank 13 through the filter screen 12. The filtration of the filter screen 12 can prevent large particles of debris from entering the interior of the drain tank 13.
[0030] The cold heading machine body 11 has a discharge port 14 inside one side surface, and a discharge plate 15 is fixedly connected to the outer surface of one side surface of the cold heading machine body 11, with the position of the discharge plate 15 corresponding to the position of the discharge port 14.
[0031] After processing, the workpiece will move towards the discharge port 14 on the upper surface of the filter screen plate 12 by its own gravity, and finally be discharged outward through the discharge port 14 and the discharge plate 15.
[0032] The filter cylinder 22 is fixedly connected to one end of the inlet pipe 21, and the interior of the filter cylinder 22 is connected to the interior of the inlet pipe 21. The ball valve 23 is installed inside the lower end of the inlet pipe 21, and the outlet pipe 24 is connected to the interior of the filter cylinder 22.
[0033] The coolant inside the drain tank 13 can be introduced into the filter cylinder 22 through the inlet pipe 21. Impurities inside the coolant will settle downwards inside the filter cylinder 22 due to their own gravity and collect at the lower end of the filter cylinder 22. After opening the ball valve 23, the impurities at the lower end of the filter cylinder 22 can be discharged outwards.
[0034] The filter cylinder 25 is installed inside the filter cylinder 22, and the outer surface of the filter cylinder 25 is attached to the inner surface of the filter cylinder 22. A connecting port is opened on one side of the filter cylinder 25, and the position of the connecting port corresponds to the position inside the liquid inlet pipe 21.
[0035] The filter cylinder 25 can perform secondary filtration of the coolant, which can prevent impurities from flowing into the interior of the outlet pipe 24 with the coolant. The outer surface of the filter cylinder 25 and the inner surface of the filter cylinder 22 are sealed together by a rubber sealing ring to prevent the coolant from flowing out from the gap without filtration.
[0036] The drive motor 26 is mounted on the upper surface of the filter cartridge 22. A connecting shaft 27 is fixedly connected to the output shaft of the drive motor 26, and the upper end of the connecting shaft 27 is connected to the internal bearing on the upper surface of the filter cartridge 22. The cleaning brush 28 is fixedly connected to the outer surface of the connecting shaft 27.
[0037] By starting the drive motor 26, the connecting shaft 27 and the cleaning brush 28 can be rotated. The connection between the connecting shaft 27 and the bearing inside the upper surface of the filter cartridge 22 can effectively improve the stability of the connecting shaft 27 and the cleaning brush 28 during rotation.
[0038] The cleaning brush 28 has bristles on the surface near the filter cylinder 25, and the bristles are attached to the inner surface of the filter cylinder 25.
[0039] The rotation of the cleaning brush 28 allows the bristles to clean the inside of the filter cylinder 25, effectively reducing the likelihood of clogging.
[0040] The upper end of the first connecting pipe 32 is connected to the interior of one side surface of the coolant circulation pump 31, and the interior of the upper surface of the coolant circulation pump 31 is connected to the second connecting pipe 33, and the upper end of the second connecting pipe 33 is connected to the interior of the liquid storage tank 34.
[0041] After the coolant circulation pump 31 is started, the coolant filtered inside the filter cartridge 22 can be drawn into the coolant circulation pump 31 through the first connecting pipe 32. After entering the coolant circulation pump 31, the coolant exchanges heat with the external cold air through the air-cooled fins inside the coolant circulation pump 31, reducing the coolant temperature from 60-70℃ after processing to 25-30℃, and then flows back to the inside of the storage tank 34 through the second connecting pipe 33.
[0042] The liquid storage tank 34 is fixedly connected to one side of the upper surface of the cold heading machine body 11. The liquid inlet 35 is fixedly connected to the inside of the upper surface of the liquid storage tank 34, and the inside of the liquid inlet 35 is connected to the inside of the liquid storage tank 34. A liquid pump is installed inside the liquid storage tank 34.
[0043] The inlet 35 allows operators to easily add coolant to the reservoir 34, and the upper surface of the inlet 35 is equipped with a sealing cap to prevent external dust and impurities from entering the reservoir 34.
[0044] The fixed plate 36 is fixedly connected to the surface of one side inside the cold heading machine body 11. The two ends of the diversion pipe 37 are fixedly connected to the inner surface of the fixed plate 36. The inside of the diversion pipe 37 is connected to the liquid pump inside the liquid storage tank 34. Multiple sets of spray pipes 38 are respectively connected to the inside of the diversion pipe 37.
[0045] The coolant inside the storage tank 34 is pumped by a pump to the inside of the distribution pipe 37, and then sprayed out through multiple sets of spray pipes 38 to cool the workpiece.
[0046] The working principle and usage process of this utility model are as follows: During use, the main body 11 of the cold heading machine performs cold heading of the drill tail wire. During processing, the pump inside the liquid storage tank 34 delivers the coolant to the distribution pipe 37, and then sprays it out through multiple sets of spray pipes 38 to cool the processing mechanism and the workpiece. After use, the coolant is first filtered by the filter screen plate 12 and then enters the drain tank 13. It then flows into the filter cylinder 22 of the filter structure 2 through the inlet pipe 21 and is filtered a second time by the filter screen cylinder 25. The filtered coolant enters the coolant circulation pump 31 for cooling through the outlet pipe 24 and the first connecting pipe 32. Finally, it flows back to the liquid storage tank 34 through the second connecting pipe 33 to achieve recycling. At the same time, the drive motor 26 can be started to drive the connecting shaft 27 and the cleaning brush 28 to rotate, cleaning the inner surface of the filter screen cylinder 25 to prevent clogging. The impurities deposited in the filter cylinder 22 can be discharged by opening the ball valve 23.
[0047] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A multi-station cold heading machine for forming drill tail wire, characterized in that, include: The main structure (1) includes a cold heading machine body (11), a filter screen (12) and a drain tank (13). The filter structure (2) includes an inlet pipe (21), a filter cylinder (22), a ball valve (23), an outlet pipe (24), a filter screen cylinder (25), a drive motor (26), and a cleaning brush (28). The inlet pipe (21) is fixedly connected to the inside of one side surface of the cold heading machine body (11), and the inside of the inlet pipe (21) is connected to the inside of the drain tank (13). The circulating cooling structure (3) includes a coolant circulating pump (31), a first connecting pipe (32), a liquid storage tank (34), a fixing plate (36), a diversion pipe (37), and a spray pipe (38). The spray pipe (38) is provided in multiple sets. The coolant circulating pump (31) is installed on the outer surface of one side of the cold heading machine body (11). The lower end of the first connecting pipe (32) is connected to the inside of the liquid outlet pipe (24).
2. The multi-station cold heading machine for forming drill tail wire according to claim 1, characterized in that: The filter screen (12) is fixedly connected to the surfaces on both sides inside the cold heading machine body (11), the drain trough (13) is opened inside the cold heading machine body (11), and the filter screen (12) is set at the upper end of the drain trough (13).
3. The multi-station cold heading machine for forming drill tail wire according to claim 1, characterized in that: The cold heading machine body (11) has a discharge port (14) inside one side surface, and a discharge plate (15) is fixedly connected to the outer surface of one side of the cold heading machine body (11), and the position of the discharge plate (15) corresponds to the position of the discharge port (14).
4. The multi-station cold heading machine for forming drill tail wire according to claim 1, characterized in that: The filter cylinder (22) is fixedly connected to one end of the inlet pipe (21). The interior of the filter cylinder (22) is connected to the interior of the inlet pipe (21). The ball valve (23) is installed inside the lower end of the inlet pipe (21). The outlet pipe (24) is connected to the interior of the filter cylinder (22).
5. A multi-station cold heading machine for forming drill tail wire according to claim 1, characterized in that: The filter cylinder (25) is installed inside the filter cylinder (22). The outer surface of the filter cylinder (25) is attached to the inner surface of the filter cylinder (22). A connecting port is provided inside one side of the filter cylinder (25), and the position of the connecting port corresponds to the position inside the liquid inlet pipe (21).
6. The multi-station cold heading machine for forming drill tail wire according to claim 1, characterized in that: The drive motor (26) is mounted on the upper surface of the filter cartridge (22). A connecting shaft (27) is fixedly connected to the output shaft of the drive motor (26), and the upper end of the connecting shaft (27) is connected to the internal bearing on the upper surface of the filter cartridge (22). The cleaning brush (28) is fixedly connected to the outer surface of the connecting shaft (27).
7. A multi-station cold heading machine for forming drill tail wire according to claim 1, characterized in that: The cleaning brush (28) has bristles on the surface near the filter cylinder (25), and the bristles are attached to the inner surface of the filter cylinder (25).
8. A multi-station cold heading machine for forming drill tail wire according to claim 1, characterized in that: The upper end of the first connecting pipe (32) is connected to the interior of one side surface of the coolant circulation pump (31), and the interior of the upper surface of the coolant circulation pump (31) is connected to the second connecting pipe (33), and the upper end of the second connecting pipe (33) is connected to the interior of the liquid storage tank (34).
9. A multi-station cold heading machine for forming drill tail wire according to claim 1, characterized in that: The liquid storage tank (34) is fixedly connected to one side of the upper surface of the cold heading machine body (11). The liquid inlet (35) is fixedly connected to the inside of the upper surface of the liquid storage tank (34), and the inside of the liquid inlet (35) is connected to the inside of the liquid storage tank (34). A liquid pump is installed inside the liquid storage tank (34).
10. A multi-station cold heading machine for forming drill tail wire according to claim 1, characterized in that: The fixed plate (36) is fixedly connected to the surface of one side inside the cold heading machine body (11). The two ends of the diversion pipe (37) are fixedly connected to the inner surface of the fixed plate (36). The inside of the diversion pipe (37) is connected to the liquid pump inside the liquid storage tank (34). Multiple sets of the spray pipes (38) are respectively connected to the inside of the diversion pipe (37).