A casting riser separation assisting device

CN224895724UActive Publication Date: 2026-10-27HENAN GUANGRUI AUTO PARTS
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Patent Information

Application Number
CN202522581499.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-04
Publication Date
2026-10-27
Estimated Expiration
2035-12-04

AI Technical Summary

Technical Problem

目前,铸件与冒口的分离通常采用分离钳进行快速分离,对于小铸件而言,其冒口通常较小且数量较多,这使得分离工作更加繁琐,传统的铸件冒口分离完后,需要人工对铸件与冒口进行二次筛分,这不仅增加了工人的劳动强度,还降低了生产效率

Benefits of technology

1、本实用新型通过在工作台的右端设置两个出料斗,并在出料斗的下方设置两个收纳箱,配合气缸的使用,能够将分离后的铸件与冒口分别通过两个出料斗自动导入对应的收纳箱中,避免了人工二次筛分和收集的繁琐过程,提高了工作效率。

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Abstract

The utility model discloses a cast head part separates auxiliary device, including U type chassis, branch and workstation, and the middle part of U type chassis both sides is vertically provided with branch respectively, and the upper end between two branch rotatory connection has workstation, the below of workstation left end is provided with the cylinder, and the push rod of cylinder is articulated together with the bottom of workstation, and the middle part of workstation right end is provided with the center baffle, and the both sides of workstation right end is provided with outer baffle respectively, and two independent separate area is formed between center baffle and outer baffle, and is connected with the discharge hopper in the right end of each separate area, is provided with the storage box below the discharge hopper. The utility model discloses through setting center baffle and outer baffle in workstation right end, and utilize cylinder drive workstation to overturn, has realized the automatic separation and classification collection of cast and head part, has effectually improved the separation efficiency, has reduced the manual labor intensity, has avoided the confusion of cast and head part simultaneously, has promoted production efficiency and product quality.
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Description

Technical Field

[0001] This utility model relates to a riser cutting auxiliary platform, and more particularly to a casting riser separation auxiliary device, belonging to the field of casting processing technology. Background Technology

[0002] In the casting production process, the separation of castings and risers is a crucial step. Currently, this separation is typically achieved quickly using separating pliers. However, for small castings, the risers are usually small and numerous, making the separation process more cumbersome. Traditionally, after the castings and risers are separated, a secondary screening by hand is required, which not only increases the labor intensity of workers but also reduces production efficiency. Furthermore, traditional cutting platforms lack dedicated collection devices after the castings and risers are separated, resulting in the separated castings and risers scattering on the workbench or floor, requiring additional time and manpower for cleaning and collection, further reducing work efficiency. Utility Model Content

[0003] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide an auxiliary device for separating casting risers. By setting two hoppers on the right side of the workbench and using a cylinder, the casting and riser can be quickly separated and stored, which improves work efficiency and reduces labor intensity.

[0004] The technical solution adopted by this utility model to solve the technical problem is as follows: A casting riser separation auxiliary device includes a U-shaped base frame, support rods, and a worktable. Support rods are vertically arranged at the middle of both sides of the U-shaped base frame, and a worktable is rotatably connected between the upper ends of the two support rods. Diagonal braces are provided on both sides of the support rods. A cylinder is located below the left end of the worktable, and the cylinder's push rod is hinged to the bottom of the worktable. A central partition is located in the middle of the right end of the worktable, and outer baffles are provided on both sides of the right end of the worktable, forming two independent partitioned areas between the central partition and the outer baffles. A discharge hopper is connected to the right end of each partitioned area, and a storage box is located below the discharge hopper.

[0005] The central partition and the outer baffle are located on the top surface of the workbench, and the central partition and the outer baffle are made of the same material.

[0006] There are two storage boxes, which correspond to the positions of the two discharge hoppers above and below. The bottom of the storage box is provided with a support frame, and the four corners of the bottom of the support frame are provided with rollers.

[0007] The outer wall of the right end of the workbench is rotatably connected to the inner wall of the support rod.

[0008] The bottom of the cylinder is fixedly connected to the middle of the left end of the U-shaped base frame.

[0009] The positive and beneficial effects of this utility model are: 1. This utility model sets two discharge hoppers on the right end of the workbench and two collection boxes below the discharge hoppers. With the use of a cylinder, the separated castings and risers can be automatically guided into the corresponding collection boxes through the two discharge hoppers, avoiding the tedious process of manual secondary screening and collection, and improving work efficiency.

[0010] 2. This utility model has a central partition plate in the middle of the right end of the workbench and outer side plates on both sides of the right end of the workbench. This allows for the separate placement of the castings and risers after separation, effectively preventing confusion between the castings and risers during the separation process, ensuring the accuracy of separation, improving the processing efficiency and quality of small castings, and reducing manual intervention. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the structure of the workbench of this utility model; Figure 3 This is a structural schematic diagram of the storage box and support frame of this utility model; The components are: 1-U-shaped base frame, 2-support rod, 3-diagonal rod, 4-workbench, 5-cylinder, 6-middle partition, 7-outer baffle, 8-discharge hopper, 9-support frame, 10-roller, 11-storage box. Detailed Implementation

[0012] The present invention will be further explained and described below with reference to the accompanying drawings: See the example. Figures 1-3 A casting riser separation auxiliary device includes a U-shaped base frame 1, support rods 2, and a worktable 4. Support rods 2 are vertically arranged in the middle of both sides of the U-shaped base frame 1, and the worktable 4 is rotatably connected between the upper ends of the two support rods 2. Diagonal rods 3 are arranged on both sides of the support rods 2. A cylinder 5 is arranged below the left end of the worktable 4, and the push rod of the cylinder 5 is hinged to the bottom of the worktable 4. A central partition 6 is arranged in the middle of the right end of the worktable 4. Outer baffles 7 are arranged on both sides of the right end of the worktable 4, and the central partition 6 and the outer baffles 7 form two independent partition areas. A discharge hopper 8 is connected to the right end of each partition area, and a storage box 11 is arranged below the discharge hopper 8.

[0013] The central partition 6 and the outer baffle 7 are located on the top surface of the workbench 4, and the central partition 6 and the outer baffle 7 are made of the same material.

[0014] There are two storage boxes 11, which correspond to the positions of the two discharge hoppers 8 above and below. A support frame 9 is provided at the bottom of the storage box 11, and rollers 10 are provided at the four corners of the bottom of the support frame 9.

[0015] The outer wall of the right end of the workbench 4 is rotatably connected to the inner wall of the support rod 2.

[0016] The bottom of cylinder 5 is fixedly connected to the middle of the left end of U-shaped base frame 1.

[0017] In the above description, the central baffle and the two outer baffles are the same baffles. The outer end of one discharge hopper is fixedly connected to one of the outer baffles, and the inner end of the discharge hopper is fixedly connected to the central baffle. The outer end of the other discharge hopper is fixedly connected to the other outer baffle, and the inner end of the discharge hopper is fixedly connected to the central baffle.

[0018] In the above description, the dimensions of the support frame are smaller than the dimensions between the inner walls of the U-shaped base.

[0019] Working principle: When the cylinder is in the reset state, the worktable is in a horizontal state; In use, place the casting on the workbench. At the same time, the operator can place the separating pliers on the workbench and use the separating pliers to separate the casting from the riser in sequence. After the casting is separated, place it in the space on one side of the middle partition. After the casting is completely separated, place the remaining support and riser in the space on the other side. The operator starts the cylinder to make the casting and riser on the right side of the workbench fall into the storage box below through the corresponding discharge hopper. After the storage box is full, replace it with a new storage box.

[0020] This invention achieves automatic separation and classified collection of castings and risers by setting a central partition and an outer baffle on the right end of the workbench and using a cylinder to drive the workbench to rotate. This effectively improves separation efficiency, reduces manual labor intensity, avoids confusion between castings and risers, and enhances production efficiency and product quality.

Claims

1. A casting riser separation auxiliary device, comprising a U-shaped base frame (1), a support rod (2), and a worktable (4), characterized in that: The U-shaped base frame (1) has support rods (2) vertically arranged in the middle of both sides, and a worktable (4) is rotatably connected between the upper ends of the two support rods (2). The support rods (2) have diagonal rods (3) on both sides. A cylinder (5) is arranged below the left end of the worktable (4). The push rod of the cylinder (5) is hinged to the bottom of the worktable (4). A central partition (6) is arranged in the middle of the right end of the worktable (4). Outer baffles (7) are arranged on both sides of the right end of the worktable (4). The central partition (6) and the outer baffles (7) form two independent partition areas. A discharge hopper (8) is connected to the right end of each partition area. A storage box (11) is arranged below the discharge hopper (8).

2. The auxiliary device for separating risers in castings according to claim 1, characterized in that: The central partition (6) and the outer baffle (7) are located on the top surface of the workbench (4), and the central partition (6) and the outer baffle (7) are made of the same material.

3. The auxiliary device for separating risers in castings according to claim 1, characterized in that: There are two storage boxes (11), which correspond to the positions of the two discharge hoppers (8) above and below. A support frame (9) is provided at the bottom of the storage box (11), and rollers (10) are provided at the four corners of the bottom of the support frame (9).

4. The auxiliary device for separating risers in castings according to claim 1, characterized in that: The outer wall of the right end of the workbench (4) is rotatably connected to the inner wall of the support rod (2).

5. The auxiliary device for separating risers in castings according to claim 1, characterized in that: The bottom of the cylinder (5) is fixedly connected to the middle of the left end of the U-shaped base frame (1).