A continuous casting rotating disc for lead

CN224895726UActive Publication Date: 2026-10-27ZHEJIANG TIANNENG POWER SOURCE MATERIAL
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Patent Information

Application Number
CN202522472049.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-21
Publication Date
2026-10-27
Estimated Expiration
2035-11-21

AI Technical Summary

Technical Problem

[0005]本实用新型的目的在于提供一种铅液连续浇铸旋转盘,以解决上述背景技术中提出连续浇铸旋转盘不便于便捷的对模具转动进行浇铸,影响了每组之间等待的时间,不便于便捷的移动位置对不同区域进行浇铸,影响了人工的劳动强度,影响了连续浇铸旋转盘对多组旋转盘浇铸的便利性,影响了连续浇铸旋转盘浇铸的效率的问题

Benefits of technology

[0014]与现有技术相比,本实用新型的有益效果是:该连续浇铸旋转盘不仅实现了连续浇铸旋转盘便捷的对模具转动进行浇铸,缩短了每组之间等待的时间,而且方便了便捷的移动位置对不同区域进行浇铸,减少了人工的劳动强度,提高了连续浇铸旋转盘对多组旋转盘浇铸的便利性,提高了连续浇铸旋转盘浇铸的效率。

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Abstract

The utility model discloses a kind of lead liquid continuous casting rotary disc, including track and moving plate, the outside of track is provided with moving plate, the top of moving plate is installed with support column, the top of support column is installed with hopper, the outside of hopper is provided with two groups of movable support, the bottom of movable support is all installed with four groups of wheels of equal interval, the outside of movable support is all provided with lifting plate, the outside of lifting plate is all provided with rotary disc, the top center position of rotary disc is all installed with water tank. The utility model not only realizes that the continuous casting rotary disc is conveniently cast to mold rotation, shorten the time between each group and wait, improve the efficiency of continuous casting rotary disc casting, but also realizes that the continuous casting rotary disc is conveniently cast to different regions by moving position, reduce the labor intensity of artificial, improve the convenience of continuous casting rotary disc to multiple rotary disc casting.
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Description

Technical Field

[0001] This utility model relates to the field of continuous casting rotary table technology, specifically a continuous casting rotary table for molten lead. Background Technology

[0002] Even after lead ore is smelted and enriched, the resulting metal still contains a large amount of other metals and impurities. To obtain lead with higher purity, further processing is required. Current technology typically involves manually dissolving and casting the enriched lead ingots into corresponding electrode plates, which are then placed in an acid bath for electrolysis. A continuous casting rotary table for lead liquid is a device used for the continuous casting of lead strips, lead rods, or other lead products. Its core function is to achieve rapid solidification and shaping of the molten lead through a rotating cooling plate.

[0003] Continuous casting of molten lead is a metallurgical process in which molten lead is cooled and solidified in a water-cooled crystallizer and then continuously pulled out as a cast billet. This process achieves automated production through equipment such as crystallizers, secondary cooling devices, and straightening machines, and has advantages such as improving metal yield and reducing energy consumption.

[0004] Existing continuous casting rotary tables of this type generally do not facilitate convenient mold rotation for casting, affecting the waiting time between each group, making it inconvenient to move the position to cast different areas, affecting the labor intensity of manual labor, the convenience of continuous casting rotary tables for casting multiple groups of rotary tables, and the efficiency of continuous casting rotary tables. Utility Model Content

[0005] The purpose of this utility model is to provide a continuous casting rotary table for lead liquid, so as to solve the problems mentioned in the background art, which are that the continuous casting rotary table is not convenient for rotating the mold for casting, which affects the waiting time between each group, is not convenient for moving the position to cast different areas, affects the labor intensity of manual labor, affects the convenience of casting multiple groups of rotary tables, and affects the casting efficiency of the continuous casting rotary table.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a continuous lead casting rotary disk, comprising a track and a movable plate. The movable plate is disposed outside the track, a support column is mounted on the top of the movable plate, a funnel is mounted on the top of the support column, two sets of movable supports are disposed outside the funnel, four equally spaced wheels are mounted on the bottom of each movable support, a lifting plate is disposed outside each movable support, a rotating disk is disposed outside each lifting plate, a water tank is mounted at the center of the top of each rotating disk, four equally spaced mold bodies are mounted on the top of each rotating disk outside the water tank, and electric push rods are symmetrically mounted on the top of each movable support. The output ends of all electric push rods are connected to the lifting plate. A rotating shaft is movably installed at the center of the bottom end of each lifting plate. The rotating shaft extends through the lifting plate to its outside. A large gear is fitted at the bottom end of each rotating shaft. The top end of each rotating shaft is connected to a rotating disk. A servo motor is installed at the bottom end of each lifting plate. A small gear is installed at the output end of each servo motor. The small gear meshes with the large gear. Multiple sets of support frames with equal spacing are installed at the top end of each lifting plate. Rollers are movably installed inside each support frame. The rollers are slidably connected to the rotating disk. A water pump is installed on the side wall of each water tank. A water inlet pipe is installed at the output end of each water pump.

[0007] Preferably, the interior of the mold body is equipped with a serpentine cooling pipe, the water inlet pipe is connected to the serpentine cooling pipe, the side of the serpentine cooling pipe away from the water inlet pipe is equipped with a water outlet pipe, and the side of the water outlet pipe away from the serpentine cooling pipe is connected to a water tank.

[0008] Preferably, a stepper motor is installed on the side of the top of the movable plate away from the support column, and a support shaft is installed at the output end of the stepper motor.

[0009] Preferably, the support shaft extends through the movable plate to its outside, a first gear is installed at the bottom end of the support shaft, and a rack is installed on the side wall of the track.

[0010] Preferably, the first gear meshes with the rack, and a slide rail is installed on the side wall of the track above the rack.

[0011] Preferably, two sets of sliders are symmetrically installed on the side wall of the movable plate, and the sliders are slidably connected to the slide rail.

[0012] Preferably, a power motor is installed at the top of the funnel, and a screw rod is installed at the output end of the power motor.

[0013] Preferably, the spiral rod extends into the interior of the funnel and is movably connected thereto, and a solenoid valve is installed at the bottom end of the funnel.

[0014] Compared with the prior art, the beneficial effects of this utility model are: the continuous casting rotary table not only realizes the convenient rotation of the mold for casting, shortening the waiting time between each group, but also facilitates the convenient movement of the position to cast different areas, reduces the labor intensity of manual labor, improves the convenience of casting multiple groups of rotary tables, and improves the casting efficiency of the continuous casting rotary table.

[0015] (1) When using a continuous casting rotary table for lead liquid, push the moving support. With the support of four sets of wheels, the moving support moves to the working area. The servo motor drives the small gear to rotate, which in turn drives the large gear to rotate. The large gear drives the rotating shaft to rotate. With the sliding support of the rollers and the rotating disc, the rotating shaft drives the rotating disc, water tank, and mold body to rotate. The electric push rod drives the lifting plate, rotating disc, water tank, and mold body to rise to the required height, so that a set of mold bodies rotates to the casting area for casting. Open the solenoid valve so that the lead liquid inside the funnel is poured into the inside of the mold body. The water pump draws the water inside the water tank into the water inlet pipe, through... The molten lead inside the mold body is cooled and reduced through a serpentine cooling pipe, and then discharged into the water tank for recycling through the outlet pipe. When a set of mold bodies is completed, the servo motor drives the pinion to rotate, which in turn drives the large gear to rotate, and the large gear drives the rotating shaft to rotate. With the sliding support of the roller and the rotating disk, the rotating shaft drives the rotating disk, the water tank, and the mold body to rotate, so that the mold body that has been cast is moved to one side, and the mold body to be cast is moved to the casting area. This realizes the convenient rotation of the mold for casting in continuous casting, shortens the waiting time between each set, and improves the efficiency of continuous casting.

[0016] (2) The stepper motor drives the support shaft to rotate, and the support shaft drives the first gear to rotate. The first gear slides on the surface of the rack, so that the first gear drives the support shaft, the moving plate, the support column, and the funnel to move to the next area. The power motor drives the screw rod to rotate and opens the solenoid valve, so that the screw rod spirally transports the lead liquid inside the funnel to the inside of the mold body for casting. This realizes the convenient movement of the continuous casting rotary table to cast different areas, reduces the labor intensity of manual labor, and improves the convenience of the continuous casting rotary table for casting multiple sets of rotary tables. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a front view structural diagram of the present utility model; Figure 3 This is a three-dimensional structural diagram of the mobile support frame of this utility model; Figure 4 This is a three-dimensional structural diagram of the mold body of this utility model; Figure 5 This is a top view cross-sectional structural diagram of the mold body of this utility model; Figure 6 This is a three-dimensional structural diagram of the movable plate of this utility model; Figure 7 This is a three-dimensional structural diagram of the funnel of this utility model.

[0018] In the diagram: 1. Track; 2. Moving plate; 3. Support column; 4. Funnel; 5. Moving bracket; 6. Lifting plate; 7. Rotating disk; 8. Water tank; 9. Mold body; 10. Servo motor; 11. Pinion; 12. Rotating shaft; 13. Large gear; 14. Support frame; 15. Roller; 16. Water pump; 17. Inlet pipe; 18. Serpentine cooling pipe; 19. Outlet pipe; 20. Stepper motor; 21. Support shaft; 22. First gear; 23. Rack; 24. Slider; 25. Slide rail; 26. Power motor; 27. Helical rod; 28. Solenoid valve; 29. ​​Wheel; 30. Electric push rod. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0021] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0022] Example 1 Please see Figure 1-7 This utility model provides an embodiment of a continuous lead casting rotary disk, comprising a track 1 and a movable plate 2. The movable plate 2 is disposed outside the track 1, and a support column 3 is installed at the top of the movable plate 2. A funnel 4 is installed at the top of the support column 3. Two sets of movable supports 5 are disposed outside the funnel 4. Four sets of wheels 29 with equal spacing are installed at the bottom of each movable support 5. Lifting plates 6 are disposed outside each movable support 5, and rotating disks 7 are disposed outside each lifting plate 6. A water tank 8 is installed at the center of the top of each rotating disk 7. Four sets of mold bodies 9 with equal spacing are installed at the top of each rotating disk 7 outside the water tank 8. Electric push rods 30 are symmetrically installed at the top of each movable support 5. The output end of the electric push rod 30... All are connected to the lifting plate 6. A rotating shaft 12 is movably installed at the center of the bottom end of the lifting plate 6. The rotating shaft 12 extends through the lifting plate 6 to its outside. A large gear 13 is fitted at the bottom end of the rotating shaft 12. The top end of the rotating shaft 12 is connected to the rotating disk 7. A servo motor 10 is installed at the bottom end of the lifting plate 6. A small gear 11 is installed at the output end of the servo motor 10. The small gear 11 meshes with the large gear 13. Multiple sets of support frames 14 with equal spacing are installed at the top end of the lifting plate 6. Rollers 15 are movably installed inside the support frame 14. The rollers 15 are slidably connected to the rotating disk 7. A water pump 16 is installed on the side wall of the water tank 8. A water inlet pipe 17 is installed at the output end of the water pump 16. The interior of the mold body 9 is equipped with serpentine cooling pipes 18, and the water inlet pipes 17 are all connected to the serpentine cooling pipes 18. The side of the serpentine cooling pipes 18 away from the water inlet pipes 17 is equipped with a water outlet pipe 19, and the side of the water outlet pipe 19 away from the serpentine cooling pipes 18 is connected to the water tank 8. When using a continuous casting turntable for molten lead, push the movable support 5, supported by four sets of wheels 29, to move the movable support 5 to the working area. Turn on the servo motor 10, which, supported by the lifting plate 6, drives the pinion 11 to rotate. With the pinion 11 meshing with the large gear 13, the pinion 11 drives the large gear 13 to rotate, which in turn drives the rotating shaft 12 to rotate. With the sliding support of the roller 15 and the rotating disk 7, the rotating shaft 12 drives the rotating disk 7, water tank 8, and mold body 9 to rotate, thereby adjusting the position of the mold body 9. Turn on the two sets of electric push rods 30, which, supported by the movable support 5, drive the lifting plate 6, rotating disk 7, water tank 8, and mold body 9 to rise to the required height, causing one set of mold bodies 9 to rotate to the casting area for casting. Turn on the solenoid valve 28, allowing the molten lead inside the funnel 4 to be poured into the mold body 9. Turn on the water pump 16, which is located in the water tank. Supported by 8, water pump 16 draws water from inside water tank 8 into water inlet pipe 17. After passing through serpentine cooling pipe 18, the lead liquid inside mold body 9 is cooled down. The water is then discharged into water tank 8 through water outlet pipe 19 for recycling. When a set of mold bodies 9 is finished casting, servo motor 10 is turned on. Supported by lifting plate 6, servo motor 10 drives pinion 11 to rotate. With the meshing of pinion 11 and large gear 13, pinion 11 drives large gear 13 to rotate. Large gear 13 drives rotating shaft 12 to rotate. With the sliding support of roller 15 and rotating disk 7, rotating shaft 12 drives rotating disk 7, water tank 8, and mold body 9 to rotate. This causes the finished mold body 9 to move to one side, and the mold body 9 to be cast to move to the casting area. This realizes the convenient rotation of the mold for casting by the continuous casting rotating disk, shortens the waiting time between each set, and improves the efficiency of continuous casting rotating disk casting. A stepper motor 20 is installed on the top side of the movable plate 2 away from the support column 3, and a support shaft 21 is installed at the output end of the stepper motor 20; The support shaft 21 extends through the movable plate 2 to its outside. A first gear 22 is installed at the bottom end of the support shaft 21, and a rack 23 is installed on the side wall of the track 1. The first gear 22 meshes with the rack 23. A slide rail 25 is installed on the side wall of the track 1 above the rack 23. Two sets of sliders 24 are symmetrically installed on the side wall of the moving plate 2. The sliders 24 are all slidably connected to the slide rail 25. A power motor 26 is installed at the top of the funnel 4, and a screw rod 27 is installed at the output end of the power motor 26. The screw rod 27 extends into the interior of the funnel 4 and is movably connected thereto. A solenoid valve 28 is installed at the bottom of the funnel 4. When it is necessary to move the position to the next set of rotating disks for casting, the stepper motor 20 is turned on. With the support of the moving plate 2, the stepper motor 20 drives the support shaft 21 to rotate. The support shaft 21 drives the first gear 22 to rotate. With the meshing of the first gear 22 and the rack 23, the first gear 22 slides on the surface of the rack 23. With the sliding connection between the slider 24 and the slide rail 25, the first gear 22 drives the support shaft 21, the moving plate 2, the support column 3, and the funnel 4 to move to the next area. The power motor 26 is turned on. With the support of the funnel 4, the power motor 26 drives the screw rod 27 to rotate. The solenoid valve 28 is turned on, so that the screw rod 27 spirally transports the lead liquid inside the funnel 4 to the inside of the mold body 9 for casting. This realizes the convenient movement of the continuous casting rotating disk to cast different areas, reduces the labor intensity of manual labor, and improves the convenience of casting multiple sets of rotating disks.

[0023] Work steps Servo motor 10 drives pinion 11 to rotate, pinion 11 drives large gear 13 to rotate, and large gear 13 drives rotating shaft 12 to rotate. Under the sliding support of roller 15 and rotating disk 7, rotating shaft 12 drives rotating disk 7, water tank 8, and mold body 9 to rotate. Electric push rod 30 drives lifting plate 6, rotating disk 7, water tank 8, and mold body 9 to rise to the required height, so that a set of mold bodies 9 rotates to the casting area for casting. Solenoid valve 28 is opened, so that the lead liquid inside funnel 4 is poured into the inside of mold body 9. Water pump 16 draws water from water tank 8 into water inlet pipe 17, and cools the lead liquid inside mold body 9 through serpentine cooling pipe 18. Water is then discharged into water tank 8 through water outlet pipe 19 for recycling. When a set of mold bodies 9 has finished casting, servo motor 10 drives pinion 11 to rotate, pinion 11 drives large gear 13 to rotate, and large gear 13 drives rotating shaft 12 to rotate. The large gear 13 rotates, driving the rotating shaft 12 to rotate. Under the sliding support of the roller 15 and the rotating disk 7, the rotating shaft 12 drives the rotating disk 7, the water tank 8, and the mold body 9 to rotate, causing the mold body 9, which has been cast, to move to one side. The mold body 9, which is to be cast, moves to the casting area. When it is necessary to move to the next set of rotating disks for casting, the stepper motor 20 drives the support shaft 21 to rotate. The support shaft 21 drives the first gear 22 to rotate. The first gear 22 slides on the surface of the rack 23, causing the first gear 22 to drive the support shaft 21, the moving plate 2, the support column 3, and the funnel 4 to move to the next area. The power motor 26 drives the screw rod 27 to rotate, opening the solenoid valve 28, so that the screw rod 27 spirally transports the lead liquid inside the funnel 4 into the mold body 9 for casting, thus completing the use of the continuous casting rotating disk.

[0024] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A rotating disk for continuous casting of molten lead, characterized in that: The system includes a track and a movable plate. The movable plate is located outside the track. A support column is mounted on the top of the movable plate. A funnel is mounted on the top of the support column. Two sets of movable supports are located outside the funnel. Four equally spaced wheels are mounted on the bottom of each movable support. A lifting plate is located outside each movable support. A rotating disk is located outside each lifting plate. A water tank is mounted at the center of the top of each rotating disk. Four equally spaced mold bodies are mounted on the top of each rotating disk outside the water tank. Electric push rods are symmetrically mounted on the top of each movable support. The output end of each electric push rod is connected to the lifting plate. Next, a rotating shaft is movably installed at the center of the bottom end of each lifting plate. The rotating shaft extends through the lifting plate to its outside. A large gear is fitted at the bottom end of each rotating shaft. The top end of each rotating shaft is connected to a rotating disk. A servo motor is installed at the bottom end of each lifting plate. A small gear is installed at the output end of each servo motor. The small gear meshes with the large gear. Multiple sets of support frames with equal spacing are installed at the top end of each lifting plate. Rollers are movably installed inside each support frame. The rollers are slidably connected to the rotating disk. A water pump is installed on the side wall of each water tank. A water inlet pipe is installed at the output end of each water pump.

2. The rotating disk for continuous casting of molten lead according to claim 1, characterized in that: The mold body is equipped with serpentine cooling pipes inside, and the water inlet pipes are all connected to the serpentine cooling pipes. The side of the serpentine cooling pipes away from the water inlet pipes is equipped with a water outlet pipe, and the side of the water outlet pipes away from the serpentine cooling pipes is connected to a water tank.

3. The rotating disk for continuous casting of molten lead according to claim 2, characterized in that: A stepper motor is installed on the side of the top of the movable plate away from the support column, and a support shaft is installed at the output end of the stepper motor.

4. The rotating disk for continuous casting of molten lead according to claim 3, characterized in that: The support shaft extends through the movable plate to its outside, and a first gear is installed at the bottom end of the support shaft. A rack is installed on the side wall of the track.

5. The rotating disk for continuous casting of molten lead according to claim 4, characterized in that: The first gear meshes with the rack, and a slide rail is installed on the side wall of the track above the rack.

6. The rotating disk for continuous casting of molten lead according to claim 5, characterized in that: Two sets of sliders are symmetrically installed on the side wall of the movable plate, and the sliders are slidably connected to the slide rail.

7. The rotating disk for continuous casting of molten lead according to claim 6, characterized in that: A power motor is installed at the top of the funnel, and a screw rod is installed at the output end of the power motor.

8. The rotating disk for continuous casting of molten lead according to claim 7, characterized in that: The spiral rod extends into the interior of the funnel and is movably connected thereto, and a solenoid valve is installed at the bottom of the funnel.