Quantitative pouring device for superalloys

Abstract

The utility model discloses a high temperature alloy quantitative pouring device, including base, quantitative mechanism includes the mounting plate of fixed in the one side bottom of two L type fixed plate mutual approach, and the top and bottom of mounting plate are opened the hole of intercommunication, and the inside of hole is equipped with the slide column of sliding, and the top of slide column is installed with first contact sensor, and the top of base is opened the sliding slot of sliding, and the inside of sliding slot is equipped with the sliding block of sliding, and the top of sliding block is fixed with the moving block, and the top of moving block is opened the slope, and the bottom of slide column is rotatably connected with the gyro wheel, and the bottom of gyro wheel and the surface of slope are contacted. The utility model has realized the effect of alloy quantitative pouring, and through the movement of moving block, will move to the slide column, and drive the slide column to go up, thereby can change the quantity of material pouring, can more accurately control the material quantity of each time pouring, thereby improves the consistency and quality of product, improves production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of aluminum alloy production technology, and in particular to a high-temperature alloy quantitative casting device. Background Technology

[0002] Aluminum alloy is a common metallic material with excellent properties such as low density, high strength, and corrosion resistance. It is widely used in aviation, aerospace, automobile, machinery manufacturing, 3C electronics and other fields. Generally, aluminum alloy blocks are melted, poured into molds, cooled and shaped, and then removed from the molds. After subsequent polishing and other processes, it finally becomes aluminum alloy.

[0003] In the aluminum alloy casting process, existing technology typically relies on workers manually pouring molten aluminum from a container into a casting mold. The amount of molten aluminum poured each time depends heavily on the worker's experience and intuition. This not only requires repeated operations when the amount of molten aluminum is insufficient, increasing the workload, but also necessitates cutting and grinding off the excess portion at the casting gate of the formed aluminum alloy for recycling when there is an excess, further increasing the difficulty of the work. Therefore, there is an urgent need for a high-temperature alloy quantitative casting device to solve these problems. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a quantitative casting device for high-temperature alloys.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A high-temperature alloy quantitative casting device includes a base, with L-shaped fixing plates fixed on both sides of the top of the base. A storage box is located on the top of each L-shaped fixing plate, and a fixed material box is located on the side of the two L-shaped fixing plates that are close to each other. A quantitative mechanism for quantitatively casting material is located at one end of the top of the base. The quantitative mechanism includes a mounting plate fixed to the bottom of the side of the two L-shaped fixing plates that are close to each other. A communicating hole is opened at the top and bottom of the mounting plate, and a sliding column is slidably mounted inside the hole. A first contact sensor is installed on the top of the sliding column. A sliding groove is opened at the top of the base, and a slider is slidably mounted inside the groove. A moving block is fixed to the top of the slider, and a ramp is opened at the top of the moving block. A roller is rotatably connected to the bottom of the sliding column, and the bottom of the roller contacts the surface of the ramp. The sliding column is compressed and raised by the movement of the moving block, and then contacts the bottom of the fixed material box through the first contact sensor, achieving the effect of quantitative casting.

[0007] Preferably, the outer surface of the sliding column is provided with scale lines.

[0008] Preferably, an electric push rod is installed at one top end of the base, and the output shaft of the electric push rod is fixedly connected to one end of the moving block.

[0009] Preferably, the top of each of the two L-shaped fixing plates is fixed with a fixing post, the top of the two fixing posts is fixed with the same storage box, the bottom of the storage box is connected to a communicating second discharge port, and a second solenoid valve is installed in the second discharge port.

[0010] Preferably, a fixing rod is fixed to the top of the inner wall of each of the two L-shaped fixing plates, and the same moving plate is slidably provided on the outer wall of each of the two fixing rods. The sides of the two moving plates that are close to each other are fixedly connected to the two sides of the material box. A first discharge port communicating with the inside of the material box is connected to the bottom of one end, and a first solenoid valve is installed in the first discharge port. A second contact sensor is installed on the top of the inside of one of the L-shaped fixing plates. When the top of one of the moving plates contacts the second contact sensor, the second solenoid valve in the second discharge port will be opened.

[0011] Preferably, the bottom of each of the two movable plates is fixed with one end of two springs, and the other end of the plurality of springs is fixed to the top of the base, and the plurality of springs are respectively located on the outer surface of the fixing rod.

[0012] Preferably, a fixing block is fixed to the top of the outer wall at both ends of the sliding column, and an elastic buckle is installed at the top end of each fixing block. Connecting blocks are fixed to the bottom ends of the material box, and the top ends of both connecting blocks are provided with communicating slots. The elastic buckle can limit the connecting blocks and limit the material box.

[0013] The beneficial effects of this utility model are as follows:

[0014] 1. Due to the adoption of a quantitative mechanism, when the fixed material box moves downward and comes into contact with the first contact sensor, the controller will close the second solenoid valve in the second discharge port, and then stop pouring material into the fixed material box, thereby achieving the effect of quantitative casting of alloy. By moving the moving block, the sliding column will move and drive the sliding column to move upward, thereby changing the amount of material poured. This allows for more precise control of the amount of material poured each time, thereby improving product consistency and quality, and increasing production efficiency.

[0015] 2. Due to the use of elastic buckles, when the bottom of the material box contacts the top of the first contact sensor, the elastic buckles will engage with the inside of the slot and limit the material box, thereby achieving the effect of positioning the material box and preventing the material box from discharging material. The spring will reset the material box and improve the stability during pouring. Attached Figure Description

[0016] Figure 1This is a three-dimensional structural diagram of a high-temperature alloy quantitative casting device proposed in this utility model;

[0017] Figure 2 This is a partial structural diagram of the metering mechanism of a high-temperature alloy metering casting device proposed in this utility model;

[0018] Figure 3 This is a partial structural diagram of the feed box of a high-temperature alloy quantitative casting device proposed in this utility model;

[0019] Figure 4 This is a partial structural diagram of the top of the inner wall of one of the feed boxes in a high-temperature alloy quantitative casting device proposed in this utility model.

[0020] In the diagram: 1. Base; 2. L-shaped fixing plate; 201. Material box; 202. Moving plate; 203. Fixing rod; 204. Spring; 205. First discharge port; 206. First solenoid valve; 207. Second contact sensor; 3. Storage box; 301. Fixing column; 302. Second discharge port; 4. Electric push rod; 401. Moving block; 402. Sliding block; 403. Ramp; 404. Mounting plate; 405. Sliding column; 406. Roller; 407. Scale line; 408. First contact sensor; 5. Fixing block; 501. Elastic buckle; 502. Connecting block; 503. Slot. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Reference Figure 1-4 A high-temperature alloy quantitative casting device includes a base 1, with L-shaped fixing plates 2 fixed on both sides of the top of the base 1, a storage box 3 on the top of the L-shaped fixing plates 2, a fixed material box 201 on the side of the two L-shaped fixing plates 2 that are close to each other, and a quantitative mechanism for quantitatively casting materials at one end of the top of the base 1.

[0023] The quantitative mechanism includes a mounting plate 404 fixed to the bottom of two L-shaped fixed plates 2 that are close to each other. The top and bottom of the mounting plate 404 have communicating holes, and a sliding column 405 is slidably installed inside the holes. A first contact sensor 408 is installed on the top of the sliding column 405. A sliding groove is opened on the top of the base 1, and a slider 402 is slidably installed inside the sliding groove. A moving block 401 is fixed on the top of the slider 402, and a ramp 403 is opened on the top of the moving block 401. A roller 406 is rotatably connected to the bottom of the sliding column 405, and the bottom of the roller 406 contacts the surface of the ramp 403. The sliding column 405 is squeezed and raised by the movement of the moving block 401, and then contacts the bottom of the fixed material box 201 through the first contact sensor 408, so as to achieve the effect of fixed material pouring.

[0024] In this utility model, the outer surface of the side of the sliding column 405 is provided with scale lines 407.

[0025] In this utility model, an electric push rod 4 is installed at one end of the top of the base 1, and the output shaft of the electric push rod 4 is fixedly connected to one end of the moving block 401.

[0026] In this utility model, the top of each of the two L-shaped fixing plates 2 is fixed with a fixing post 301, and the top of the two fixing posts 301 is fixed with the same storage box 3. The bottom of the storage box 3 is connected to a communicating second discharge port 302, and a second solenoid valve is installed in the second discharge port 302. The first contact sensor 408 transmits the signal to the controller, and the controller can close the second solenoid valve.

[0027] In this utility model, the top of the inner wall of each of the two L-shaped fixing plates 2 is fixed with a fixing rod 203, and the outer wall of each of the two fixing rods 203 is slidably provided with the same moving plate 202. The sides of the two moving plates 202 that are close to each other are fixedly connected to the two sides of the fixed material box 201. The bottom of one end of the fixed material box 201 is connected to a first discharge port 205 that communicates with its interior, and a first solenoid valve 206 is installed in the first discharge port 205. A second contact sensor 207 is installed on the top of the interior of one of the L-shaped fixing plates 2. When the top of one of the moving plates 202 contacts the second contact sensor 207, the second solenoid valve in the second discharge port 302 will be opened.

[0028] In this utility model, the bottom of each of the two movable plates 202 is fixed with one end of two springs 204, and the other end of multiple springs 204 is fixed to the top of the base 1, and multiple springs 204 are respectively located on the outer surface of the fixing rod 203.

[0029] In this utility model, a fixing block 5 is fixed to the top of the outer wall of both ends of the sliding column 405. An elastic buckle 501 is installed at the top end of each fixing block 5. A connecting block 502 is fixed to both ends of the bottom of the material box 201. A communicating slot 503 is opened at the top of both ends of the two connecting blocks 502. The elastic buckle 501 can limit the connecting block 502 and limit the material box 201.

[0030] Working principle: When using the device, if quantitative casting of the alloy is required, the power is turned on. At this time, the spring 204 will reset the moving plate 202 and lift it to contact the second contact sensor 207. The second contact sensor 207 will then transmit a signal to the controller, which will open the second solenoid valve in the second discharge port 302. Then, the material inside the storage tank 3 will fall into the fixed material tank 201 through the fixed column 301. At this time, the fixed material tank 201 will be subjected to the weight. As the material box 201 moves downward, it causes the moving plate 202 to slide against the outer wall of the fixed rod 203. The material box 201 gradually moves downward. When the bottom of the material box 201 contacts the first contact sensor 408 at the top of the sliding column 405, the first contact sensor 408 transmits a signal to the controller. The controller then closes the second solenoid valve in the second outlet 302. As the material box 201 moves downward, it also causes the connecting block 502 to move downward. When the bottom of the material box 201 contacts the top of the sliding column 405, the connecting block 502 will... The elastic buckle 501 is pressed, and then it locks into the slot 503, limiting the material box 201. Then, the first solenoid valve 206 in the first discharge port 205 is opened, discharging the material inside the material box 201 and quantitatively casting the alloy. When the amount of material inside the material box 201 needs to be adjusted, the electric push rod 4 is activated. The electric push rod 4 drives the moving block 401 to move, which in turn drives the slider 402 to slide inside the groove. When block 401 moves, it gradually squeezes roller 406, which moves in ramp 403. Sliding column 405 gradually rises. Then, the scale line 407 is observed, and calculations are made between the height of fixed material box 201 and sliding column 405 by those skilled in the art, thereby changing the amount of material inside fixed material box 201. When the material inside fixed material box 201 is discharged, the elastic buckle 501 releases the limit on connecting block 502, and then spring 204 drives moving plate 202 to reset.

[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A high-temperature alloy quantitative casting device, comprising a base (1), characterized in that, The base (1) has L-shaped fixing plates (2) fixed on both sides of the top. The top of the L-shaped fixing plates (2) is provided with a storage box (3). The two L-shaped fixing plates (2) are provided with a fixed material box (201) on the side that is close to each other. The top end of the base (1) is provided with a quantitative mechanism for quantitatively measuring the casting material. The quantitative mechanism includes a mounting plate (404) fixed to the bottom of one side of two L-shaped fixed plates (2) that are close to each other. The top and bottom of the mounting plate (404) are provided with communicating holes, and a sliding column (405) is slidably provided inside the holes. A first contact sensor (408) is installed on the top of the sliding column (405). The top of the base (1) is provided with a sliding groove, and a slider (402) is slidably provided inside the sliding groove. A moving block (401) is fixed on the top of the slider (402), and a ramp (403) is provided on the top of the moving block (401). A roller (406) is rotatably connected to the bottom of the sliding column (405), and the bottom of the roller (406) is in contact with the surface of the ramp (403).

2. The high-temperature alloy quantitative casting device according to claim 1, characterized in that, The sliding column (405) has scale lines (407) on its outer side surface.

3. The high-temperature alloy quantitative casting device according to claim 1, characterized in that, An electric push rod (4) is installed at one end of the top of the base (1), and the output shaft of the electric push rod (4) is fixedly connected to one end of the moving block (401).

4. The high-temperature alloy quantitative casting device according to claim 1, characterized in that, The top of each of the two L-shaped fixing plates (2) is fixed with a fixing post (301), and the top of the two fixing posts (301) is fixed with the same storage box (3). The bottom of the storage box (3) is connected to a communicating second discharge port (302), and a second solenoid valve is installed in the second discharge port (302).

5. The high-temperature alloy quantitative casting device according to claim 4, characterized in that, The inner walls of the two L-shaped fixing plates (2) are fixed with fixing rods (203), and the outer walls of the two fixing rods (203) are slidably provided with the same moving plate (202). The sides of the two moving plates (202) that are close to each other are fixedly connected to the two sides of the fixed material box (201). One end of the fixed material box (201) is connected to a first discharge port (205) that communicates with its interior, and a first solenoid valve (206) is installed in the first discharge port (205). A second contact sensor (207) is installed on the inner top of one of the L-shaped fixing plates (2).

6. The high-temperature alloy quantitative casting device according to claim 5, characterized in that, The bottom of each of the two movable plates (202) is fixed with one end of two springs (204), and the other end of the multiple springs (204) is fixed to the top of the base (1), and the multiple springs (204) are respectively located on the outer surface of the fixing rod (203).

7. The high-temperature alloy quantitative casting device according to claim 1, characterized in that, The top of the outer walls of both ends of the sliding column (405) is fixed with a fixing block (5), and an elastic buckle (501) is installed at one end of the top of each fixing block (5). The bottom ends of the material box (201) are fixed with connecting blocks (502), and the top of both ends of the two connecting blocks (502) are provided with communicating slots (503).

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