A horizontal general lathe for machining intermediate alloy chips

CN224895757UActive Publication Date: 2026-10-27BAOJI ZHONGSE SPECIAL METAL CO LTD
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Patent Information

Application Number
CN202522569907.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-03
Publication Date
2026-10-27
Estimated Expiration
2035-12-03

AI Technical Summary

Technical Problem

目前,Al-37Sn中间合金屑料由合金锭车削、破碎制得;车削加工时,合金锭通过普通车床车削为厚度(0.5~1.0)×宽度(6~10)mm的卷带状屑料、成本低,但是在车削过程中卷带状屑料大部分掉落至接屑盘中,少部分飞溅至车间地面上被污染被作为废料处理,导致屑料加工成品率降低、成本增大;其次,掉落至接屑盘中的成品屑料需通过工人再收纳至存储罐中,劳动强度大、人工成本高

Benefits of technology

1、本实用新型通过在现有卧式普通车床的床身外侧设置防护装置,在车削单元上设置导屑装置,避免了车削后的卷带状屑料飞溅至车间地面上混合其它物质及油污的问题,提高了卷带状屑料的加工成品率。

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Abstract

A kind of processing intermediate alloy scrap horizontal general lathe, including lathe bed and turning unit, the guide rail outside of the lathe bed is provided with protective cover, and the both ends of protective cover are fixed in the lathe bed, and make the lower end of the protective cover extend to chip tray;The turning unit is provided with chip guide plate, and chip guide plate can be moved to the rear of turning tool cutting edge when turning, far from the protective cover side of turning unit;The discharge port below the lower end of the chip tray is equipped with conveying belt, and the other end of the conveying belt is arranged above the tank opening of storage tank.The utility model avoids the problem that the banding-shaped scrap after turning splashes to workshop ground mixed with other materials and oil stains, improves the banding-shaped scrap processing yield;Realize the automatic collection of banding-shaped scrap simultaneously, reduce cost, improve efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of intermediate alloy chip processing technology, and in particular to a horizontal ordinary lathe for processing intermediate alloy chips. Background Technology

[0002] Titanium and titanium alloys are widely used in aerospace, medical implants, chemical equipment and other fields due to their excellent specific strength, corrosion resistance and biocompatibility. Sn, as an important alloying element in titanium alloys, is mainly added as an additive in the form of Al-37Sn master alloy. However, in the titanium alloy smelting process, it is required that Al-37Sn master alloy be uniformly incorporated into the titanium alloy melt in the form of scrap with a thickness of (0.5~1.0) × width of (6~10) × length of (8~12) mm. Currently, Al-37Sn intermediate alloy chips are obtained by turning and crushing alloy ingots. During turning, the alloy ingots are turned into strip-shaped chips with a thickness of (0.5~1.0) × width of (6~10) mm using ordinary lathes, which is low cost. However, during the turning process, most of the strip-shaped chips fall into the chip receiving tray, and a small portion splashes onto the workshop floor and is contaminated and treated as waste, resulting in a decrease in the chip processing yield and an increase in cost. Secondly, the finished chips that fall into the chip receiving tray need to be collected by workers and stored in storage tanks, which is labor-intensive and has high labor costs. Summary of the Invention

[0003] This utility model provides a horizontal conventional lathe for machining intermediate alloy chips, in order to overcome the shortcomings of the prior art.

[0004] The technical solution adopted by this utility model is as follows: a horizontal ordinary lathe for processing intermediate alloy chips, including a bed and a turning unit. A protective cover is provided on the outer side of the guide rail of the bed, and both ends of the protective cover are fixed to the bed, with the lower end of the protective cover extending into the chip receiving tray. A chip guide plate is provided on the turning unit, and during turning, the chip guide plate can be moved to the back of the cutting edge of the turning tool on the side of the turning unit away from the protective cover. A conveyor belt is provided below the discharge port at the lower end of the chip receiving tray, and the other end of the conveyor belt is provided above the opening of the storage tank.

[0005] The protective cover extends into the chip collection tray via a guide plate at its lower end.

[0006] The lower end of the protective cover is folded outward to form a slot, and the upper end of the guide plate is folded inward to form a hook that matches the slot, and the hook is engaged with the slot.

[0007] A universal hose is connected to the chip guide plate, and a magnetic base is connected to the other end of the universal hose. The magnetic base is attached to the turning unit. By adjusting the posture of the universal hose, the chip guide plate can be moved to the rear of the turning tool of the turning unit.

[0008] The chip receiving tray is a funnel-shaped chip receiving tray.

[0009] Compared with the prior art, the present invention has the following beneficial effects: 1. This utility model avoids the problem of rolled chips splashing onto the workshop floor and mixing with other substances and oil stains by setting a protective device on the outside of the bed of an existing horizontal ordinary lathe and setting a chip guiding device on the turning unit, thereby improving the finished product rate of rolled chips.

[0010] 2. This utility model achieves automatic collection of rolled-up scrap by setting up a conveyor belt to transport the scrap collected by the funnel-shaped scrap receiving tray to the storage tank, thereby reducing labor costs, reducing labor intensity, and improving efficiency. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic cross-sectional view of the structure of this utility model; Figure 3 This is a schematic diagram of the chip guiding mechanism of this utility model; Figure 4 This is a schematic diagram of the chip receiving disc structure of this utility model; Figure 5 This is a utility model Figure 2 Enlarged view of a portion of point A in the middle; Figure 6 This is a utility model Figure 2 A magnified view of a portion of point B in the middle. Detailed Implementation

[0012] The following is in conjunction with the appendix Figure 1-6 The present invention will be described in detail below with reference to specific embodiments.

[0013] A horizontal conventional lathe for preventing chip splashing includes a bed 1 and a turning assembly 2. A protective cover 3 is provided on the outer side of the guide rails of the bed 1, with both ends of the protective cover 3 fixed to the bed 1 and the lower end of the protective cover 3 extending into a chip receiving tray 5. A chip guide plate 4 is provided on the turning unit 2, and during turning, the chip guide plate 4 can be moved to the back of the cutting tool on the side of the turning unit 2 away from the protective cover 3. A conveyor belt 6 is provided below the discharge port 5-1 at the lower end of the chip receiving tray 5, and the other end of the conveyor belt 6 is positioned above the opening of a storage tank 7. This design avoids the problem of rolled chips splashing onto the workshop floor, mixing with other substances and oil, thus improving the yield of rolled chips. Simultaneously, it enables timely and automatic collection of rolled chips, reducing labor costs, lowering labor intensity, and improving efficiency.

[0014] In a specific embodiment, the left and right ends of the protective cover 3 are respectively set as outward flaps, and the screws pass through the outward flaps to fix the protective cover 3 to the side of the bed 1. The protective cover 3 extends to the chip receiving tray 5 through the guide plate 3-1 set at its lower end.

[0015] Specifically, the lower end of the protective cover 3 is folded outward to have a slot, and the upper end of the guide plate 3-1 is folded inward to have a hook that matches the slot, and the hook is engaged in the slot.

[0016] In a specific embodiment, a universal hose 4-1 (serpentine tube) is connected to the chip guide plate 4, and a magnetic base 4-2 is connected to the other end of the universal hose 4-1. The magnetic base 4-2 is attached to the turning unit 2. By adjusting the posture of the universal hose 4-1, the chip guide plate 4 can be moved behind the cutting tool of the turning unit 2. During tool setting, the universal hose 4-1 is manually moved to move the chip guide plate 4 above the small slide (as long as it does not affect the line of sight for tool setting).

[0017] In a specific embodiment, the chip receiving tray 5 is a funnel-shaped chip receiving tray.

[0018] The above embodiments are merely preferred embodiments of the present utility model and are not intended to limit the scope of implementation of the present utility model. Therefore, all equivalent variations made based on the content described in the claims of the present utility model should be included within the scope of the claims of the present utility model.

Claims

1. A horizontal conventional lathe for machining intermediate alloy chips, comprising a bed (1) and a turning unit (2), characterized in that: A protective cover (3) is provided on the outside of the guide rail of the bed (1), and the two ends of the protective cover (3) are fixed to the bed (1) respectively, and the lower end of the protective cover (3) extends into the chip receiving tray (5); a chip guide plate (4) is provided on the turning unit (2), and the chip guide plate (4) can be moved to the back of the cutting edge of the turning tool on the side of the turning unit (2) away from the protective cover (3) during turning. A conveyor belt (6) is provided below the discharge port (5-1) at the lower end of the chip receiving tray (5), and the other end of the conveyor belt (6) is provided above the opening of the storage tank (7).

2. The horizontal conventional lathe for machining intermediate alloy chips according to claim 1, characterized in that: The protective cover (3) extends into the chip receiving tray (5) through the guide plate (3-1) provided at its lower end.

3. The horizontal conventional lathe for machining intermediate alloy chips according to claim 2, characterized in that: The lower end of the protective cover (3) is folded outward to have a slot, and the upper end of the guide plate (3-1) is folded inward to have a hook that matches the slot, and the hook is engaged in the slot.

4. The horizontal conventional lathe for machining intermediate alloy chips according to claim 1, characterized in that: A universal hose (4-1) is connected to the chip guide plate (4), and a magnetic seat (4-2) is connected to the other end of the universal hose (4-1). The magnetic seat (4-2) is attached to the turning unit (2). By adjusting the posture of the universal hose (4-1), the chip guide plate (4) can be moved to the back of the cutting tool of the turning unit (2).

5. The horizontal conventional lathe for machining intermediate alloy chips according to claim 1, characterized in that: The chip receiving tray (5) is a funnel-shaped chip receiving tray.