Long axis deep hole forging processing device
Patent Information
- Application Number
- CN202522407312.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-13
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-13
AI Technical Summary
[0005]本实用新型的目的是提供一种长轴深孔锻造加工装置,用以解决现有的长轴深孔锻造加工装置难以对钻头进行更换的缺陷
[0019]本实用新型提供的长轴深孔锻造加工装置,其优点在于:使用时,可以通过拆装结构对钻头进行拆装更换,可以通过限位结构对加工时的深孔进行限位,可以通过吸尘机构对加工产生的灰尘进行处理。
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Figure CN224895813U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of long shaft deep hole machining technology, and in particular to a long shaft deep hole forging machining device. Background Technology
[0002] Long shaft deep holes refer to holes with a depth-to-diameter ratio greater than 10. They are commonly found in precision mechanical parts such as cylinder bores and axial oil holes. Long shaft deep hole forging processing equipment is a special equipment used to process deep holes in long shaft parts. It is a professional equipment designed specifically for long shaft parts. When processing long shaft deep holes, drilling is required. Special drilling equipment is needed to achieve deep hole processing for long shaft forged blanks.
[0003] To address this, patent publication CN209157219U discloses a long-shaft deep-hole machining device, comprising a main frame. Two first bearings are embedded on the left side of the main frame, each housing a gear shaft. Two second bearings are embedded in the middle of the main frame, each housing a shaft with a spacer sleeve and a gear meshing on it. Two bearing sleeves are embedded on the right side of the main frame, each housing a hollow gear shaft, which contains a drill bit. First, external power is input to the gear shaft, and the meshing of the gear shaft and gear changes the transmission ratio. Then, the gear meshes with the hollow gear shaft, and finally, a flat-end set screw transmits power to the drill bit. This device effectively avoids excessively large shoulders on long-shaft parts obstructing hole machining, improving the machining efficiency of such holes and thus increasing the overall production efficiency of long-shaft parts.
[0004] The aforementioned long shaft deep hole machining device can effectively avoid the obstruction of hole machining by excessively large shaft shoulders in long shaft parts, thereby improving the machining efficiency of such holes and thus improving the overall production efficiency of long shaft parts. However, when machining different deep holes, different types of drill bits are required, and different machining processes require different drill bits to be changed. Utility Model Content
[0005] The purpose of this invention is to provide a long-shaft deep-hole forging processing device to solve the defect of existing long-shaft deep-hole forging processing devices that make it difficult to replace drill bits.
[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a long-shaft deep hole forging processing device, including a housing;
[0007] The bottom of the box is equipped with support legs, the top of the box is equipped with a workbench, and a mounting plate is installed on one side of the top of the workbench. A hydraulic cylinder is installed on one side of the mounting plate.
[0008] A hydraulic rod is mounted on one side of the hydraulic cylinder, a servo motor is mounted on one side of the hydraulic rod, a moving block is mounted on one side of the servo motor, and a rotating shaft is mounted on one side of the moving block.
[0009] A disassembly and assembly structure is installed on one side of the rotating shaft, and a drill bit is installed on one side of the disassembly and assembly structure. The disassembly and assembly structure includes a connecting block installed on one side of the rotating shaft, and a fixing block is engaged inside the connecting block.
[0010] In use, after first limiting the long shaft deep hole, the hydraulic cylinder can drive the hydraulic rod to extend and retract. The extension and retraction of the hydraulic rod can drive the moving block to move. The movement of the moving block can drive the drill bit to move. The servo motor can drive the drill bit to rotate along the rotating shaft. The rotation of the drill bit can perform drilling processing on the long shaft deep hole.
[0011] Furthermore, a limiting structure is installed at the top of the workbench. The limiting structure includes a second limiting plate installed at the top of the workbench, a first limiting plate installed at the top of the second limiting plate, and guide plates installed at both ends of the first limiting plate. A support frame passes through the inside of the guide plate, a fixing plate is installed at the top of the support frame, and a screw passes through the middle of the fixing plate. The limiting structure can limit movement through a long axis deep hole.
[0012] Furthermore, the outer side wall of the screw is uniformly provided with external threads, and the inner side wall of the fixing plate is uniformly provided with internal threads that cooperate with the external threads. The screw and the fixing plate are threadedly connected, and the rotation of the screw can drive the first limiting plate to rise and fall.
[0013] Furthermore, the guide plate and the support frame are configured as a sliding structure, and the guide plate is symmetrically distributed about the central axis of the first limiting plate. The guide plate and the support frame cooperate to guide the first limiting plate.
[0014] Furthermore, a dust collection mechanism is installed on one side of the workbench. The dust collection mechanism includes a bellows installed on one side of the workbench, and a fan is installed on one side of the bellows. A screen is installed inside the bellows, and a duct is installed at the bottom of the bellows. A housing is installed at the bottom of the duct, and a box is installed inside the housing. The dust collection mechanism can adsorb dust.
[0015] Furthermore, the box and the shell form a sliding structure, with the outer diameter of the box being smaller than the inner diameter of the shell, allowing the box to slide inside the shell.
[0016] Furthermore, the bottom end of the movable block is provided with a slider, and the top end of the worktable is provided with a sliding groove. The movable block and the worktable form a sliding structure, and the movable block can slide on the top end of the worktable.
[0017] Furthermore, the outer side of the fixing block is provided with a groove, the inside of the groove is provided with a spring, the outer side of the spring is provided with a buckle, the bottom end of the buckle is provided with a damper, and the outer side of the connecting block is provided with a locking groove. The disassembly and assembly structure can fix the drill bit.
[0018] Furthermore, the spring is helical in shape, and the spring and the buckle form an elastic connection, giving the spring its elasticity.
[0019] The advantages of the long-shaft deep-hole forging processing device provided by this utility model are: during use, the drill bit can be disassembled and replaced through the disassembly and assembly structure, the deep hole during processing can be limited by the limiting structure, and the dust generated during processing can be treated by the dust collection mechanism.
[0020] By installing a connecting block on one side of the shaft, the fixing block on the drill bit side can be inserted into the connecting block. The buckle on the outside of the fixing block can extend and retract inside the groove. One side of the buckle is inclined. When the fixing block is inserted into the connecting block, the buckle will automatically move downward. After the fixing block is fully inserted into the connecting block, the buckle will spring up due to the elasticity of the spring. The buckle can lock the engagement groove and fix the fixing block and the drill bit. When the drill bit needs to be replaced, press the buckle so that it is no longer locked in the engagement groove, and the drill bit can be disassembled for replacement. This achieves the purpose of making it easy to replace the drill bit in the long shaft deep hole forging processing device.
[0021] By installing a support frame at the top of the worktable, and the fixed plate and screw at the top of the support frame forming a threaded connection, the screw can be turned to drive the screw and the first limiting plate at the bottom to rise and fall. The rise and fall of the first limiting plate can clamp the deep hole between the first limiting plate and the second limiting plate. The first limiting plate and the second limiting plate can fix the deep hole. The support frame passes through the guide plate, thereby achieving the purpose of facilitating the limiting of the deep hole in the long shaft deep hole forging processing device. Attached Figure Description
[0022] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;
[0023] Figure 2 This is a partial three-dimensional structural diagram of the drill bit of this utility model;
[0024] Figure 3 For the present utility model Figure 2 Enlarged cross-sectional view of point A in the middle section;
[0025] Figure 4 This is a partial three-dimensional structural diagram of the limiting structure of this utility model;
[0026] Figure 5 This is a partial three-dimensional structural diagram of the dust collection mechanism of this utility model.
[0027] The following are the annotations in the diagram: 1. Workbench; 2. Limiting structure; 201. First limiting plate; 202. Second limiting plate; 203. Support frame; 204. Guide plate; 205. Fixing plate; 206. Screw; 3. Drill bit; 4. Moving block; 5. Servo motor; 6. Hydraulic rod; 7. Mounting plate; 8. Hydraulic cylinder; 9. Housing; 10. Support leg; 11. Dust collection mechanism; 1101. Air box; 1102. Screen; 1103. Fan; 1104. Conduit; 1105. Housing; 1106. Box body; 12. Rotating shaft; 13. Disassembly and assembly structure; 1301. Buckle; 1302. Spring; 1303. Damper; 1304. Groove; 1305. Engaging groove; 1306. Connecting block; 1307. Fixing block. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] Please see Figures 1-5 One embodiment of this utility model is a long-shaft deep-hole forging processing device, which includes a housing 9.
[0030] The bottom of the housing 9 is equipped with a support leg 10, and the top of the housing 9 is equipped with a workbench 1. A dust collection mechanism 11 is installed on one side of the workbench 1. The dust collection mechanism 11 includes a bellows 1101 installed on one side of the workbench 1, and a fan 1103 is installed on one side of the bellows 1101. A screen 1102 is installed inside the bellows 1101. A duct 1104 is installed at the bottom of the bellows 1101. A housing 1105 is installed at the bottom of the duct 1104, and a box 1106 is installed inside the housing 1105. The box 1106 and the housing 1105 form a sliding structure. The outer diameter of the box 1106 is smaller than the inner diameter of the housing 1105.
[0031] See attached document Figure 1 and attached Figure 5As shown, after limiting the long shaft deep hole, the hydraulic cylinder 8 can drive the hydraulic rod 6 to extend and retract. The extension and retraction of the hydraulic rod 6 can drive the moving block 4 to move. The movement of the moving block 4 can drive the drill bit 3 to move. The servo motor 5 can drive the drill bit 3 to rotate along the rotating shaft 12. The rotation of the drill bit 3 can drill the long shaft deep hole. The fan 1103 can generate suction. The suction generated by the fan 1103 can suck dust into the air box 1101. The screen 1102 can prevent dust from entering the fan 1103. The dust can enter the box 1106 through the conduit 1104. The box 1106 and the shell 1105 form a sliding structure, which can pull out the box 1106 to treat the dust inside the box 1106.
[0032] A limiting structure 2 is installed at the top of the workbench 1. The limiting structure 2 includes a second limiting plate 202 installed at the top of the workbench 1. A first limiting plate 201 is installed at the top of the second limiting plate 202, and guide plates 204 are installed at both ends of the first limiting plate 201. The guide plates 204 and the support frame 203 form a sliding structure. The guide plates 204 are symmetrically distributed about the central axis of the first limiting plate 201.
[0033] A support frame 203 runs through the inside of the guide plate 204. A fixing plate 205 is installed at the top of the support frame 203, and a screw 206 runs through the middle of the fixing plate 205. External threads are evenly arranged on the outer side wall of the screw 206, and internal threads that cooperate with the external threads are evenly arranged on the inner side wall of the fixing plate 205. The screw 206 and the fixing plate 205 are connected by threads.
[0034] See attached document Figure 1 and attached Figure 4 As shown, the fixing plate 205 at the top of the support frame 203 and the screw 206 form a threaded connection. The screw 206 can be turned to drive the screw 206 and the first limiting plate 201 at the bottom to rise and fall. The rise and fall of the first limiting plate 201 can clamp the deep hole between the first limiting plate 201 and the second limiting plate 202. The first limiting plate 201 and the second limiting plate 202 can fix the deep hole. The support frame 203 passes through the guide plate 204. When the first limiting plate 201 rises and falls, the guide plate 204 can slide along the support frame 203. The guide plate 204 and the support frame 203 cooperate to guide the rise and fall of the first limiting plate 201.
[0035] A mounting plate 7 is installed on one side of the top of the workbench 1, and a hydraulic cylinder 8 is installed on one side of the mounting plate 7.
[0036] A hydraulic rod 6 is installed on one side of the hydraulic cylinder 8, and a servo motor 5 is installed on one side of the hydraulic rod 6. A moving block 4 is installed on one side of the servo motor 5. A slider is provided at the bottom of the moving block 4, and a sliding groove is provided at the top of the worktable 1. The moving block 4 and the worktable 1 form a sliding structure. A rotating shaft 12 is installed on one side of the moving block 4.
[0037] A disassembly and assembly structure 13 is installed on one side of the rotating shaft 12, and a drill bit 3 is installed on one side of the disassembly and assembly structure 13. The disassembly and assembly structure 13 includes a connecting block 1306 installed on one side of the rotating shaft 12. A fixing block 1307 is engaged inside the connecting block 1306. A groove 1304 is provided on the outer side of the fixing block 1307. A spring 1302 is provided inside the groove 1304. The spring 1302 is spiral in shape. The spring 1302 and the buckle 1301 form an elastic connection.
[0038] A buckle 1301 is installed on the outside of the spring 1302, a damper 1303 is installed at the bottom of the buckle 1301, and a locking groove 1305 is provided on the outside of the connecting block 1306.
[0039] See attached document Figure 1-3 As shown, the connecting block 1306 and the fixing block 1307 form a locking structure. The fixing block 1307 on one side of the drill bit 3 can be locked into the connecting block 1306. The buckle 1301 on the outside of the fixing block 1307 can extend and retract within the groove 1304. The spring 1302 is elastic. One side of the buckle 1301 is inclined. When the fixing block 1307 is locked into the connecting block 1306, the buckle 1301 will automatically move downward, and the fixing block 1307 will be fully locked into the connecting block 1306. After the spring 1302 is in place, the buckle 1301 will spring up and lock into the engagement groove 1305. The buckle 1301 can fix the fixing block 1307 and the drill bit 3. When the drill bit 3 needs to be replaced, press the buckle 1301 so that the buckle 1301 is no longer locked into the engagement groove 1305, and the drill bit 3 can be removed for replacement. The damper 1303 can increase the resistance of the buckle 1301 and prevent the buckle 1301 from falling off.
[0040] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A long-shaft deep-hole forging processing device, comprising a housing (9); Its features are: The bottom end of the box (9) is equipped with a support leg (10), the top end of the box (9) is equipped with a workbench (1), and a mounting plate (7) is installed on one side of the top end of the workbench (1). A hydraulic cylinder (8) is installed on one side of the mounting plate (7). A hydraulic rod (6) is installed on one side of the hydraulic cylinder (8), and a servo motor (5) is installed on one side of the hydraulic rod (6). A moving block (4) is installed on one side of the servo motor (5), and a rotating shaft (12) is installed on one side of the moving block (4). A disassembly and assembly structure (13) is installed on one side of the rotating shaft (12), and a drill bit (3) is installed on one side of the disassembly and assembly structure (13). The disassembly and assembly structure (13) includes a connecting block (1306) installed on one side of the rotating shaft (12), and a fixing block (1307) is engaged inside the connecting block (1306).
2. The long shaft deep hole forging processing device according to claim 1, characterized in that: A limiting structure (2) is installed at the top of the workbench (1). The limiting structure (2) includes a second limiting plate (202) installed at the top of the workbench (1). A first limiting plate (201) is installed at the top of the second limiting plate (202). Guide plates (204) are installed at both ends of the first limiting plate (201). A support frame (203) passes through the inside of the guide plate (204). A fixing plate (205) is installed at the top of the support frame (203). A screw (206) passes through the middle of the fixing plate (205).
3. The long shaft deep hole forging processing device according to claim 2, characterized in that: The screw (206) has external threads evenly distributed on its outer side wall, and the fixing plate (205) has internal threads evenly distributed on its inner side wall that cooperate with the external threads. The screw (206) and the fixing plate (205) are connected by threads.
4. The long-shaft deep-hole forging processing device according to claim 2, characterized in that: The guide plate (204) and the support frame (203) constitute a sliding structure, and the guide plate (204) is symmetrically distributed about the central axis of the first limiting plate (201).
5. The long shaft deep hole forging processing device according to claim 1, characterized in that: A dust collection mechanism (11) is installed on one side of the workbench (1). The dust collection mechanism (11) includes a bellows (1101) installed on one side of the workbench (1), and a fan (1103) is installed on one side of the bellows (1101). A screen (1102) is installed inside the bellows (1101). A duct (1104) is installed at the bottom end of the bellows (1101). A housing (1105) is installed at the bottom end of the duct (1104), and a box (1106) is installed inside the housing (1105).
6. The long-shaft deep-hole forging processing apparatus according to claim 5, characterized in that: The box body (1106) and the shell (1105) form a sliding structure, and the outer diameter of the box body (1106) is smaller than the inner diameter of the shell (1105).
7. The long shaft deep hole forging processing device according to claim 1, characterized in that: The bottom end of the moving block (4) is provided with a slider, and the top end of the worktable (1) is provided with a sliding groove. The moving block (4) and the worktable (1) constitute a sliding structure.
8. The long shaft deep hole forging processing apparatus according to claim 1, characterized in that: The outer side of the fixing block (1307) is provided with a groove (1304), the inside of the groove (1304) is provided with a spring (1302), the outer side of the spring (1302) is provided with a buckle (1301), the bottom end of the buckle (1301) is provided with a damper (1303), and the outer side of the connecting block (1306) is provided with a locking groove (1305).
9. The long shaft deep hole forging processing apparatus according to claim 8, characterized in that: The spring (1302) is spiral in shape, and the spring (1302) and the buckle (1301) form an elastic connection.
Citation Information
Patent Citations
Long-shaft deep hole machining device
CN209157219U