Automobile anti-collision beam sawing jig

CN224895867UActive Publication Date: 2026-10-27NINGBO SHICHEN AUTO PARTS CO LTD
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Patent Information

Application Number
CN202522391033.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-11
Publication Date
2026-10-27
Estimated Expiration
2035-11-11

AI Technical Summary

Technical Problem

[0003]定位是锯切精度的“基础”,需通过“基准面/基准孔”将工件坐标与锯切设备坐标对齐,避免“无基准导致的随机偏差”,但是由于防撞梁本身具有一定的弯曲度,锯切受压过程中容易晃动影响锯切的稳定性,而且锯切过程中容易飞溅火花和粉末,影响操作人员的身心健康

Benefits of technology

[0014]上述说明仅是本实用新型技术方案的概述,为了能够更清楚了解本实用新型的技术手段,而可依照说明书的内容予以实施,并且为了让本实用新型的上述和其它目的、特征和优点能够更明显易懂,以下特举本实用新型的具体实施方式。

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Abstract

The utility model discloses a kind of automobile anti-collision beam sawing jig, comprising: working frame, surface is fixed with support base;Conveying cavity, is bent and is internally provided with second limit block, the conveying cavity is close to the working frame one end and is set on the support base top;First driving part, output end is connected with lifting block;Sawing disc, away from the working frame one side is connected with drive box;Mounting seat and fourth driving part, respectively set in the support base both sides;Support frame, surface is equipped with workbench.The utility model can be positioned and transported according to the bending model setting of anti-collision beam convenient conveying cavity, the position of conveying cavity and anti-collision beam inside conveying cavity is clamped from different positions and angles before cutting, avoid shaking to affect cutting operation, improve stability in sawing process, dust and spark can also be shielded to avoid splashing to affect the physical and mental health of operator, and dust is collected and stored.
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Description

Technical Field

[0001] This utility model relates to the field of anti-collision beam processing fixtures, and in particular to an automotive anti-collision beam sawing fixture. Background Technology

[0002] The car anti-collision beam is a core component of the vehicle's passive safety. It needs to be sawed to achieve a "fixed length and fixed shape" to match the body width of different models and avoid chassis components.

[0003] Positioning is the "foundation" of sawing accuracy. The workpiece coordinates must be aligned with the sawing equipment coordinates through the "datum surface / datum hole" to avoid "random deviation caused by lack of datum". However, since the anti-collision beam itself has a certain degree of curvature, it is easy to shake during the sawing pressure process, which affects the stability of sawing. Moreover, sparks and powder are easy to fly during the sawing process, which affects the physical and mental health of the operators. Utility Model Content

[0004] This utility model provides a sawing fixture for automotive anti-collision beams. It can be designed with a conveying cavity that facilitates the transport of the anti-collision beam according to its curved shape. Before cutting, the position of the conveying cavity and the anti-collision beam inside the conveying cavity is limited and clamped from different positions and angles to prevent shaking from affecting the cutting operation and improve the stability of the sawing process. It can also shield the sawing area to prevent dust and sparks from flying and affecting the physical and mental health of the operator, and collect and store the dust.

[0005] To solve the above-mentioned technical problems, this utility model provides a sawing fixture for automotive anti-collision beams, comprising: The work frame has a fixed support base on its surface; The conveying cavity is curved and has a second limiting block inside. The end of the conveying cavity near the work frame is located on the top of the support base, and the bottom of the conveying cavity is provided with a movable groove. The first driving component has a lifting block connected to its output end, and the lifting block is connected to the movable slot. A sawing disc is connected to a drive box on the side away from the work frame, and a second drive component is connected to the surface of the drive box. The mounting base and the fourth driving component are respectively disposed on both sides of the support base. The top of the mounting base is provided with a third driving component, and the top of the fourth driving component is provided with a second connecting plate. The third driving component is disposed on the outside of the conveying cavity, and one end of the second connecting plate is disposed on the top of the conveying cavity. The support frame has a worktable on its surface. A through cavity is provided through the surface of the worktable and is located at the bottom of the sawing disc. A sliding seat is slidably provided on the surface of the worktable, and a recycling bin is connected to the bottom of the through cavity.

[0006] As a preferred embodiment of the above technical solution, the work frame is provided with a first connecting plate on the side away from the conveying cavity, a first limiting block is fixedly provided on the top of the first connecting plate, the sawing disc is disposed between the first limiting block and the conveying cavity, and a supporting side plate is fixedly provided on the top of the work frame.

[0007] As a preferred embodiment of the above technical solution, the top of the inner wall of the conveying cavity is provided with an anti-slip pad, the second limiting block is movably and tilted inside the conveying cavity, the bottom of the inner wall of the conveying cavity is provided with a sliding groove for sliding the anti-collision beam, and an infrared sensor and a distance sensor are provided on the surface of the conveying cavity away from the work frame.

[0008] As a preferred embodiment of the above technical solution, the bottom of the first driving component is provided with a positioning plate and the end of the positioning plate is connected to the work frame, and a support rod is provided between the positioning plate and the conveying cavity.

[0009] As a preferred embodiment of the above technical solution, the inner output end of the third driving component is provided with a first pressure block, the first pressure block and the supporting side plate are respectively disposed on both sides of the conveying cavity, and a second pressure block is provided at one bottom end of the second connecting plate, and the second pressure block is disposed at the top of the conveying cavity.

[0010] As a preferred embodiment of the above technical solution, the first driving component, the second driving component, the third driving component and the fourth driving component are all configured as electric lead screws, the drive box is equipped with a drive motor, the output end of the drive motor is connected to a rotating shaft, and the sawing disc is disposed on the surface of the rotating shaft.

[0011] As a preferred embodiment of the above technical solution, the top surface of the support frame is provided with a movable groove, the bottom of the sliding seat is provided with a movable block and is slidably connected to the movable groove, the cross-sectional shape of the sliding seat is set to L-shape and the top is hinged with a folding plate, a cover is connected to one side of the folding plate, and the cover is located outside the conveying cavity.

[0012] As a preferred embodiment of the above technical solution, the recycling bin has a recycling chamber inside and is curved, one end of the top of the recycling chamber is connected to the through cavity, the recycling bin has a negative pressure device inside and is connected to the recycling chamber, and the bottom of the recycling chamber has an ash outlet.

[0013] This utility model provides a sawing fixture for automotive anti-collision beams, comprising a first limiting block, a conveying cavity, a lifting block, a sawing disc, a third driving component, a fourth driving component, a sliding seat, and a collection box. The anti-collision beam to be sawed is placed in the conveying cavity, a sliding sleeve is fitted onto its surface, and it slides within the conveying cavity in a groove. After the anti-collision beam enters the conveying cavity and slides to a specified length, its end moves to press against the first limiting block. The first driving component then pushes a positioning plate upwards into the movable groove, pushing the anti-collision beam upwards from the bottom and pressing it against the top of the inner wall of the conveying cavity, thus locking and limiting the anti-collision beam and stopping its further sliding. Subsequently, the third and fourth driving components operate respectively, driving the first and second pressure blocks to move. The first pressure block pushes the conveying cavity and clamps it against the surface of the support side plate. The second connecting plate drives the second pressure block to move downwards from the top, pressing the conveying cavity, thus limiting the position of the conveying cavity and the anti-collision beam inside the conveying cavity from different positions and angles. Once the first clamp is engaged, the second drive unit pushes the drive box to move. The drive motor inside the drive box drives the sawing disc to rotate and gradually approach the anti-collision beam protruding from the conveying chamber for sawing. Before sawing, the sliding seat can be moved closer to the sawing area, and the folding plate can be rotated to cover the top of the sawing area, thus shielding the sawing area and preventing dust and sparks from affecting the operator. At the same time, the negative pressure device works to collect the dust generated during sawing through the recovery chamber and the through chamber. The entire device can be positioned and conveyed according to the curved shape of the anti-collision beam. Before cutting, the position of the conveying chamber and the anti-collision beam inside the conveying chamber is limited and clamped from different positions and angles to prevent shaking from affecting the cutting operation, improve the stability of the sawing process, shield the sawing area to prevent dust and sparks from affecting the operator's physical and mental health, and collect and store the dust.

[0014] The above description is merely an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, and to make the above and other objects, features and advantages of this utility model more obvious and understandable, specific embodiments of this utility model are given below. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the working frame, conveying cavity, and lifting block structure of this utility model; Figure 3 This is a side view of the conveying cavity and lifting block of this utility model; Figure 4 This is a side view of the work frame and sawing disc of this utility model.

[0016] In the diagram: 1. Work frame, 11. First connecting plate, 12. First limiting block, 13. Support base, 14. Support side plate, 2. Conveying chamber, 21. Second limiting block, 22. Slide groove, 3. First driving component, 31. Positioning plate, 32. Lifting block, 4. Saw disc, 41. Drive box, 42. Second driving component, 5. Mounting seat, 51. Third driving component, 52. First pressure block, 6. Fourth driving component, 61. Second connecting plate, 62. Second pressure block, 7. Support frame, 71. Workbench, 72. Through cavity, 73. Moving groove, 8. Sliding seat, 81. Folding plate, 82. Cover, 9. Recycling box, 91. Recycling chamber, 92. Negative pressure device. Detailed Implementation

[0017] To make the objectives, features, and advantages of this utility model more apparent and understandable, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0018] See Figure 1-4 This utility model provides a sawing fixture for automotive anti-collision beams, comprising: The work frame 1 has a support base 13 fixedly mounted on its surface; The conveying chamber 2 is curved and has a second limiting block 21 inside. The end of the conveying chamber 2 near the work frame 1 is located on the top of the support base 13, and the bottom of the conveying chamber 2 is provided with a movable groove. The first driving component 3 has a lifting block 32 connected to its output end, and the lifting block 32 is connected to the movable slot. The sawing disc 4 has a drive box 41 connected to the side away from the work frame 1, and a second drive component 42 is connected to the surface of the drive box 41. Mounting base 5 and fourth driving component 6 are respectively set on both sides of support base 13. Mounting base 5 is provided with third driving component 51 on top, and fourth driving component 6 is provided with second connecting plate 61 on top. Third driving component 51 is set on the outside of conveying cavity 2, and one end of second connecting plate 61 is set on top of conveying cavity 2. The support frame 7 has a worktable 71 on its surface. A through cavity 72 is provided through the surface of the worktable 71. The through cavity 72 is located at the bottom of the sawing disc 4. A sliding seat 8 is provided on the surface of the worktable 71. A recycling box 9 is connected to the bottom of the through cavity 72.

[0019] This embodiment provides a car anti-collision beam sawing fixture, which includes a first limiting block 12, a conveying cavity 2, a lifting block 32, a sawing disc 4, a third driving component 51, a fourth driving component 6, a sliding seat 8, and a collection box 9. The anti-collision beam to be sawed is placed in the conveying cavity 2, and after a sliding sleeve is fitted on its surface, it is placed inside the conveying cavity 2 and slides in the sliding groove 22. After the anti-collision beam enters the conveying cavity 2 and slides to a specified length, its end moves to fit against the first limiting block 12. The first driving component 3 works to push the positioning plate 31 upward and into the movable groove, pushing the anti-collision beam upward from the bottom and pressing it against the top of the inner wall of the conveying cavity 2, locking and limiting the anti-collision beam to stop its further sliding. Subsequently, the third driving component 51 and the fourth driving component 6 work respectively to drive the first pressing block 52 and the second pressing block 62 to move. The first pressing block 52 pushes the conveying cavity 2 and clamps it against the surface of the support side plate 14. The second connecting plate 61 drives the second pressing block 62 to move downward from the top and press the conveying cavity 2, changing the position of the conveying cavity 2 and the anti-collision beam inside the conveying cavity 2 from different positions. The position and angle are limited and locked. Then, the second driving component 42 pushes the driving box 41 to move. The driving motor in the driving box 41 drives the sawing disc 4 to rotate and gradually approach the anti-collision beam part exposed in the conveying chamber 2 for sawing. Before sawing, the sliding seat 8 can be moved to the sawing area and the folding plate 81 can be rotated to put the shielding cover 82 on the top of the sawing area. This can shield the sawing area to prevent dust and sparks from flying and affecting the operator. At the same time, the negative pressure device 92 works to collect the dust generated during the sawing process through the recovery chamber 91 and the through chamber 72. The entire device can set the conveying chamber 2 according to the curved shape of the anti-collision beam to facilitate the conveying and positioning. Before cutting, the position of the conveying chamber 2 and the anti-collision beam inside the conveying chamber 2 are limited and locked from different positions and angles to prevent shaking from affecting the cutting operation, improve the stability of the sawing process, shield the sawing area to prevent dust and sparks from flying and affecting the physical and mental health of the operator, and collect and store the dust.

[0020] In a further embodiment of this invention, a first connecting plate 11 is provided on the side of the work frame 1 away from the conveying cavity 2, a first limiting block 12 is fixedly provided on the top of the first connecting plate 11, a sawing disc 4 is disposed between the first limiting block 12 and the conveying cavity 2, and a supporting side plate 14 is fixedly provided on the top of the work frame 1.

[0021] In this embodiment, the support side plate 14 is positioned at the end of the conveying cavity 2. The conveying cavity 2 can be pushed and clamped onto the surface of the support side plate 14 by the first pressure block 52 to limit its position and prevent shaking. The first limiting block 12 on the front side of the first connecting plate 11 can limit the moving length of the anti-collision beam, i.e., the cutting length. The length of the first connecting plate 11 extending according to different conditions of the required cutting length of different anti-collision beams can be adjusted to meet the adjustment and cutting requirements of different lengths.

[0022] In a further embodiment of this invention, an anti-slip pad is provided on the top of the inner wall of the conveying cavity 2, the second limiting block 21 is movably and tilted inside the conveying cavity 2, a sliding groove 22 is provided on the bottom of the inner wall of the conveying cavity 2, the sliding groove 22 is used to slide the anti-collision beam, and an infrared sensor and a distance sensor are provided on the surface of the conveying cavity 2 away from the work frame 1.

[0023] In this embodiment, the anti-collision beam is placed in the conveying cavity 2, and after a sliding sleeve is fitted on its surface, it is placed inside the conveying cavity 2 and slides in the sliding groove 22. The second limiting block 21 can guide and limit the movement direction of the anti-collision beam to maintain its stable sliding conveying. The infrared sensor and the distance sensor can accurately calculate the length of the anti-collision beam entering the conveying cavity 2 and determine whether the required cutting position and length meet the standard.

[0024] In a further embodiment of this invention, the bottom of the first driving member 3 is provided with a positioning plate 31 and the end of the positioning plate 31 is connected to the working frame 1, and a support rod is provided between the positioning plate 31 and the conveying cavity 2.

[0025] In this embodiment, the first driving member 3 pushes the positioning plate 31 upward to enter the movable groove. From the bottom, it pushes the anti-collision beam upward to the top of the inner wall of the conveying cavity 2, which can lock the anti-collision beam on the surface of the anti-slip pad at the top of the inner wall of the conveying cavity 2, limiting and stopping its continued sliding.

[0026] In a further embodiment of this invention, the inner output end of the third drive member 51 is provided with a first pressure block 52, the first pressure block 52 and the support side plate 14 are respectively provided on both sides of the conveying cavity 2, and the bottom end of the second connecting plate 61 is provided with a second pressure block 62, which is located at the top of the conveying cavity 2.

[0027] In this embodiment, the third driving member 51 and the fourth driving member 6 can drive the first pressing block 52 and the second pressing block 62 to move. The first pressing block 52 pushes the conveying cavity 2 to be clamped on the surface of the support side plate 14. The second connecting plate 61 drives the second pressing block 62 to move downward from the top to press the conveying cavity 2, thereby limiting and clamping the position of the conveying cavity 2 and the anti-collision beam inside the conveying cavity 2 from different positions and angles.

[0028] In a further embodiment of this invention, the first driving member 3, the second driving member 42, the third driving member 51 and the fourth driving member 6 are all configured as electric lead screws, the drive box 41 is equipped with a drive motor, the output end of the drive motor is connected to a rotating shaft, and the sawing disc 4 is disposed on the surface of the rotating shaft.

[0029] In this embodiment, the electric lead screw can be adjusted to extend and retract, thereby driving different components to move and adjust. It can also be adjusted and replaced with a hydraulic drive assembly as needed for adjustment. The drive motor drives the sawing disc 4 to perform sawing work through the rotating shaft.

[0030] In a further embodiment of this invention, the top surface of the support frame 7 is provided with a moving groove 73, the bottom of the sliding seat 8 is provided with a moving block and is slidably connected to the moving groove 73, the cross-sectional shape of the sliding seat 8 is set to L-shape and the top is hinged with a folding plate 81, one side of the folding plate 81 is connected to a cover 82, and the cover 82 is located outside the conveying cavity 2.

[0031] In this embodiment, the sliding seat 8 can be pushed to move on the surface of the moving groove 73, bringing it close to the sawing area and rotating the folding plate 81 to put the shielding cover 82 on top of the sawing area. This can shield the sawing area to prevent dust and sparks from splashing and affecting the operator. The shielding cover 82 can be adjusted and replaced with different shielding covers 82 according to the cutting requirements and cutting range.

[0032] In a further embodiment of this invention, the recycling bin 9 has a recycling chamber 91 inside and is curved. One end of the top of the recycling chamber 91 is connected to the through cavity 72. The recycling bin 9 has a negative pressure device 92 inside and is connected to the recycling chamber 91. The bottom of the recycling chamber 91 has an ash outlet.

[0033] In this embodiment, the negative pressure device 92 works by using the recovery chamber 91 and the through chamber 72 to collect and process the dust generated during the sawing process under negative pressure, thus preventing dust from scattering and affecting the environment.

[0034] In the description of this specification, references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. Furthermore, the described specific features, structures, materials, or characteristics may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of those different embodiments or examples.

[0035] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0036] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.

Claims

1. A sawing fixture for automotive anti-collision beams, characterized in that, include: The work frame (1) has a support base (13) fixedly installed on its surface; The conveying cavity (2) is curved and has a second limiting block (21) inside. The end of the conveying cavity (2) near the work frame (1) is located on the top of the support base (13). The bottom of the conveying cavity (2) is provided with a movable groove. The first driving component (3) has a lifting block (32) connected to its output end, and the lifting block (32) is connected to the movable slot; The sawing disc (4) is connected to a drive box (41) on the side away from the work frame (1), and a second drive component (42) is connected to the surface of the drive box (41). Mounting base (5) and fourth driving member (6) are respectively set on both sides of the support base (13). The mounting base (5) is provided with a third driving member (51) on the top. The fourth driving member (6) is provided with a second connecting plate (61) on the top. The third driving member (51) is set on the outside of the conveying cavity (2). One end of the second connecting plate (61) is set on the top of the conveying cavity (2). The support frame (7) has a workbench (71) on its surface. A through cavity (72) is provided through the surface of the workbench (71). The through cavity (72) is located at the bottom of the sawing disc (4). A sliding seat (8) is provided on the surface of the workbench (71). A recycling box (9) is connected to the bottom of the through cavity (72).

2. The automotive anti-collision beam sawing fixture according to claim 1, characterized in that, The work frame (1) has a first connecting plate (11) on the side away from the conveying cavity (2), and a first limiting block (12) is fixedly provided on the top of the first connecting plate (11). The sawing disc (4) is located between the first limiting block (12) and the conveying cavity (2). A supporting side plate (14) is fixedly provided on the top of the work frame (1).

3. The automotive anti-collision beam sawing fixture according to claim 1, characterized in that, The top of the inner wall of the conveying cavity (2) is provided with an anti-slip pad. The second limiting block (21) is inclined and movable inside the conveying cavity (2). The bottom of the inner wall of the conveying cavity (2) is provided with a sliding groove (22). The sliding groove (22) is used to slide the anti-collision beam. An infrared sensor and a distance sensor are provided on the surface of the conveying cavity (2) away from the work frame (1).

4. The automotive anti-collision beam sawing fixture according to claim 1, characterized in that, The first driving component (3) has a positioning plate (31) at its bottom and the end of the positioning plate (31) is connected to the work frame (1). A support rod is provided between the positioning plate (31) and the conveying cavity (2).

5. A sawing fixture for automotive anti-collision beams according to claim 2, characterized in that, The third driving component (51) has a first pressure block (52) on its inner output end. The first pressure block (52) and the supporting side plate (14) are respectively disposed on both sides of the conveying cavity (2). The second connecting plate (61) has a second pressure block (62) at one bottom end. The second pressure block (62) is disposed on the top of the conveying cavity (2).

6. A sawing fixture for automotive anti-collision beams according to claim 1, characterized in that, The first drive component (3), the second drive component (42), the third drive component (51) and the fourth drive component (6) are all set as electric lead screws. The drive box (41) is equipped with a drive motor. The output end of the drive motor is connected to a rotating shaft. The sawing disc (4) is set on the surface of the rotating shaft.

7. A sawing fixture for automotive anti-collision beams according to claim 1, characterized in that, The support frame (7) has a moving groove (73) on its top surface. The sliding seat (8) has a moving block at its bottom and is slidably connected to the moving groove (73). The sliding seat (8) has an L-shaped cross section and a folding plate (81) is hinged at the top. A cover (82) is connected to one side of the folding plate (81). The cover (82) is located outside the conveying cavity (2).

8. A sawing fixture for automotive anti-collision beams according to claim 1, characterized in that, The recycling bin (9) has a recycling chamber (91) inside and is curved. One end of the top of the recycling chamber (91) is connected to the through cavity (72). The recycling bin (9) has a negative pressure device (92) inside and is connected to the recycling chamber (91). The bottom of the recycling chamber (91) has an ash outlet.