A material cutting device for half-dental screw machining

Abstract

The utility model discloses a kind of material cutting device of half tooth screw processing, it is related to half tooth screw processing technical field, including operation platform, cutting machine, fixed mechanism, cooperation mechanism and telescopic mechanism, fixed mechanism is driven by servo motor driving driving gear and the reverse arrangement of both sides driven rack synchronous motion, realize the opposite movement of two fixed seat, make clamping end centering close to screw both ends;Cooperation mechanism is pushed along the groove by rotating adjusting screw rod and moves down to clamping plate, realize the radial clamping of screw;Telescopic mechanism is driven by fixed plate by electric push rod and drives bearing column and drives whole fixed mechanism along guide rail linearly, realize feeding, the utility model is by being arranged fixed and telescopic mechanism, solved the eccentricity of clamping, positioning inaccuracy, artificial feeding error and the problem of low processing efficiency in traditional half tooth screw cutting process, reached the effect of clamping stability, cutting length consistency.

Description

Technical Field

[0001] This utility model relates to the field of semi-threaded screw processing technology, specifically a material cutting device for semi-threaded screw processing. Background Technology

[0002] In the batch cutting process of semi-threaded screws, it is usually necessary to ensure that the cutting length of each segment is consistent and that the workpiece does not shift or vibrate during processing. Traditional methods often use manual clamping and manual feeding, requiring operators to repeatedly measure, position, and fix the screws. This is not only inefficient, but also prone to cutting size deviations due to human factors, affecting product consistency.

[0003] Although some existing equipment uses mechanical clamping, it is mostly fixed on one side or tightened manually, resulting in uneven clamping force and easy screw eccentricity. At the same time, it lacks an automatic feeding mechanism and still relies on manual pushing, which leads to problems such as inaccurate feeding distance and inconsistent rhythm. Utility Model Content

[0004] To address the problems mentioned in the background art, the purpose of this utility model is to provide a material cutting device for semi-threaded screw processing, which has the advantages of automatic centering and precise feeding, and solves the problems of unstable clamping and cutting deviation.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a material cutting device for processing semi-threaded screws, wherein the cutting assembly includes an operating table and a cutting machine, and the upper end of the operating table is fixedly connected to the lower end of the cutting machine; A telescopic mechanism is provided below the operating table, and a fixing mechanism is provided at the upper end of the telescopic mechanism. The telescopic mechanism is used to adjust according to the length of the half-thread screw, and the fixing mechanism is used to fix the half-thread screw.

[0006] In a preferred embodiment of this utility model, the telescopic mechanism includes an electric push rod, a fixed plate, and a supporting column. The two ends of the electric push rod are fixedly connected to the surfaces of the two fixed plates, and the upper end of the fixed plate is fixedly connected to the lower end of the supporting column.

[0007] In a preferred embodiment of this invention, the middle part of the electric push rod is fixedly connected to the inner wall of the lower end of the operating table, and the surface of the bearing column is slidably connected to the inner wall of the operating table through a sliding groove.

[0008] In a preferred embodiment of this utility model, the fixing mechanism includes a servo motor, a driving gear, a driven rack, and a fixed base. The output end of the servo motor is fixedly connected to the inner wall of the driving gear, the tooth surface of the driving gear meshes with the tooth surface of the driven rack, and the upper end of the driven rack is fixedly connected to the lower end of the fixed base.

[0009] As a preferred embodiment of this utility model, the upper end of the fixing mechanism is provided with a cooperating mechanism, which includes an adjusting screw and a clamping plate, and the surface of the adjusting screw is threadedly connected to the inner wall of the clamping plate.

[0010] In a preferred embodiment of this invention, the surface of the servo motor is fixedly connected to the inner wall of the support column, the surface of the driving gear is rotatably connected to the upper inner wall of the support column, the surface of the driven rack is slidably connected to the upper end of the support column, and the surface of the fixed seat is slidably connected to the upper inner wall of the support column via a sliding groove.

[0011] In a preferred embodiment of this invention, the surface of the adjusting screw is rotatably connected to the inner wall of the fixed base, and the lower end of the clamping plate is slidably connected to the inner wall of the fixed base via a sliding groove.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model solves the problems of positioning deviation, unstable clamping and poor length consistency in the cutting process of semi-threaded screws by setting a cutting component, and achieves a precise and stable cutting effect.

[0013] 2. This utility model achieves automatic centering by setting up a fixing mechanism and using a servo motor to drive the opposing moving fixing seat. It also completes radial locking with the adjusting screw and clamping plate, which solves the problems of eccentricity and poor adaptability of traditional clamping and improves clamping stability and versatility.

[0014] 3. By setting up a telescopic mechanism and using an electric push rod to drive the bearing column and the fixing mechanism to feed synchronously, this utility model solves the problems of inaccurate stroke and low efficiency of manual feeding, realizes the adjustment of cutting length as needed, and ensures the consistency and safety of processing. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the main three-dimensional structure provided in an embodiment of the present utility model; Figure 2 This is a three-dimensional structural diagram of the telescopic mechanism provided in this embodiment of the utility model; Figure 3 This is a three-dimensional structural diagram of the mating mechanism provided in an embodiment of the present utility model; Figure 4 This is a schematic diagram of the three-dimensional structure of the main body in vertical cross-section provided in this embodiment of the utility model.

[0016] In the diagram: 1. Cutting assembly; 101. Operating table; 2. Cutting machine; 2. Telescopic mechanism; 201. Electric push rod; 202. Fixing plate; 203. Support column; 3. Fixing mechanism; 301. Servo motor; 302. Drive gear; 303. Driven rack; 304. Fixing base; 4. Coupling mechanism; 401. Adjusting screw; 402. Clamping plate. Detailed Implementation

[0017] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0018] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0019] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0020] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0021] Example 1 Reference Figure 1-4 The first embodiment of this utility model provides a cutting assembly 1 including an operating table 101 and a cutting machine 102. The upper end of the operating table 101 is fixedly connected to the lower end of the cutting machine 102. A telescopic mechanism 2 is provided below the operating table 101, and a fixing mechanism 3 is provided at the upper end of the telescopic mechanism 2. The telescopic mechanism 2 is used to adjust according to the length of the half-thread screw, and the fixing mechanism 3 is used to fix the half-thread screw.

[0022] Specifically, the cutting assembly 1 solves the problems of inaccurate positioning, unstable clamping, and inconsistent length control of semi-threaded screws by fixing the cutting machine 102 to the operating table 101 and setting the telescopic mechanism 2 and the fixing mechanism 3 below. The fixing mechanism 3 achieves centering and reliable clamping of the screw, preventing loosening during processing. The telescopic mechanism 2 is driven by the electric push rod 201 and can adjust the feed stroke, realizing the coordinated operation of clamping, feeding and cutting, improving cutting accuracy, repeatability and work efficiency.

[0023] Furthermore, the half-threaded screw is fixed by the fixing mechanism 3, and adjusted according to the length of the half-threaded screw by the telescopic mechanism 2.

[0024] Example 2 The second embodiment of this utility model provides a telescopic mechanism 2 including an electric push rod 201, a fixed plate 202 and a bearing column 203. The output end of the electric push rod 201 is fixedly connected to the lower end of the rear fixed plate 202, and the upper end of the fixed plate 202 is fixedly connected to the lower end of the bearing column 203.

[0025] Specifically, the telescopic mechanism 2 uses an electric push rod 201 as a power source, and its output end is connected to the bearing column 203 via a fixed plate 202 to achieve a stable linear propulsion stroke. This structure solves the problems of uneven feeding, inaccurate positioning, and low efficiency in traditional manual feeding. It can control the screw feed distance and ensure the consistency of the cutting length each time. At the same time, the smooth output of the electric push rod 201 effectively avoids workpiece loosening or vibration caused by external force impact during the cutting process, improving operational safety and processing accuracy.

[0026] Furthermore, the electric push rod 201 is activated, and its telescopic end drives the bearing column 203 and the fixing mechanism 3 to move synchronously through the fixing plate 202, pushing the fixing mechanism 3 to move linearly along the guide rail. The operator can control the stroke of the electric push rod 201 according to the preset cutting length to send the screw to the working position of the cutting machine 102. With the stable advancement of the electric push rod 201, the screw is precisely cut in conjunction with the manual cutting machine 102, improving cutting efficiency and consistency.

[0027] Example 3 The third embodiment of this utility model provides a fixing mechanism 3 including a servo motor 301, a driving gear 302, a driven rack 303, and a fixing base 304. The output end of the servo motor 301 is fixedly connected to the inner wall of the driving gear 302. The tooth surface of the driving gear 302 meshes with the tooth surface of the driven rack 303. The upper end of the driven rack 303 is fixedly connected to the lower end of the fixing base 304. A cooperating mechanism 4 is provided at the upper end of the fixing mechanism 3. The cooperating mechanism 4 includes an adjusting screw 401 and a clamping plate 402. The surface of 401 is threaded to the inner wall of the clamping plate 402, the surface of the servo motor 301 is fixedly connected to the inner wall of the bearing column 203, the surface of the drive gear 302 is rotatably connected to the upper inner wall of the bearing column 203, the surface of the driven rack 303 is slidably connected to the upper end of the bearing column 203, the surface of the fixed seat 304 is slidably connected to the upper inner wall of the bearing column 203 through a slide groove, the surface of the adjusting screw 401 is rotatably connected to the inner wall of the fixed seat 304, and the lower end of the clamping plate 402 is slidably connected to the inner wall of the fixed seat 304 through a slide groove.

[0028] Specifically, the fixing mechanism 3 drives the active gear 302 to mesh with the driven racks 303 on both sides via the servo motor 301, so as to realize the synchronous opposite movement of the two fixed seats 304, which solves the problems of positioning eccentricity and uneven force in traditional clamping. With the clamping plate 402 structure with thread adjustment, it can adapt to semi-threaded screws of different diameters, improving the adaptability and reliability of clamping. The overall structure realizes the combination of centering and manual fine-tuning clamping, effectively avoiding workpiece loosening or displacement during cutting, and ensuring processing accuracy and operation safety.

[0029] Furthermore, firstly, the half-threaded screw to be cut is placed between the two fixed seats 304 at both ends of the operating table 101. The servo motor 301 is started, and its output end drives the drive gear 302 to rotate. The drive gear 302 meshes with two counter-arranged driven racks 303, driving the fixed seats 304 to move synchronously in the opposite direction along the guide rail, so that the two fixed seats 304 are close to the two ends of the screw, achieving initial positioning. When the fixed seats 304 are close to the surface of the screw, the servo motor 301 is stopped to ensure that the screw is axially centered, providing a stable foundation for subsequent clamping. Then, the adjusting screw 401 is manually turned, and its threaded engagement with the inner wall of the clamping plate 402 pushes the clamping plate 402 down along the internal slide groove of the fixed seat 304, gradually pressing the outer surface of the screw to achieve radial clamping and fixation, preventing the screw from axial displacement or radial vibration during cutting, and ensuring processing stability and accuracy. After the clamping plates 402 on both sides are locked, the screw is firmly fixed on the operating table 101, ready for the cutting process.

[0030] Working principle: First, place the semi-threaded screw to be cut between the fixed seats 304 at both ends of the operating table 101. Start the servo motor 301. The output end of the servo motor 301 drives the drive gear 302 to rotate. The drive gear 302 simultaneously meshes with two driven racks 303 arranged in opposite directions, thereby driving the fixed seats 304 connected to the upper end of the racks to move synchronously in opposite directions along the guide rail. This movement causes the two fixed seats 304 to gradually approach the two ends of the screw, achieving initial positioning. When the fixed seats 304 approach the surface of the screw, stop the servo motor 301 to ensure that the axial position of the screw is centered, providing a stable foundation for subsequent clamping. Then, manually turn the adjusting screw 401, utilizing its threaded engagement with the inner wall of the clamping plate 402, to push the clamping plate 402 to slide downward along the sliding groove inside the fixed seat 304. As the adjusting screw 401 is screwed in, the clamping plate... The holding plate 402 gradually presses against the outer surface of the screw to achieve radial clamping and fixation. This clamping method can effectively prevent the screw from axial displacement or radial vibration due to force during the cutting process, ensuring the stability and accuracy of the processing. After both clamping plates 402 are locked, the screw is firmly fixed on the operating table 101, ready for the cutting process. Finally, the electric push rod 201 is started. Its telescopic end drives the bearing column 203 and the fixed mechanism 3 connected to it to move synchronously through the fixed plate 202, thereby pushing the entire fixed mechanism 3 to move linearly along the guide rail. The operator can control the stroke of the electric push rod 201 according to the preset cutting length to send the screw to the working position of the cutting machine 102. With the stable advancement of the electric push rod 201, the screw is accurately cut in conjunction with the manual cutting machine 102, improving cutting efficiency and consistency.

[0031] In summary, the coordinated operation of the servo motor-driven opposing moving fixed seat, the thread-adjustable clamping mechanism, and the electric push rod-controlled feeding mechanism enables automatic positioning, reliable clamping, and feeding of semi-threaded screws, effectively ensuring the stability and processing accuracy of the cutting operation.

[0032] The cutting machine, electric push rod, and servo motor used in this application can be additionally equipped with protective measures that are common knowledge in this technical field under different usage environments, including but not limited to the following methods, such as protective covers for equipment protection, dustproof nets for equipment dust prevention, and sealing components or waterproof coatings for equipment waterproofing, which are common technical means used by those skilled in the art.

[0033] It should be noted that (cutting machine, electric push rod, servo motor, drive gear, driven gear and adjusting screw) are existing devices or equipment, or devices or equipment that can be implemented by existing technology. The power supply, connection method, usage method, power source, fixing method, installation method, control method, etc. of the equipment, as well as the materials of each accessory and the selection of various parameters are common knowledge to those skilled in the art, and therefore will not be described in detail in this application document.

[0034] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0035] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0036] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0037] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A material cutting device for machining semi-threaded screws, characterized in that: The material cutting assembly (1) for machining semi-threaded screws includes an operating table (101) and a cutting machine (102), with the upper end of the operating table (101) fixedly connected to the lower end of the cutting machine (102). A telescopic mechanism (2) is provided below the operating table (101), and a fixing mechanism (3) is provided at the upper end of the telescopic mechanism (2). The telescopic mechanism (2) is used to adjust according to the length of the half-thread screw, and the fixing mechanism (3) is used to fix the half-thread screw. The telescopic mechanism (2) includes an electric push rod (201), a fixed plate (202) and a bearing column (203). The output end of the electric push rod (201) is fixedly connected to the lower end of the fixed plate (202) on the rear side, and the upper end of the fixed plate (202) is fixedly connected to the lower end of the bearing column (203). The fixing mechanism (3) includes a servo motor (301), a drive gear (302), a driven rack (303), and a fixing seat (304). The output end of the servo motor (301) is fixedly connected to the inner wall of the drive gear (302). The tooth surface of the drive gear (302) meshes with the tooth surface of the driven rack (303). The upper end of the driven rack (303) is fixedly connected to the lower end of the fixing seat (304). The upper end of the fixing mechanism (3) is provided with a cooperating mechanism (4), which includes an adjusting screw (401) and a clamping plate (402). The surface of the adjusting screw (401) is threadedly connected to the inner wall of the clamping plate (402).

2. The material cutting device for processing semi-threaded screws according to claim 1, characterized in that: The surface of the electric push rod (201) is fixedly connected to the inner wall of the lower end of the operating table (101), and the surface of the bearing column (203) is slidably connected to the inner wall of the operating table (101) through a sliding groove.

3. The material cutting device for processing semi-threaded screws according to claim 1, characterized in that: The surface of the servo motor (301) is fixedly connected to the inner wall of the support column (203), the surface of the drive gear (302) is rotatably connected to the upper inner wall of the support column (203), the surface of the driven rack (303) is slidably connected to the upper end of the support column (203), and the surface of the fixed seat (304) is slidably connected to the upper inner wall of the support column (203) through a sliding groove.

4. The material cutting device for machining semi-threaded screws according to claim 1, characterized in that: The surface of the adjusting screw (401) is rotatably connected to the inner wall of the fixed seat (304), and the lower end of the clamping plate (402) is slidably connected to the inner wall of the fixed seat (304) through a sliding groove.

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