A kind of automatic flame cutting device for processing beam pad male head

Abstract

The utility model discloses a kind of flame cutting device for automatic bailey piece male head processing, including rack, the side of rack is discharging station, the other side is provided with profiled flame cutting machine, linear track is set between discharging station and profiled flame cutting machine, the utility model is matched with track by pneumatic cylinder and realizes automatic feeding, cutting, discharging and waste collection, and production efficiency is greatly improved;Structure is simple and has no redundant components, and wear is reduced by collet drum, gyro wheel, and failure rate is low and maintenance is convenient;Reasonable in design, by distance sensor and indicator light, reduce operation threshold, simultaneously, the cutting precision of the device is guaranteed, adapt to different batch production, waste accumulation can also be avoided, and practicality and safety are outstanding.

Description

Technical Field

[0001] This utility model relates to the field of truss processing technology, and in particular to a flame cutting device for automated processing of the male head of a Bailey bridge plate. Background Technology

[0002] As the core load-bearing component of a truss structure, the machining accuracy of the male end of the Bailey panel directly affects the overall assembly accuracy and load-bearing stability of the truss, making it a key process in Bailey panel production.

[0003] Currently, there are many shortcomings in the Bailey plate male head cutting equipment on the market: On the one hand, traditional processing methods rely heavily on manual feeding, positioning, and unloading, which is not only labor-intensive and inefficient, but also prone to inconsistent male head cutting accuracy due to human error, affecting subsequent assembly compatibility; on the other hand, some automated cutting equipment has a complex structural design, redundant core components, and cumbersome transmission links, which not only increases the equipment manufacturing cost, but also leads to a high failure rate, complex maintenance process, and high cost; at the same time, the complex structural design limits the equipment's adaptability and makes it difficult to meet the practical needs of small and medium batch production scenarios. Utility Model Content

[0004] In view of the problems disclosed in the background art, this utility model provides a flame cutting device for automated processing of the male head of a Bailey plate.

[0005] To achieve the above objectives, this utility model provides the following technical solution: An automated flame cutting device for processing the male head of a Bailey bridge sheet includes a frame, characterized in that one side of the frame is a feeding table, and the other side is fixedly equipped with a contour flame cutting machine, and a linear track is provided between the feeding table and the contour flame cutting machine. A first cylinder and a guide plate are provided on one side of the feeding platform. The guide plate extends vertically toward the straight track. The first cylinder is fixedly installed at one end of the guide plate to control the male head workpiece to be processed to move toward the straight track. Baffles are provided on both sides of the straight track, and a notch for the male head workpiece to enter is opened at the end of the baffle near the guide plate. A second cylinder is installed at the notch position. The second cylinder controls the male head workpiece that has completed the male head cutting to move toward the other end of the straight track to complete the unloading. Furthermore, a third cylinder is vertically installed at the end of the linear track away from the second cylinder, and a waste hole is opened at the bottom of the linear track at this point. The third cylinder pushes the waste on the male head workpiece that has completed the male head cutting into the waste hole through the telescopic movement, thus completing the waste collection. Furthermore, a roller is provided on the side of the feeding platform near the guide plate, and rollers are provided opposite to each other on the baffles located on both sides of the linear track. Furthermore, multiple distance sensors are sequentially spaced at one end of the guide plate near the linear track, and indicator lights are configured on the frame.

[0006] The technical effects and advantages of this utility model are as follows: This utility model discloses an automated flame cutting device for processing the male end of a Bailey bridge sheet. It includes a frame, with a feeding platform on one side and a contour flame cutter on the other. A linear track connects the feeding platform and the contour flame cutter. This utility model utilizes a cylinder in conjunction with the track to achieve automatic feeding, cutting, unloading, and waste collection, significantly improving production efficiency. The structure is simple with no redundant parts, and the use of rollers and wheels reduces wear, resulting in a low failure rate and convenient maintenance. The design is reasonable, using distance sensors and indicator lights to lower the operating threshold. Furthermore, the device ensures cutting accuracy, is suitable for different batch production, and avoids waste accumulation, demonstrating outstanding practicality and safety. Attached Figure Description

[0007] Figure 1 This is a schematic diagram of the present invention.

[0008] Figure 2 This is a top view of the present invention (Embodiment 2).

[0009] The attached diagram is labeled as follows: 1. Frame; 2. Feeding platform; 3. Contour flame cutting machine; 4. Linear track; 5. Cylinder No. 1; 6. Guide plate; 7. Male workpiece; 8. Baffle; 9. Notch; 10. Cylinder No. 2; 11. Cylinder No. 3; 12. Waste hole; 13. Roller; 14. Roller; 15. Distance sensor; 16. Indicator light. Detailed Implementation

[0010] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0011] Example 1 As shown in the figure, this embodiment discloses an automated flame cutting device for processing the male head of a Bailey bridge sheet. Specifically, the flame cutting device includes a frame 1, one side of which is a feeding table 2 for regularly placing the male head workpiece 7 to be processed, and the other side is fixedly equipped with a contour flame cutting machine 3 for cutting the male head; and a linear track 4 is provided between the feeding table 2 and the contour flame cutting machine 3. In addition, a first cylinder 5 and a guide plate 6 are provided on one side of the feeding platform 2. The guide plate 6 extends vertically toward the straight track 4. The first cylinder 5 is fixedly set at one end of the guide plate 6. The male workpieces 7 to be processed are arranged in sequence along the extension direction of the straight track 4 and move in sequence toward the straight track 4 under the control of the first cylinder 5. Baffles 8 are provided on both sides of the straight track 4, and a notch 9 is opened at the end of the baffle 8 near the guide plate 6. The male workpieces 7 to be processed that move in sequence toward the straight track 4 enter one end of the straight track 4 from the notch 9 position and are pressed into the current position under the action of the first cylinder 5. At this time, the contour flame cutting machine 3 starts to work and completes the cutting of the male head. A second cylinder 10 is also provided at the notch 9 position. The second cylinder 10 controls the male workpieces 7 that have completed the cutting to move toward the other end of the straight track 4 until the material is discharged. As the material discharge is completed, cylinder 10 resets and cylinder 5 continues to work, continuously feeding the subsequent male head workpieces 7 into the linear track 4, achieving the effect of continuous male head processing.

[0012] Example 2 This embodiment discloses an automated flame cutting device for processing the male end of a Bailey plate. In this embodiment, a third cylinder 11 is vertically arranged at the end of the linear track 4 away from the second cylinder 10, and a waste hole 12 is opened at the bottom of the linear track 4. When the second cylinder 10 pushes the male end workpiece 7 that has completed the male end cutting to the position of the third cylinder 11, the third cylinder 11 pushes the waste on the male end workpiece 7 that has completed the male end cutting into the waste hole 12 through the telescopic movement, thus completing the waste collection. The linear track 4 can be connected to a conveyor belt to continuously send the completed male end workpiece 7 into the collection. In addition, this invention features a roller 13 on the side of the feeding platform 2 near the guide plate 6, and rollers 14 arranged opposite to each other on the baffles 8 on both sides of the linear track 4, for the smooth transfer of the male workpiece 7 and to reduce the impact of friction, noise and other factors. Meanwhile, in this embodiment, multiple distance sensors 15 are sequentially and spaced apart at one end of the guide plate 6 near the linear track 4, and indicator lights 16 are configured on the frame 1. The distance sensor 15 is used to sense the number of workpieces pushed by the first cylinder 5, and the indicator light 16 indicates to the operator to prepare to replenish the male head workpiece 7. When the distance sensor 15 senses that all the current male head workpieces 7 have been processed, it controls the first cylinder 5 to reset and stand by, and the indicator light 16 indicates to the operator that the current equipment is in standby mode, waiting to replenish the male head workpieces 7.

[0013] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," "join," and "fix" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0014] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings.

[0015] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A flame cutting device for automated processing of the male end of a Bailey bridge sheet, comprising a frame (1), characterized in that, One side of the frame (1) is a feeding platform (2), and the other side is fixedly equipped with a contour flame cutting machine (3). A linear track (4) is provided between the feeding platform (2) and the contour flame cutting machine (3). A first cylinder (5) and a guide plate (6) are provided on one side of the feeding platform (2). The guide plate (6) extends vertically toward the straight track (4). The first cylinder (5) is fixedly set at one end of the guide plate (6) to control the male workpiece (7) to be processed to move toward the straight track (4). Baffles (8) are provided on both sides of the straight track (4), and a notch (9) for the male workpiece (7) to enter is opened at the end of the baffle (8) near the guide plate (6). A second cylinder (10) is set at the position of the notch (9).

2. The flame cutting device for automated processing of the male end of a Bailey bridge sheet according to claim 1, characterized in that, The straight track (4) is vertically mounted with a third cylinder (11) at one end away from the second cylinder (10), and a waste hole (12) is opened at the bottom of the straight track (4).

3. A flame cutting device for automated processing of the male end of a Bailey bridge sheet according to any one of claims 1 or 2, characterized in that, The feeding platform (2) has a roller (13) on the side of the platform near the guide plate (6), and rollers (14) are arranged opposite each other on the baffles (8) on both sides of the straight track (4).

4. The flame cutting device for automated processing of the male end of a Bailey bridge sheet according to claim 3, characterized in that, The guide plate (6) is provided with a number of distance sensors (15) at intervals on one end near the straight track (4), and an indicator light (16) is provided on the frame (1).

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