Multifunctional turnover mechanism for steel plate

Abstract

The utility model discloses a kind of steel plate multifunctional turnover mechanism, it is related to machining technical field, the mechanism includes turnover support rack, turnover drive module, turnover electromagnetic attractor module and buffer support assembly, turnover drive module is installed on turnover support rack by motor fixed plate and vertical bearing with seat, buffer support assembly is installed on turnover support rack, one end of turnover electromagnetic attractor module is connected with turnover drive module, and the other end is supported by buffer support assembly, and turnover electromagnetic attractor module is equipped with punch detection switch and adjustable electric permanent magnet adjusting assembly.The mechanism can adapt to steel plate of different sizes and shapes, can accurately realize the adsorption, turnover and release of steel plate, with high precision, high safety and high versatility etc. Characteristics, effectively improve production efficiency, reduce maintenance cost.

Description

Technical Field

[0001] This utility model relates to the field of steel plate production technology, and in particular to a multifunctional steel plate flipping mechanism. Background Technology

[0002] The production of stamped sheets uses steel plates with a thickness of 0.5–4 mm, and employs laser cutting. After laser cutting, a small amount of molten metal solidifies along the lower edge of the cut. To ensure the quality of the stamped sheets, they need to be flipped. Traditionally, this is done manually. However, because some stamped sheet sizes are large (up to approximately 3.3 meters long × 1.2 meters wide), heavy (each sheet weighs approximately 70–80 kg), and fan-shaped, manual flipping is inefficient, labor-intensive, and carries significant operational risks.

[0003] To address the aforementioned problems, this invention provides a multifunctional steel plate flipping mechanism that replaces manual flipping of magnetic yoke laminations, thus solving the aforementioned issues. Utility Model Content

[0004] The purpose of this application is to provide a multi-functional steel plate flipping mechanism to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this application provides the following technical solution: a multi-functional steel plate flipping mechanism, comprising a flipping support frame, a flipping drive module, a flipping electromagnetic suction module, and a buffer support assembly. The flipping drive module is mounted on the flipping support frame via a motor mounting plate and a vertical bearing with a mounting seat, and is fixed by screws. Two sets of buffer support assemblies are mounted on the flipping support frame, arranged symmetrically on the left and right sides. On the flipped side, two sets are also arranged on the left and right sides according to the actual structure of the receiving mechanism. One end of the flipping electromagnetic suction module is connected to the flipping drive module by screws, and the other end is supported by two sets of buffer support assemblies. The flipping electromagnetic suction module is connected and fixed to the flipping connecting block of the flipping drive module via a flipping frame connecting plate.

[0006] The tilting drive module includes a motor mounting plate, a drive motor, a drive reducer, a drive sprocket, a double-row chain, a drive shaft, a tilting connecting block, a driven sprocket, and an angle detection switch. The drive motor and the drive reducer connected to the output end of the drive motor are fixedly mounted on the motor mounting plate. The drive sprocket is fixedly mounted on the output end of the drive reducer. The driven sprocket is fixedly mounted on the drive shaft, and the drive sprocket and driven sprocket are connected by a double-row chain. The tilting connecting block and the angle detection switch are fixedly mounted on the drive shaft, which is fixedly mounted on the tilting support frame via bearings.

[0007] During operation, the drive motor starts, and power is transmitted to the drive sprocket via the drive reducer. The drive sprocket drives the driven sprocket through a double-row chain, thereby rotating the drive shaft and in turn rotating the flipping connecting block, thus achieving the flipping of the electromagnetic chuck module. An angle detection switch monitors the flipping angle in real time to ensure flipping accuracy.

[0008] The flip-over electromagnetic chuck module includes a flip-over frame, a lamination detection switch, an electro-permanent magnet adjustment assembly, an adjustment scale, and a flip-over frame connecting plate. The flip-over frame connecting plate is fixedly mounted at one end of the flip-over frame, and the connecting plate and the flip-over connecting block are fixedly connected. Several electro-permanent magnet adjustment assemblies are mounted on the flip-over frame, which is equipped with safety contacts installed on one long side and two short sides of the outer side. The lamination detection switch is installed in the middle of the flip-over frame for detecting the incoming and outgoing laminations. The electro-permanent magnet adjustment assembly is installed on the lower side of the flip-over frame, and an adjustment scale is installed on one side of the assembly for indicating the magnet's position. The electro-permanent magnet junction box is installed in the middle of the flip-over frame for connecting the magnet's cable.

[0009] When the lamination detection switch detects the incoming steel plate, it controls the electro-permanent magnet to be energized to attract the steel plate; after reaching the designated position, a release signal is detected, controlling the electro-permanent magnet to be de-energized and release the steel plate. A safety contact edge provides safety protection during the flipping process.

[0010] The electro-permanent magnet adjustment assembly mainly consists of a profile mounting plate, an adjustment profile, an electro-permanent magnet, an adjustment scale pointer, a U-shaped adjustment plate, and a magnet mounting plate. The electro-permanent magnet adjustment assembly is fixed to the flip frame via the profile mounting plate. Both ends of the adjustment profile are fixed to the profile mounting plate, and the magnet mounting plate and U-shaped adjustment plate are fixed to the profile. The electro-permanent magnet is mounted on the magnet mounting plate, and the adjustment scale pointer is also mounted on the magnet mounting plate.

[0011] By adjusting the position of the U-shaped adjusting plate and the magnet mounting plate on the adjusting profile, the position of the electro-permanent magnet can be adjusted according to the size and shape of the steel plate. The adjusting pointer and the adjusting scale work together to ensure the accuracy of the adjustment.

[0012] The support and buffer assembly is used for positioning and support of the flipping electromagnetic chuck module, and mainly consists of a support mounting plate, support screws, and a hydraulic damper. The support mounting plate is fixed on the flipping support frame, and the support screws and hydraulic damper are installed in the threaded holes of the support mounting plate.

[0013] When the flipping electromagnetic suction module flips into place, the hydraulic buffer absorbs the impact force, and the support screws provide stable support.

[0014] In summary, the technical effects and advantages of this utility model are as follows:

[0015] I. Multifunctional and highly adaptable

[0016] The position of the electro-permanent magnet can be flexibly adjusted according to steel plates of different sizes and shapes by means of the electro-permanent magnet adjustment component, so that the flipping mechanism can adapt to the flipping operation of various types of steel plates, which greatly improves the versatility and applicability of the equipment.

[0017] II. High-precision operation

[0018] The setting of angle detection switch and lamination detection switch enables precise control of the flipping angle and accurate timing of steel plate adsorption and release, effectively ensuring the accuracy of the flipping operation and reducing errors and defect rate.

[0019] III. High safety performance

[0020] Safety edges are installed on the outside of the tilting frame, which can trigger a protection mechanism in time in the event of an accidental collision, preventing injury to operators and equipment. At the same time, the cushioning effect of the support and buffer components also reduces the impact force during the tilting process, lowering the risk of equipment damage.

[0021] IV. Easy to operate and maintain

[0022] The electro-permanent magnet adjustment assembly, along with an adjustment scale and pointer, makes adjusting the electro-permanent magnet position intuitive, accurate, and simple to operate. The modules are connected by screws or other detachable methods, facilitating equipment assembly, disassembly, and maintenance, thus reducing maintenance costs and time.

[0023] V. Improve production efficiency

[0024] The entire flipping process is highly automated. From the adsorption and flipping of the steel plate to its release, it can be completed quickly and accurately, reducing manual intervention and operation time, thereby effectively improving production efficiency and meeting the needs of large-scale production. Attached Figure Description

[0025] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0026] Figure 1 This is a schematic diagram of the structure of a multi-functional steel plate flipping mechanism in an embodiment of this application;

[0027] Figure 2 This is a side view of the installation structure of the flipping drive module and the flipping electromagnetic suction module of a multi-functional steel plate flipping mechanism in an embodiment of this application;

[0028] Figure 3This is a three-dimensional structural diagram of the installation of the flipping drive module and the flipping electromagnetic suction module of a multi-functional steel plate flipping mechanism according to an embodiment of this application;

[0029] Figure 4 This is a schematic diagram of the flipping drive module structure of a multi-functional steel plate flipping mechanism in an embodiment of this application;

[0030] Figure 5 This is a schematic diagram of the flipping electromagnetic suction module structure of a multi-functional steel plate flipping mechanism in an embodiment of this application;

[0031] Figure 6 This is a schematic diagram of the electro-permanent magnet adjustment component of a multi-functional steel plate flipping mechanism in an embodiment of this application;

[0032] Figure 7 This is a schematic diagram of the buffer support component structure of a multi-functional steel plate flipping mechanism in an embodiment of this application.

[0033] In the diagram: 1. Tilting support frame; 2. Tilting drive module; 3. Tilting electromagnetic suction module; 4. Buffer support assembly; 5. Magnetic yoke lamination; 6. Tilting frame; 7. Lamination detection switch; 8. Electro-permanent magnet adjustment assembly; 9. Adjustment scale; 10. Tilting frame connecting plate; 11. Motor fixing plate; 12. Drive motor; 13. Drive reducer; 14. Drive sprocket; 15. Double-row chain; 16. Drive shaft; 17. Tilting connecting block; 18. Driven sprocket; 19. Angle detection switch; 20. Adjustable profile; 21. Electro-permanent magnet; 22. Magnet mounting plate; 23. Profile mounting plate; 24. U-shaped adjustment plate; 25. Adjustment scale pointer; 26. Support mounting plate; 27. Hydraulic buffer; 28. Support screw. Detailed Implementation

[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0035] In the description of this disclosure, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," "top," and "bottom," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this disclosure and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this disclosure. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0036] It should also be noted that all standard parts used in this application are commercially available, and can be custom-made according to the description and drawings. Unless otherwise expressly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances, and unless explicitly limited, machinery, parts, and equipment can all adopt conventional models in the prior art.

[0037] In this document, the term "comprising" is intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0038] Example:

[0039] I. Component Preparation

[0040] Tilting support frame 1: Made of high-strength steel, ensuring sufficient strength and stability to support the weight of the entire tilting mechanism and the impact force during operation.

[0041] Flip Drive Module 2

[0042] Motor mounting plate 11: Made of steel plate by cutting and processing to ensure dimensional accuracy, used to fix the drive motor and drive reducer.

[0043] Drive motor 12: Select a motor with appropriate power to meet the power requirements of the tilting mechanism.

[0044] Drive reducer 13: Matched with the drive motor, it adjusts the speed and torque of the motor.

[0045] Drive sprocket 14: Designed and manufactured according to the transmission ratio and chain specifications.

[0046] Double-row chain 15: A reliable and high-strength chain is selected to ensure the stability of the transmission.

[0047] Drive shaft 16: Made of high-quality steel to ensure its strength and rigidity.

[0048] Flip connecting block 17: requires high machining precision and is used to connect the flip electromagnetic chuck module.

[0049] Driven sprocket 18: works with the drive sprocket to achieve transmission through a double-row chain.

[0050] Angle detection switch 19: Used to detect the flip angle to ensure the accuracy of the flip.

[0051] Flip electromagnetic suction cup module 3

[0052] Flip-frame 6: The frame structure is welded from steel to ensure its structural strength.

[0053] Punch detection switch 7: Installed in the middle of the flip frame, it is used to detect the incoming and outgoing status of the punches.

[0054] Electro-permanent magnet adjustment component 8

[0055] Profile mounting plate 23: used to fix the electro-permanent magnet adjustment assembly to the flip frame.

[0056] Adjustable profile 20: Both ends are fixed to the profile mounting plate to provide a mounting base for other components.

[0057] Electro-permanent magnet 21: Used to attract steel plates.

[0058] Adjustment scale pointer 25: Mounted on the magnet mounting plate, it works in conjunction with the adjustment scale to indicate the position of the magnet.

[0059] U-shaped adjustment plate 24: works in conjunction with the magnet mounting plate to adjust the position of the electro-permanent magnet.

[0060] Magnet mounting plate 22: Used to mount electro-permanent magnets.

[0061] Adjustment scale 9: Installed on one side of the electro-permanent magnet adjustment assembly, used to indicate the position of the magnet.

[0062] Flip frame connecting plate 10: Fixed at one end of the flip frame, used to connect with the flip connecting block.

[0063] Safety edges: Installed on one long side and two short sides on the outside of the flip frame to provide safety protection.

[0064] Electro-permanent magnet junction box: Installed in the middle of the flip frame, used for connecting the magnet's cable.

[0065] Buffer support component 4

[0066] Support mounting plate 26: Fixed to the tilting support frame, providing a mounting base for support screws and hydraulic dampers.

[0067] Support screw 28: Installed in the threaded hole of the support mounting plate, used to adjust the support height.

[0068] Hydraulic buffer 27: Installed in the threaded hole of the support mounting plate to buffer the impact force when the flipping electromagnetic chuck module is in place.

[0069] Magnetic yoke blank 5: The workpiece to be flipped, which is the object of the entire flipping mechanism.

[0070] II. Assembly Process

[0071] Flip drive module assembly

[0072] The drive motor 12 and the drive reducer 13 are fixedly mounted on the motor mounting plate 11 to ensure that the connection between the two is tight and that the concentricity is good.

[0073] A drive sprocket 14 is installed at the output end of the drive reducer 13, and a driven sprocket 18 is installed on the drive shaft 16. The drive sprocket 14 and the driven sprocket 18 are connected by a double-row chain 15, and the tension of the chain is adjusted.

[0074] The flipping connecting block 17 and the angle detection switch 19 are fixedly installed on the drive shaft 16, and then the drive shaft 16 is fixedly installed on the flipping support frame 1 through the bearing.

[0075] Flip electromagnetic suction module assembly

[0076] The flip frame connecting plate 10 is fixedly installed at one end of the flip frame 6.

[0077] Install the lamination detection switch 7, safety contact edge, and electro-permanent magnet junction box on the flip frame 6.

[0078] The electro-permanent magnet adjustment assembly 8 is fixed to the flip frame 6 via the profile mounting plate 23. The adjustment profile 20 is installed, and the magnet mounting plate 22 and U-shaped adjustment plate 24 are fixed on the profile. Then, the electro-permanent magnet 21 and the adjustment scale pointer 25 are installed, and the adjustment scale ruler 9 is installed at the same time.

[0079] Buffer support component installation

[0080] Fix the support mounting plate 26 onto the tilting support frame 1, and install the support screws 28 and the hydraulic buffer 27.

[0081] Overall assembly

[0082] The flip drive module 2 is mounted on the flip support frame 1 via the motor mounting plate 11 and the vertical bearing seat, and is fixed by screw connection.

[0083] Two sets of buffer support components 4 are symmetrically arranged on the left and right sides of the flip support frame 1. Two sets are also arranged on the left and right sides of the side after flipping, according to the actual structure of the receiving mechanism.

[0084] One end of the flipping electromagnetic suction module 3 is connected to the flipping connecting block 17 of the flipping drive module 2 by screws, and the other end is supported by two sets of buffer support components 4.

[0085] III. Usage Process

[0086] Steel plate adsorption

[0087] When the magnetic yoke lamination 5 reaches the designated position, the lamination detection switch 7 detects the incoming material and controls the electro-permanent magnet 21 to be energized, attracting the magnetic yoke lamination 5.

[0088] Flipping process

[0089] The drive motor 12 starts, driving the drive sprocket 14 to rotate via the drive reducer 13. The drive sprocket 14 then drives the driven sprocket 18 and the drive shaft 16 to rotate via the double-row chain 15, thereby causing the flipping connecting block 17 to flip the flipping electromagnetic suction module 3. The angle detection switch 19 detects the flipping angle in real time, and the drive motor 12 stops when the set angle is reached.

[0090] Steel plate release

[0091] When flipped over the receiving mechanism, the lamination detection switch 7 detects a release signal, controls the electro-permanent magnet 21 to be de-energized, and releases the magnetic yoke lamination 5.

[0092] Reset process

[0093] The drive motor 12 reverses, causing the flipping electromagnetic suction module 3 to return to its initial position. The hydraulic buffer 27 cushions it, and the support screw 28 provides support.

[0094] Finally, it should be noted that the above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A multi-functional steel plate flipping mechanism, characterized in that: Includes a tilting support frame, a tilting drive module, a tilting electromagnetic suction module, and a buffer support assembly; The tilting drive module is mounted on the tilting support frame via a motor mounting plate and a vertical bearing with a mounting seat, and is fixed using screws. The buffer support assembly is installed on the flip support platform, with two sets arranged symmetrically on the left and right. On the side after flipping, two sets are also set on the left and right according to the actual structure of the receiving mechanism. One end of the flipping electromagnetic suction module is connected to the flipping drive module by screws, and the other end is supported by two sets of buffer support components. The flipping electromagnetic suction module is connected and fixed to the flipping connecting block of the flipping drive module through the flipping frame connecting plate.

2. The multi-functional steel plate flipping mechanism according to claim 1, characterized in that: The flip drive module includes a motor mounting plate, a drive motor, a drive reducer, a drive sprocket, a double-row chain, a transmission shaft, a flip connecting block, a driven sprocket, and an angle detection switch. The drive motor and the drive reducer connected to the output end of the drive motor are fixedly mounted on the motor mounting plate. The drive sprocket is fixedly mounted on the output end of the drive reducer. The driven sprocket is fixedly mounted on the transmission shaft. The drive sprocket and the driven sprocket are driven by a double-row chain. The flip connecting block and the angle detection switch are fixedly mounted on the transmission shaft. The transmission shaft is fixedly mounted on the flip support frame by bearings.

3. The multi-functional steel plate flipping mechanism according to claim 1, characterized in that: The flipping electromagnetic suction module includes a flipping frame, a punch detection switch, an electro-permanent magnet adjustment assembly, an adjustment scale, and a flipping frame connecting plate. The flipping frame connecting plate is fixedly installed at one end of the flipping frame, and the flipping frame connecting plate and the flipping connecting block are fixedly connected. Several electro-permanent magnet adjustment assemblies are installed on the flipping frame. The flipping frame is provided with safety contact edges, which are installed on one long side and two short sides of the outer side of the flipping frame. The punch detection switch is installed in the middle of the flipping frame for detecting the incoming and outgoing punches. The electro-permanent magnet adjustment assembly is installed on the lower side of the flipping frame. An adjustment scale is installed on one side of the electro-permanent magnet adjustment assembly for indicating the magnet's position. An electro-permanent magnet junction box is installed in the middle of the flipping frame for connecting the magnet's cable.

4. The multi-functional steel plate flipping mechanism according to claim 3, characterized in that: The electro-permanent magnet adjustment assembly mainly consists of a profile mounting plate, an adjustment profile, an electro-permanent magnet, an adjustment scale pointer, a U-shaped adjustment plate, and a magnet mounting plate. The electro-permanent magnet adjustment assembly is fixed to the flip frame via the profile mounting plate. Both ends of the adjustment profile are fixed to the profile mounting plate, and the magnet mounting plate and the U-shaped adjustment plate are fixed to the profile. The electro-permanent magnet is mounted on the magnet mounting plate, and the adjustment scale pointer is mounted on the magnet mounting plate.

5. The multi-functional steel plate flipping mechanism according to claim 1, characterized in that: The buffer support assembly is used for positioning buffer and support of the flip electromagnetic suction module. It mainly consists of a support mounting plate, support screws, and hydraulic buffers. The support mounting plate is fixed on the flip support frame, and the support screws and hydraulic buffers are installed in the threaded holes of the support mounting plate.

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