A zero-swing pipe cutting structure of a laser pipe cutting machine

CN224896064UActive Publication Date: 2026-10-27GUANGDONG QIHAI MACHINERY EQUIPMENT CO LTD
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Patent Information

Application Number
CN202521391561.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-03
Publication Date
2026-10-27
Estimated Expiration
2035-07-03

AI Technical Summary

Technical Problem

[0003]目前在使用激光切管机时,缺少零摆动机构,激光切管机传统的摆动切割结构,虽然能精确控制电机的转动,但仍存在一定误差,难以做到零摆,导致稳定性差、切割精度差、成品率低等问题,因此提出一种激光切管机零摆剖口结构,以便于增加零摆动机构,通过齿轮齿条传动、直线导轨和减速机的组合,提高摆动切割加工的稳定性,效率高、精度高,能实现自动循环加工,而且还能节约切割时间大大提升生产效率

Benefits of technology

[0015](1)本实用新型所述的一种激光切管机零摆剖口结构,通过设置的支撑架、固定主编、斜齿轮、斜齿条、固定板、滑板、第二斜齿轮和第二斜齿条,能够增加零摆动机构,利用齿轮齿条传动、直线导轨和减速机的组合方式,提高摆动切割加工的稳定性,而且还能提高切割加工效率、精度。

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Abstract

The utility model relates to laser pipe cutting machine technical field, specifically is a kind of laser pipe cutting machine zero swing profile structure, including lifting assembly, horizontal shift subassembly and cutting assembly, the top of lifting assembly is provided with horizontal shift subassembly, and the one side of horizontal shift subassembly is provided with cutting assembly;The lifting assembly includes support frame, the outside of support frame is slidably connected with fixed mainboard, the surface of support frame is located inside fixed mainboard and is equipped with bevel gear by bearing, the inside of fixed mainboard is located in the side of bevel gear and is equipped with bevel rack by bolt, and bevel rack is connected bevel gear by meshing;The horizontal shift subassembly includes fixed plate;By increasing zero swing mechanism, by the combination of gear rack drive, linear guide and speed reducer, the stability of swing cutting processing is improved, high efficiency, high accuracy, can realize automatic circulation processing, and also can save cutting time greatly improve production efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of laser tube cutting machine technology, specifically to a zero-swing cutting structure for a laser tube cutting machine. Background Technology

[0002] A laser tube cutting machine is a machine that can cut tubes using a high-power-density laser beam. The focused high-power-density laser beam has a large amount of energy. When the beam irradiates the surface of the workpiece, it can rapidly heat up the material of the irradiated part of the workpiece to melt, vaporize, ablate, or reach the ignition point. At the same time, the molten material is blown away by a high-speed airflow coaxial with the beam, thereby achieving the cutting and separation of the workpiece.

[0003] Currently, laser tube cutting machines lack a zero-oscillation mechanism. Although the traditional oscillation cutting structure of laser tube cutting machines can precisely control the rotation of the motor, it still has certain errors and is difficult to achieve zero oscillation, resulting in problems such as poor stability, poor cutting accuracy, and low yield. Therefore, a zero-oscillation slitting structure for laser tube cutting machines is proposed to add a zero-oscillation mechanism. Through the combination of gear and rack transmission, linear guide rail and reducer, the stability of oscillation cutting is improved, resulting in high efficiency and high accuracy. It can realize automatic cyclic processing and save cutting time, greatly improving production efficiency. Utility Model Content

[0004] To address the problems in the existing technology, this utility model provides a zero-swing sliding structure for a laser tube cutting machine, which improves the stability of the oscillating cutting process through the combination of gear and rack transmission, linear guide rail and reducer, thereby improving the performance.

[0005] The technical solution adopted by this utility model to solve its technical problem is a zero-swing sliding structure for a laser tube cutting machine, including a lifting assembly, a transverse moving assembly and a cutting assembly. The top of the lifting assembly is provided with a transverse moving assembly, and one side of the transverse moving assembly is provided with a cutting assembly.

[0006] The lifting assembly includes a support frame, a fixed main board is slidably connected to the outer side of the support frame, a helical gear is mounted on the surface of the support frame inside the fixed main board via a bearing, and a helical rack is bolted to one side of the helical gear inside the fixed main board, and the helical rack is meshed with the helical gear.

[0007] The lateral movement assembly includes a fixed plate, and the top of the support frame is bolted to the fixed plate. A sliding plate is provided on the top of the fixed plate. A second helical gear is mounted on the bottom of the sliding plate via a bearing. A second helical rack is bolted to the bottom of the sliding plate, and the second helical gear is meshed with the second helical rack.

[0008] By adopting the above technical solution, a zero-oscillation mechanism is added, and the stability of oscillating cutting is improved by using a combination of gear and rack transmission, linear guide and reducer.

[0009] Specifically, the cutting assembly includes a cam roller turntable, and a slide plate is bolted to the cam roller turntable. A swing shaft is mounted on one side of the cam roller turntable via a bearing, and a swing arm is bolted to the top of the swing shaft.

[0010] Specifically, the support frame surface is bolted to a first guide rail, the fixed main board has two sides bolted to a first slider, the first slider is slidably connected to the first guide rail, the support frame has a first servo motor bolted to it, and the first servo motor is connected to a helical gear via a drive shaft.

[0011] Specifically, the top two sides of the fixed plate are bolted to a second slider, and the bottom two sides of the slide plate are bolted to a second guide rail, with the second slider slidably connected to the second guide rail.

[0012] Specifically, a cutting head is bolted to the top of the swing arm, and a speed reducer is bolted to one side of the cam roller turntable.

[0013] Specifically, the top of the skateboard is connected to a protective cover by bolts on one side of the cutting assembly, and the bottom of the fixing plate is connected to a second servo motor by bolts, and the second servo motor is connected to a second helical gear through a drive shaft.

[0014] The beneficial effects of this utility model are:

[0015] (1) The zero-swing slit structure of the laser tube cutting machine described in this utility model can increase the zero-swing mechanism by setting a support frame, a fixed main frame, a helical gear, a helical rack, a fixed plate, a sliding plate, a second helical gear and a second helical rack. By using the combination of gear and rack transmission, linear guide rail and reducer, the stability of the swing cutting process can be improved, and the cutting efficiency and accuracy can also be improved.

[0016] (2) The laser tube cutting machine zero swing cutting structure described in this utility model can control and adjust the use angle of the cutting head through the cam roller turntable, swing shaft, swing arm and reducer, adapt to different swing cutting needs, and is more stable and reliable in use. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2This is a cross-sectional view of the lifting component of this utility model;

[0020] Figure 3 This is a cross-sectional view of the transverse moving component of this utility model;

[0021] Figure 4 This is a schematic diagram of the cutting component structure of this utility model;

[0022] In the diagram: 1. Lifting assembly; 101. Support frame; 102. Fixed main board; 103. Helical gear; 104. Helical rack; 105. First servo motor; 106. First guide rail; 107. First slider; 2. Horizontal movement assembly; 201. Fixed plate; 202. Slide plate; 203. Second helical gear; 204. Second helical rack; 205. Second slider; 206. Second guide rail; 207. Second servo motor; 208. Protective cover; 3. Cutting assembly; 301. Cam roller turntable; 302. Swing shaft; 303. Swing arm; 304. Cutting head; 4. Reducer. Detailed Implementation

[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0024] To improve the stability of oscillating cutting and thus enhance its performance, a combination of gear and rack transmission, linear guide, and reducer is used. Figure 1-4 As shown, the laser tube cutting machine zero-swing sliding structure of this utility model includes a lifting assembly 1, a transverse moving assembly 2 and a cutting assembly 3. The top of the lifting assembly 1 is provided with the transverse moving assembly 2, and the side of the transverse moving assembly 2 is provided with the cutting assembly 3.

[0025] The lifting assembly 1 includes a support frame 101, a fixed main board 102 is slidably connected to the outer side of the support frame 101, a helical gear 103 is mounted on the surface of the support frame 101 on the inner side of the fixed main board 102 via a bearing, and a helical rack 104 is bolted to one side of the helical gear 103 inside the fixed main board 102, and the helical rack 104 is meshed with the helical gear 103.

[0026] The lateral movement assembly 2 includes a fixed plate 201, and the top of the support frame 101 is connected to the fixed plate 201 by bolts. A sliding plate 202 is provided on the top of the fixed plate 201. A second helical gear 203 is installed on the bottom of the sliding plate 202 by bearings. A second helical rack 204 is connected to the bottom of the sliding plate 202 by bolts, and the second helical gear 203 is meshed with the second helical rack 204.

[0027] In use, a zero-oscillation mechanism is added by means of support frame 101, fixed main board 102, helical gear 103, helical rack 104, fixed plate 201, slide plate 202, second helical gear 203 and second helical rack 204. The stability of oscillating cutting process is improved by using a combination of gear and rack transmission, linear guide rail and reducer.

[0028] The fixed motherboard 102 includes a protective plate to reduce the impact of external impurities on the helical rack 104 and helical gear 103.

[0029] For example, such as Figure 1 , Figure 4 As shown, the present invention also includes the cutting assembly 3, which includes a cam roller turntable 301, and the slide plate 202 is connected to the cam roller turntable 301 by bolts. A swing shaft 302 is mounted on one side of the cam roller turntable 301 by a bearing, and a swing arm 303 is connected to the top of the swing shaft 302 by bolts.

[0030] In use, the cutting head's operating angle can be controlled and adjusted via the cam roller turntable 301, swing shaft 302, and swing arm 303 to adapt to different swing cutting needs.

[0031] For example, such as Figure 2 As shown, the present invention also includes a first guide rail 106 bolted to the surface of the support frame 101, a first slider 107 bolted to both sides of the fixed main board 102, the first slider 107 being slidably connected to the first guide rail 106, a first servo motor 105 bolted to the support frame 101, and the first servo motor 105 being connected to the helical gear 103 via a drive shaft.

[0032] In use, the stability and accuracy of the lifting action can be improved by the first guide rail 106 and the first slider 107. The first servo motor 105 facilitates the rotation of the helical gear 103 to drive the lifting action. The surfaces of the support frame 101 and the fixed plate 201 are both provided with buffer blocks.

[0033] For example, such as Figure 3 , 4 As shown, the present invention also includes a second slider 205 bolted to both sides of the top of the fixed plate 201, and a second guide rail 206 bolted to both sides of the bottom of the slide plate 202, wherein the second slider 205 is slidably connected to the second guide rail 206.

[0034] In use, the stability and accuracy of horizontal movement can be improved by using the second slider 205 and the second guide rail 206.

[0035] For example, such as Figure 3 , 4As shown, the present invention also includes a cutting head 304 bolted to the top of the swing arm 303, and a reducer 4 bolted to one side of the cam roller turntable 301.

[0036] In use, the cutting head 304 facilitates laser cutting of the pipe. The cutting head 304 is a laser cutting head, and the reducer 4 facilitates the driving of the cam roller turntable 301 to drive the swing shaft 302 and the swing arm 303 to swing and cut.

[0037] For example, such as Figure 3 As shown, the present invention also includes a protective cover 208 bolted to the top of the slide plate 202 on one side of the cutting assembly 3, and a second servo motor 207 bolted to the bottom of the fixing plate 201, and the second servo motor 207 is connected to a second helical gear 203 via a drive shaft.

[0038] During use, the protective cover 208 can reduce the entry of external dust and impurities, and protect the second helical rack 204 and the second helical gear 203. The second servo motor 207 facilitates the rotation of the second helical gear 203 to drive the lifting action. The support frame 101 includes a controller, and a proximity switch is provided on one side of the support frame 101. The proximity switch, the first servo motor 105, the second servo motor 207 and the reducer 4 are all electrically connected to the controller through wires. The operator can apply lubricating oil to the surface of the first guide rail 106 and the second guide rail 206 for regular maintenance.

[0039] In use, the main board 102 is first fixed in advance by bolts. According to the swing cutting position, the first servo motor 105 drives the helical gear 103 to rotate. Through the meshing connection of the helical rack 104, the support frame 101 can be driven to move vertically, thereby achieving the effect of auxiliary lifting. At the same time, the second servo motor 207 can drive the second helical gear 203 to rotate. Through the meshing connection of the second helical rack 204, the slide plate 202 is driven to move horizontally on the top of the fixed plate 201, thereby realizing the adjustment operation of the cutting horizontal position.

[0040] The reducer 4 drives the cam roller turntable 301 to rotate the swing shaft 302 and the swing arm 303, so that the cutting head 304 can rotate to the corresponding processing angle. The overall structure is simple and easy to operate. Through the combination of gear and rack transmission, linear guide, servo motor, reducer and laser cutting head, the stability of swing cutting processing can be improved, and the cutting processing efficiency and accuracy can also be improved.

[0041] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The descriptions of the above embodiments and specifications are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A zero-swing sliding structure for a laser tube cutting machine, characterized in that, It includes a lifting assembly (1), a traversing assembly (2) and a cutting assembly (3). The lifting assembly (1) is provided with the traversing assembly (2) at its top and the traversing assembly (2) is provided with the cutting assembly (3) on one side. The lifting assembly (1) includes a support frame (101), a fixed main board (102) is slidably connected to the outside of the support frame (101), a helical gear (103) is mounted on the surface of the support frame (101) inside the fixed main board (102) via a bearing, and a helical rack (104) is bolted to one side of the helical gear (103) inside the fixed main board (102), and the helical rack (104) is meshed with the helical gear (103); The lateral movement assembly (2) includes a fixed plate (201), and the top of the support frame (101) is connected to the fixed plate (201) by bolts. A sliding plate (202) is provided on the top of the fixed plate (201). A second helical gear (203) is installed on the bottom of the sliding plate (202) by bearings. A second helical rack (204) is connected to the bottom of the sliding plate (202) by bolts, and the second helical gear (203) is meshed with the second helical rack (204).

2. The zero-swing sliding structure for a laser tube cutting machine according to claim 1, characterized in that, The cutting assembly (3) includes a cam roller turntable (301), and a slide plate (202) is bolted to the cam roller turntable (301). A swing shaft (302) is mounted on one side of the cam roller turntable (301) via a bearing, and a swing arm (303) is bolted to the top of the swing shaft (302).

3. The zero-swing sliding structure for a laser tube cutting machine according to claim 1, characterized in that, The support frame (101) is bolted to a first guide rail (106). The fixed main board (102) has two sides bolted to a first slider (107), and the first slider (107) is slidably connected to the first guide rail (106). The support frame (101) is bolted to a first servo motor (105), and the first servo motor (105) is connected to a helical gear (103) via a drive shaft.

4. The zero-swing sliding structure for a laser tube cutting machine according to claim 1, characterized in that, The top two sides of the fixed plate (201) are bolted to the second slider (205), and the bottom two sides of the slide plate (202) are bolted to the second guide rail (206), and the second slider (205) is slidably connected to the second guide rail (206).

5. The zero-swing sliding structure for a laser tube cutting machine according to claim 2, characterized in that, The top of the swing arm (303) is bolted to a cutting head (304), and one side of the cam roller turntable (301) is bolted to a reducer (4).

6. The zero-swing sliding structure for a laser tube cutting machine according to claim 1, characterized in that, The top of the slide plate (202) is connected to a protective cover (208) by bolts on one side of the cutting assembly (3), and the bottom of the fixing plate (201) is connected to a second servo motor (207) by bolts, and the second servo motor (207) is connected to a second helical gear (203) through a drive shaft.