An automatic welding device for high-efficiency container side plate processing
Patent Information
- Application Number
- CN202521894252.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-03
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-09-03
AI Technical Summary
[0004]本实用新型涉及一种高效型集装箱侧板加工用自动焊接装置,解决了现有的集装箱侧板焊接加工用夹紧装置在设计之初,根据国标集装箱侧板进行定型生产,其结构与尺寸严格适配特定规格集装箱侧焊接夹紧所需,当需焊接加工非国标集装箱侧时,现有焊接夹紧装置便难以胜任,往往需要重新定制生产,应用局限性较大的问题
本实用新型在使用时,可根据非国标集装箱侧板规格的不同,对活动座进行移动调节,改变夹紧气缸所处位置,在集装箱侧板放置在活动座顶部时,利用夹紧气缸对集装箱侧板边缘进行夹持固定,以保障集装箱侧板焊接质量,具备极强通用性能。
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Figure CN224896113U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of container processing technology, and in particular to an efficient automatic welding device for processing container side panels. Background Technology
[0002] A shipping container is a set of tools that can carry packaged or unpackaged goods for transportation and is easy to load and unload using mechanical equipment. As a component of the container, the side panels of the container need to be connected together by welding during processing. In order to ensure the welding quality of the side panels of the container, special welding clamping devices are required to clamp and fix the welded components to prevent displacement during the welding process from affecting the quality.
[0003] Currently available clamping devices for welding container side panels are designed and manufactured according to national standard container side panels. Their structure and dimensions are strictly adapted to the welding clamping requirements of specific container side panels. When welding non-national standard container side panels is required, the existing welding clamping devices are inadequate and often need to be customized, resulting in significant limitations in application. Utility Model Content
[0004] This utility model relates to an efficient automatic welding device for processing container side panels. It solves the problem that existing clamping devices for welding and processing container side panels are designed and manufactured according to national standard container side panels. Their structure and size are strictly adapted to the welding and clamping requirements of specific container side panels. When welding and processing non-national standard container side panels, the existing welding clamping devices are difficult to handle and often need to be customized and manufactured, resulting in a large limitation in application.
[0005] In a first aspect, this utility model provides an efficient automatic welding device for processing container side panels, specifically comprising: a bottom groove seat, a top cover, a movable seat, a support frame, a clamping cylinder, a positioning pin, a movable block, a double-headed cylinder, and a motor; the top cover is fixedly connected to the top of the bottom groove seat, and the movable seat is connected to the top of the top cover; the support frame is installed on the top of the movable seat, and the clamping cylinder is fixedly connected to the outside of the support frame; a positioning pin is connected to the end of the movable seat, and the positioning pin is connected to the top cover; a movable block is installed inside the bottom groove seat, and a double-headed cylinder is installed on the top of the movable block, and the double-headed cylinder is connected to the positioning pin; a motor is installed outside the bottom groove seat, and the motor is connected to the movable block.
[0006] Furthermore, the top cover slides in contact with the movable seat, the top of the top cover is provided with a groove, and the bottom of the movable seat is provided with a slider, which is slidably connected in the groove.
[0007] Furthermore, the top cover is provided with movable holes on opposite sides, and positioning grooves are arranged on the upper and lower sides of the movable holes. The movable seat is provided with through holes at opposite ends, and the through holes are connected to the movable holes and positioning grooves.
[0008] Furthermore, the positioning pin is slidably connected within the through hole, and the inner end of the positioning pin is located within the movable hole and the positioning groove.
[0009] Furthermore, a spring is fitted outside the positioning pin, with one end of the spring contacting the positioning pin and the other end of the spring contacting the movable seat.
[0010] Furthermore, the movable block slides in contact with the bottom groove seat, and guide rods are symmetrically arranged inside the bottom groove seat. Guide holes are symmetrically arranged inside the movable block, and the guide rods slide through the guide holes.
[0011] Furthermore, the inner end of the positioning pin is provided with a connecting groove, the piston rod end of the double-headed cylinder is inserted into the connecting groove, the movable block is provided with a screw hole, the end of the motor drive shaft is provided with a screw rod, the screw rod is rotatably connected to the bottom groove seat, and the screw rod is threaded into the screw hole.
[0012] This utility model provides an efficient automatic welding device for processing container side panels, which has the following beneficial effects: When in use, this utility model can be adjusted by moving the movable seat according to the different specifications of non-standard container side panels, changing the position of the clamping cylinder. When the container side panel is placed on top of the movable seat, the clamping cylinder is used to clamp and fix the edge of the container side panel to ensure the welding quality of the container side panel, and it has extremely strong versatility.
[0013] In addition, when the movable seat moves to the desired position, the positioning pin is reset under the influence of the spring force, so that the inner end of the positioning pin is inserted into the movable hole and the positioning groove. The positioning groove fixes the positioning pin, thereby fixing the movable seat and ensuring the stability of the movable seat.
[0014] Furthermore, when it is necessary to move and adjust the movable seat, the motor drives the screw to rotate, and the screw drives the movable block to move along the guide rod, so that the double-headed cylinder moves directly below the movable seat to be adjusted. The piston rod of the double-headed cylinder moves outward, inserting the end of the piston rod into the connecting groove, pushing the positioning pin outward, so that the inner end of the positioning pin separates from the movable hole and the positioning groove, the movable seat is unlocked, the motor drives the movable block to move, and the piston rod of the double-headed cylinder moves in the movable hole. The double-headed cylinder drives the movable seat to move and adjust through the positioning pin, which is simpler and more efficient.
[0015] Other advantages, objectives and features of this invention will be apparent in part from the following description, and in part from the understanding of those skilled in the art through study and practice of this invention. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings of the embodiments will be briefly described below.
[0017] The accompanying drawings described below are only related to some embodiments of the present invention and are not intended to limit the scope of the present invention.
[0018] In the attached diagram: Figure 1 A schematic diagram of the overall axonometric structure of this application is shown; Figure 2 This diagram shows a disassembled structure of the bottom groove base and the top cover of this application; Figure 3 A schematic diagram of the bottom axial structure of the top cover of this application is shown; Figure 4 A schematic diagram of the disassembled structure of the top cover and movable seat of this application is shown; Figure 5 A schematic diagram of the connection structure between the movable block and the double-headed cylinder of this application is shown.
[0019] Figure label: 1. Bottom groove seat; 101. Guide rod; 2. Top cover; 201. Slide groove; 202. Movable hole; 2021. Positioning groove; 3. Movable seat; 301. Slider; 302. Through hole; 4. Support frame; 5. Clamping cylinder; 6. Positioning pin; 601. Connecting groove; 7. Spring; 8. Movable block; 801. Guide hole; 802. Screw hole; 9. Double-headed cylinder; 10. Motor; 1001. Screw. Detailed Implementation
[0020] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the described embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0021] Example 1: Please refer to Figures 1 to 5 : This utility model proposes a high-efficiency automatic welding device for processing container side panels, comprising: a bottom groove seat 1, a top cover 2, a movable seat 3, a support frame 4, a clamping cylinder 5, a positioning pin 6, a movable block 8, a double-headed cylinder 9, and a motor 10; the top cover 2 is fixedly connected to the top of the bottom groove seat 1, and the movable seat 3 is connected to the top of the top cover 2; the support frame 4 is installed on the top of the movable seat 3, and the clamping cylinder 5 is fixedly connected to the outside of the support frame 4; the positioning pin 6 is connected to the end of the movable seat 3, and the positioning pin 6 is connected to the top cover 2; the movable block 8 is installed inside the bottom groove seat 1, and the double-headed cylinder 9 is installed on the top of the movable block 8. 9 is connected to the positioning pin 6; a motor 10 is installed on the outside of the bottom groove seat 1, and the motor 10 is connected to the movable block 8; the top cover 2 and the movable seat 3 are in sliding contact, the top of the top cover 2 is provided with a sliding groove 201, and the bottom of the movable seat 3 is provided with a slider 301, which is slidably connected in the sliding groove 201; the movable seat 3 can be moved and adjusted according to the different specifications of non-standard container side panels, changing the position of the clamping cylinder 5. When the container side panel is placed on the top of the movable seat 3, the clamping cylinder 5 is used to clamp and fix the edge of the container side panel to ensure the welding quality of the container side panel, and it has extremely strong versatility.
[0022] In this embodiment of the utility model, the top cover 2 is provided with movable holes 202 on opposite sides, and the movable holes 202 are provided with positioning grooves 2021 arranged on the upper and lower sides. The movable seat 3 is provided with through holes 302 at opposite ends, and the through holes 302 communicate with the movable holes 202 and the positioning grooves 2021. The positioning pin 6 is slidably connected in the through hole 302, and the inner end of the positioning pin 6 is located in the movable hole 202 and the positioning groove 2021. A spring 7 is sleeved on the outside of the positioning pin 6, one end of the spring 7 contacts the positioning pin 6, and the other end of the spring 7 contacts the movable seat 3. Using the above technical solution, when the movable seat 3 moves to the required position, the positioning pin 6 is reset under the influence of the spring 7, so that the inner end of the positioning pin 6 is inserted into the movable hole 202 and the positioning groove 2021. The positioning pin 6 is fixed by the positioning groove 2021, thereby fixing the movable seat 3 by the positioning pin 6 and ensuring the stability of the movable seat 3.
[0023] In this embodiment of the utility model, the movable block 8 slides in contact with the bottom groove seat 1. Guide rods 101 are symmetrically arranged inside the bottom groove seat 1, and guide holes 801 are symmetrically arranged inside the movable block 8. The guide rods 101 slide through the guide holes 801. A connecting groove 601 is provided at the inner end of the positioning pin 6. The piston rod end of the double-headed cylinder 9 is inserted into the connecting groove 601. A screw hole 802 is provided inside the movable block 8. A screw 1001 is provided at the end of the drive shaft of the motor 10. The screw 1001 is rotatably connected to the bottom groove seat 1, and the screw 1001 is threadedly connected to the screw hole 802. Using the above technical solution, when it is necessary to move and adjust the movable seat 3, the motor 10 drives the screw 1001 to rotate. The screw 1001 drives the movable block 8 to move along the guide rod 101, so that the double-headed cylinder 9 moves to directly below the movable seat 3 to be adjusted. The piston rod of the double-headed cylinder 9 moves outward and inserts the end of the piston rod into the connecting groove 601, pushing the positioning pin 6 to move outward, so that the inner end of the positioning pin 6 separates from the movable hole 202 and the positioning groove 2021. The movable seat 3 is unlocked, the motor 10 drives the movable block 8 to move, and the piston rod of the double-headed cylinder 9 moves in the movable hole 202. The double-headed cylinder 9 drives the movable seat 3 to move and adjust through the positioning pin 6, which is simpler and more efficient.
[0024] The working principle of this embodiment is as follows: First, the movable seat 3 is moved and adjusted according to the different specifications of the non-standard container side panels; the motor 10 drives the screw 1001 to rotate, and the screw 1001 drives the movable block 8 to move along the guide rod 101, so that the double-headed cylinder 9 moves to directly below the movable seat 3 to be adjusted. The piston rod of the double-headed cylinder 9 moves outward, inserting the end of the piston rod into the connecting groove 601, pushing the positioning pin 6 to move outward, so that the inner end of the positioning pin 6 separates from the movable hole 202 and the positioning groove 2021, the movable seat 3 is unlocked, and the motor 10 drives... When the movable block 8 moves, the piston rod of the double-headed cylinder 9 moves within the movable hole 202. The double-headed cylinder 9 drives the movable seat 3 to achieve movement adjustment through the positioning pin 6, which has extremely strong versatility. When the movable seat 3 moves to the required position, the piston rod of the double-headed cylinder 9 returns to its original position, and the positioning pin 6 returns to its original position under the influence of the spring 7. This causes the inner end of the positioning pin 6 to be inserted into the movable hole 202 and the positioning groove 2021. The positioning pin 6 is fixed through the positioning groove 2021, thereby fixing the movable seat 3 through the positioning pin 6 and ensuring the stability of the movable seat 3.
[0025] The following points should be noted in this article: 1. The accompanying drawings of this utility model embodiment only involve the structures involved in this utility model embodiment; other structures can refer to general designs.
[0026] 2. Where there is no conflict, the embodiments of this utility model and the features in the embodiments can be combined with each other to obtain new embodiments.
[0027] The above are merely specific embodiments of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.
Claims
1. An efficient automatic welding device for processing container side panels, comprising: The base (1), top cover (2), movable seat (3), support frame (4), clamping cylinder (5), positioning pin (6), movable block (8), double-headed cylinder (9) and motor (10) are characterized in that: the top of the base (1) is fixedly connected to the top of the top cover (2), and the top of the top cover (2) is connected to the movable seat (3); the top of the movable seat (3) is equipped with the support frame (4), and the outside of the support frame (4) is fixedly connected to the clamping cylinder (5); the end of the movable seat (3) is connected to the positioning pin (6), and the positioning pin (6) is connected to the top cover (2); the movable block (8) is installed inside the base (1), and the top of the movable block (8) is equipped with the double-headed cylinder (9), and the double-headed cylinder (9) is connected to the positioning pin (6); the outside of the base (1) is equipped with the motor (10), and the motor (10) is connected to the movable block (8).
2. The high-efficiency automatic welding device for processing container side panels according to claim 1, characterized in that, The top cover (2) and the movable seat (3) are in sliding contact. The top of the top cover (2) is provided with a groove (201), and the bottom of the movable seat (3) is provided with a slider (301). The slider (301) is slidably connected in the groove (201).
3. The high-efficiency automatic welding device for processing container side panels according to claim 1, characterized in that, The top cover (2) is provided with movable holes (202) on both sides. The movable holes (202) are provided with positioning grooves (2021) arranged on the upper and lower sides. The movable seat (3) is provided with through holes (302) at both ends. The through holes (302) are connected to the movable holes (202) and the positioning grooves (2021).
4. The high-efficiency automatic welding device for processing container side panels according to claim 3, characterized in that, The positioning pin (6) is slidably connected in the through hole (302), and the inner end of the positioning pin (6) is located in the movable hole (202) and the positioning groove (2021).
5. The high-efficiency automatic welding device for processing container side panels according to claim 1, characterized in that, The positioning pin (6) is fitted with a spring (7), one end of the spring (7) is in contact with the positioning pin (6), and the other end of the spring (7) is in contact with the movable seat (3).
6. The high-efficiency automatic welding device for processing container side panels according to claim 1, characterized in that, The movable block (8) slides in contact with the bottom groove seat (1). The bottom groove seat (1) is symmetrically provided with guide rods (101), and the movable block (8) is symmetrically provided with guide holes (801). The guide rods (101) slide through the guide holes (801).
7. The high-efficiency automatic welding device for processing container side panels according to claim 1, characterized in that, The inner end of the positioning pin (6) is provided with a connecting groove (601), the piston rod end of the double-headed cylinder (9) is inserted into the connecting groove (601), the movable block (8) is provided with a screw hole (802), the end of the drive shaft of the motor (10) is provided with a screw (1001), the screw (1001) is rotatably connected to the bottom groove seat (1), and the screw (1001) is threadedly connected to the screw hole (802).