A welding flux removing device for a steel pipe welding
Patent Information
- Application Number
- CN202522400143.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-12
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-12
AI Technical Summary
钢管常用的生产方法为采用螺旋缝焊接成型,钢管焊接时为了对焊接部位的金属起保护作业且为了提高焊接质量,一般在焊接位置涂有焊剂,但是焊接结束后,焊剂会粘结在钢管的焊接位置处,若不及时去除的话会严重影响钢管的使用质量
(1)、该钢管焊接用焊剂刮除装置,通过底板、滑轨、定位板、安装板和液压缸的配合使用,实现对管道的固定,提高了管道的稳定性,方便后续的焊剂刮除,通过凹槽的配合使用,方便对管道进行限位使用,从而增加管道固定稳定。
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Figure CN224896122U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of steel pipe welding technology, specifically to a flux removal device for steel pipe welding. Background Technology
[0002] Steel pipes are not only used for transporting fluids and powdery solids, exchanging heat energy, and manufacturing mechanical parts and containers, but they are also an economical steel material. In the construction industry, steel pipes are used to manufacture building structural frames, columns, and mechanical supports, which can reduce weight. The most common production method for steel pipes is spiral seam welding. During welding, flux is usually applied to the weld area to protect the metal and improve weld quality. However, after welding, the flux can adhere to the weld area of the steel pipe. If it is not removed in time, it will seriously affect the quality of the steel pipe in use.
[0003] As described in application number 202321748421.3, a prior art flux removal device for steel pipe welding involves rotating a roller during steel pipe welding, causing a striking block to move back and forth under the action of a reciprocating screw, thereby striking the weld slag formed during welding and automatically removing the slag from the surface of the steel pipe to clean the flux. However, this prior art is suitable for welding two sections of pipe. When cleaning multiple sections of pipe, the device or pipe needs to be moved after cleaning one end of the joint, resulting in inconvenient operation and poor flexibility. Therefore, this paper proposes a flux removal device for steel pipe welding to solve the above-mentioned problems. Utility Model Content
[0004] The purpose of this invention is to provide a flux scraping device for steel pipe welding to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a flux removal device for steel pipe welding, comprising: Connecting boards; A side plate, which is fixedly mounted on the top of the connecting plate. The side plate also includes: A slide groove is formed on the side plate; A slider, which is slidably mounted in a groove; An electric push rod is fixed to the top of the connecting plate, and its free end is fixedly connected to one side of the slider. The fixed base is fixedly connected to the other side of the slider; Multiple sets of pipes are welded together as a single unit, with one end of each pipe embedded in a groove. A fixing structure is used to fix the pipeline and improve the stability of the pipeline when scraping off the flux; Adjustable scraping structure, used to scrape away welds on pipes.
[0006] Preferably, a groove is provided on one side of the side plate, and the diameter of the groove is larger than the diameter of the pipe, which facilitates the use of the pipe for positioning and thereby increases the stability of the pipe.
[0007] Preferably, the fixing structure includes: The base plate is located on the other side of the pipe; The slide rail is formed on the base plate, and a connecting block is slidably installed inside the slide rail; A positioning plate, which is fixedly connected to a connecting block; Mounting plate, which is fixedly mounted on the top of the base plate; The hydraulic cylinder is fixedly mounted on the side of the mounting plate, and its free end is fixedly connected to the positioning plate.
[0008] Preferably, the positioning plate also has a groove on the side near the pipe.
[0009] Preferably, the adjustable scraping structure includes: The motor is fixedly mounted on one side of the outer wall of the mounting base; A lead screw, which is rotatably mounted on the adjacent inner wall of the fixed seat; The connecting block is slidably installed inside the fixed base, and the lead screw passes through the connecting block and is threadedly connected to the connecting block. The scraper is fixedly connected by connectors and connecting blocks.
[0010] Preferably, the scraper is arc-shaped and adapted to the shape of the pipe, and the size of the scraper is larger than the size of the pipe, that is, the scraper can penetrate the pipe.
[0011] Preferably, the adjustable scraping structure further includes: Four sets of springs are fixedly installed on the inner wall of the scraper; Four sets of scrapers, each fixedly connected to the free end of one of four sets of springs.
[0012] Compared with the prior art, the beneficial effects of this utility model are: (1) The flux scraping device for steel pipe welding, through the cooperation of the base plate, slide rail, positioning plate, mounting plate and hydraulic cylinder, can fix the pipe, improve the stability of the pipe, facilitate the subsequent flux scraping, and facilitate the use of the groove to limit the pipe, thereby increasing the stability of the pipe fixation.
[0013] (2) The flux removal device for steel pipe welding can remove flux from the interface of multiple pipes by using a motor, lead screw, connecting block, scraper and scraper together. Compared with the existing technology, it does not require changing the position of the pipe or device, which improves the flexibility of use. The scraper can fit the pipe by using a spring, thereby improving the effect of welding removal. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a bottom view diagram of the present invention; Figure 3 This is a schematic diagram of the left side of the present invention; Figure 4 This is a schematic diagram of the scraper structure in this utility model; Figure 5 This is an enlarged schematic diagram of part A in this utility model.
[0015] In the diagram: connecting plate 1, side plate 2, groove 21, slide 22, electric push rod 23, slider 24, pipe 3, fixed structure 400, fixed seat 5, adjusting scraping structure 600; Base plate 410, slide rail 420, positioning plate 430, mounting plate 440, hydraulic cylinder 450; Motor 610, lead screw 620, connecting block 630, scraper 640, spring 641, scraper blade 642. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present utility model. This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the description of the textual part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0017] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0018] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.
[0019] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.
[0020] In the description of this utility model, the circuits, electronic components and control modules involved are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated. The content protected by this utility model does not involve improvements to the software and methods.
[0021] Please see Figure 1-5 This utility model provides a technical solution: a flux scraping device for steel pipe welding, which solves the problem of inflexibility in the use of existing technology, including a connecting plate 1 and a side plate 2, such as... Figure 1 As shown, the side plate 2 is fixedly installed on the top of the connecting plate 1. A groove 21 is provided on one side of the side plate 2. The diameter of the groove 21 is larger than the diameter of the pipe, which facilitates the limiting of the pipe and thus increases the stability of the pipe. The side plate 2 also includes a sliding groove 22, such as... Figure 3 As shown, a groove 22 is formed on the side plate 2, a slider 24 is slidably installed in the groove 22, and an electric push rod 23 is fixed to the top of the connecting plate 1. Its free end is fixedly connected to one side of the slider 24. When the electric push rod 23 is started, the electric push rod 23 drives the slider 24 to move longitudinally. The longitudinal movement of the slider 24 drives the fixed seat 5 to move longitudinally. The longitudinal movement of the fixed seat 5 drives the adjusting scraping structure 600 to move longitudinally.
[0022] Fixed base 5, fixed base 5 and slider 24 are fixedly connected on the other side, multiple sets of pipes 3 are welded together as one piece, and as... Figure 1 As shown, one end of the pipe 3 is embedded in the groove 21.
[0023] A fixing structure 400 is used to fix the pipe and improve its stability during flux removal. The fixing structure 400 includes a base plate 410 located on the other side of the pipe 3, a slide rail 420 on the base plate 410 with a connecting block (not shown) slidably installed inside the slide rail 420, a positioning plate 430 fixedly connected to the connecting block, and a groove 21 on the side of the positioning plate 430 near the pipe 3, an mounting plate 440 fixedly mounted on the top of the base plate 410, and a hydraulic cylinder 450 fixedly mounted on the side of the mounting plate 440 with its free end fixedly connected to the positioning plate 430. Driving the hydraulic cylinder 450 pushes the positioning plate 430 closer to the pipe 3, causing the groove 21 on the positioning plate 450 to embed into the other end of the pipe 3, thereby fixing the pipe 3, improving its stability, and facilitating subsequent flux removal.
[0024] The adjustable scraping structure 600 is used to scrape away welds on the pipe 3. The adjustable scraping structure 600 includes a motor 610, such as... Figure 2 As shown, the motor 610 is fixedly installed on one outer wall of the fixed base 5. A lead screw 620 is rotatably installed on the adjacent inner wall of the fixed base 5. A connecting block 630 is slidably installed inside the fixed base 5. The lead screw 620 passes through the connecting block 630 and is threadedly connected to it. A scraper 640 is arc-shaped and conforms to the shape of the pipe 3. The size of the scraper 640 is larger than the size of the pipe 3, meaning it can penetrate the pipe 3. The scraper 640 is fixedly connected to the connecting block 630 via a connector. Four sets of springs 641, in conjunction with the springs 641, allow the scraper 642 to conform to the pipe 3, thereby improving the welding scraping effect. Figure 4 As shown, it is fixedly installed on the inner wall of the scraper 640. Four sets of scrapers 642 are fixedly connected to the free ends of four sets of springs 641 respectively. When the motor 610 is started, the motor 610 drives the lead screw 620 to rotate. The rotation of the lead screw 620 drives the connecting block 630 to move laterally. The lateral movement of the connecting block 630 drives the scraper 640 to move laterally. The lateral movement of the scraper 640 causes the scraper 642 to scrape off the flux at the interface of the pipe 3. This structure can scrape off the flux at the interface of multiple sets of pipes 3. Compared with the prior art, it does not require changing the position of the pipe 3 or the device, thus improving the flexibility of use.
[0025] When in use, first insert one end of the pipe 3 into the groove 21, then start the electric push rod 23. The electric push rod 23 drives the slider 24 to move longitudinally. The longitudinal movement of the slider 24 drives the fixed seat 5 to move longitudinally. The longitudinal movement of the fixed seat 5 drives the adjusting scraping structure 600 to move longitudinally. Start the motor 610, and finally make the scraper 640 penetrate the pipe 3. Then the hydraulic cylinder 450 is driven, and the hydraulic cylinder 450 pushes the positioning plate 430 close to the pipe 3, so that the groove 21 on the positioning plate 450 is embedded into the other end of the pipe 3, thereby fixing the pipe 3. Then, the motor 610 is started, which drives the lead screw 620 to rotate. The rotation of the lead screw 620 drives the connecting block 630 to move laterally. The lateral movement of the connecting block 630 drives the scraper 640 to move laterally. The lateral movement of the scraper 642 causes the scraper 642 to scrape off the flux at the interface of the pipe 3. With the help of spring 641, scraper 642 can fit into pipe 3, thereby improving the effect of welding scraping.
[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A flux scraping device for steel pipe welding, characterized in that, include: Connecting boards (1); Side plate (2), which is fixedly installed on the top of connecting plate (1), and the side plate (2) further includes: A groove (22) is formed on the side plate (2); Slider (24), which is slidably mounted in slide groove (22); Electric push rod (23), the electric push rod (23) is fixed to the top of the connecting plate (1), and its free end is fixedly connected to one side of the slider (24); A fixed base (5) is fixedly connected to the other side of the slider (24); Multiple sets of pipes (3) are welded together as one unit, and one end of the pipe (3) is embedded in the groove (21); A fixing structure (400) is used to fix the pipe; Adjustable scraping structure (600) is used to scrape off the weld on the pipe (3).
2. The flux removal device for steel pipe welding according to claim 1, characterized in that: A groove (21) is provided on one side of the side plate (2), and the diameter of the groove (21) is larger than the diameter of the pipe.
3. The flux removal device for steel pipe welding according to claim 2, characterized in that: The fixing structure (400) includes: The base plate (410) is located on the other side of the pipe (3); A slide rail (420) is provided on a base plate (410), and a connecting block is slidably installed inside the slide rail (420); Positioning plate (430), the positioning plate (430) and the connecting block are fixedly connected; Mounting plate (440), which is fixedly mounted on the top of base plate (410); A hydraulic cylinder (450) is fixedly mounted on the side of a mounting plate (440), and its free end is fixedly connected to a positioning plate (430).
4. The flux removal device for steel pipe welding according to claim 3, characterized in that: The positioning plate (430) also has a groove (21) on the side near the pipe (3).
5. The flux removal device for steel pipe welding according to claim 4, characterized in that: The adjustable scraping structure (600) includes: The motor (610) is fixedly installed on one side of the outer wall of the fixed base (5); A lead screw (620) is rotatably mounted on the adjacent inner wall of a fixed base (5); The connecting block (630) is slidably installed inside the fixed seat (5), and the lead screw (620) passes through the connecting block (630) and is threadedly connected to the connecting block (630); The scraper (640) is fixedly connected by a connector and a connecting block (630).
6. The flux removal device for steel pipe welding according to claim 5, characterized in that: The scraper (640) is arc-shaped and adapted to the shape of the pipe (3), and the size of the scraper (640) is larger than the size of the pipe (3).
7. The flux removal device for steel pipe welding according to claim 6, characterized in that: The adjustable scraping structure (600) also includes: Four sets of springs (641) are fixedly installed on the inner wall of the scraper (640); Four sets of scrapers (642) are fixedly connected to the free ends of four sets of springs (641).
Citation Information
Patent Citations
Soldering flux scraping device for steel pipe welding
CN220217210U