A rear center headrest rod assembly welding tool
Patent Information
- Application Number
- CN202522489374.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-24
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-24
AI Technical Summary
[0004]本实用新型的目的在于克服上述技术不足,提出一种后中头枕杆总成焊接工装,解决现有技术中焊接时飞溅焊渣容易附着在后中头枕杆的导向部位的技术问题
[0015]与现有技术相比,本实用新型提供的后中头枕杆总成焊接工装具有防护单元,能够在焊接时覆盖住后中头枕杆的导向部位,避免飞溅的焊渣附着在上面,改善了后中头枕杆的焊接加工品质。
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Figure CN224896125U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of headrest rod processing technology, specifically to a welding fixture for a rear center headrest rod assembly. Background Technology
[0002] The rear center headrest rod is the skeletal structure of a car headrest. A certain type of rear center headrest rod, such as... Figure 1 As shown, it is formed by welding a first component 100 and a second component 200. Before welding, the first component 100 and the second component 200 need to be placed in the positioning grooves to position them, and then the part 300 where the two are in contact is welded.
[0003] However, during welding, spatter can easily adhere to the guide part of the rear headrest rod, resulting in an uneven guide part that can easily damage the track during subsequent installation. Utility Model Content
[0004] The purpose of this utility model is to overcome the above-mentioned technical deficiencies and propose a welding fixture for the rear center headrest rod assembly, which solves the technical problem that welding slag spatter easily adheres to the guide part of the rear center headrest rod during welding in the prior art.
[0005] To achieve the above-mentioned technical objectives, the present invention adopts the following technical solution: This utility model provides a welding fixture for a rear center headrest rod assembly, including: a positioning unit and a protective unit. The positioning unit includes a first positioning plate, a first support block, and a second support block. The first positioning plate and the second support block are used to place a first component of the rear center headrest rod, and the first support block and the second support block are used to place a second component of the rear center headrest rod. The protective unit includes a first protective device, which is detachably connected to the first positioning plate to cover the portion of the first component located within the first positioning plate.
[0006] In some embodiments, the first protective device includes a first flipping mechanism and a first pressing block. The first pressing block has a first groove. The first flipping mechanism is connected to the first pressing block to drive the first pressing block to rotate, so that the first pressing block can be flipped to be directly above the first positioning plate. The first pressing block and the first positioning plate surround the first component.
[0007] In some embodiments, the first tilting mechanism includes a first cylinder, a first connector, a first arm, a first swing arm, and a third support block. The telescopic end of the first cylinder is fixedly connected to one end of the first connector, the other end of the first connector is rotatably connected to one end of the first arm, the other end of the first arm is fixedly connected to the first pressure block, one end of the first swing arm is fixedly connected to the fixed end of the first cylinder, the other end of the first swing arm is rotatably connected to one end of the third support block, and the other end of the third support block is rotatably connected to the middle part of the first arm.
[0008] In some embodiments, the protective unit further includes a second protective device, the second protective device including a second cylinder and a second protective cover, the second protective cover having a second groove arranged vertically toward the first component, the second cylinder being connected to the second protective cover to drive the second protective cover toward the first component, so that a portion of the structure of the first component enters the second groove.
[0009] In some embodiments, the second protective device further includes a baffle, which is fixedly connected to the first positioning plate and corresponds to the second protective cover, wherein the second protective cover and the baffle cooperate to enclose the first component.
[0010] In some embodiments, the second protective device further includes a positioning block having a horizontally arranged third groove, and the second cylinder is also connected to the positioning block to drive the positioning block toward the second component so that a portion of the second component structure enters the third groove.
[0011] In some embodiments, the protective unit includes two first protective devices symmetrically arranged on both sides of the positioning unit and two second protective devices symmetrically arranged on both sides of the positioning unit.
[0012] In some embodiments, the welding fixture for the rear headrest rod assembly further includes a fixing unit, which includes two fixing mechanisms. The two fixing mechanisms are respectively arranged at both ends of the second support block and are used to fix the first component and the second component inside the second support block.
[0013] In some embodiments, the fixing mechanism includes a second flipping mechanism and a second pressing block. The second flipping mechanism is connected to the second pressing block to drive the second pressing block to rotate above the second support block and cooperate with the second support block to press the first component or the second component. The second pressing block has a notch for welding.
[0014] In some embodiments, the positioning unit further includes a right-angle support and a third cylinder. One end of the first positioning plate is rotatably connected to the right-angle support, and the other end rests on the right-angle support. The third cylinder is connected to the first positioning plate to drive the first positioning plate to rotate around the right-angle support.
[0015] Compared with the prior art, the welding fixture for the rear center headrest rod assembly provided by this utility model has a protective unit that can cover the guide part of the rear center headrest rod during welding, preventing the weld spatter from adhering to it and improving the welding quality of the rear center headrest rod. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of the rear center headrest rod.
[0017] Figure 2 This is a schematic diagram of the rear center headrest rod assembly welding fixture in the placement state provided in this embodiment of the utility model; Figure 3 This is a schematic diagram of the rear center headrest rod assembly welding fixture in the welding state provided in this embodiment of the utility model; Figure 4 yes Figure 2 Structural diagrams of the positioning unit and the fixing unit; Figure 5 yes Figure 3 A structural schematic diagram of a single-sided protective unit from a certain perspective; Figure 6 yes Figure 3 A structural schematic diagram of a single-sided protective unit from another perspective; Detailed Implementation To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0018] To address the technical problem of weld spatter easily adhering to the guide portion of the headrest rod during welding, this utility model provides a welding fixture for the rear center headrest rod assembly, which can protect the guide portion of the headrest rod during welding.
[0019] It should be noted that the welding fixture for the rear center headrest rod assembly described in this utility model is used for, but is not limited to, purposes. Figure 1 For ease of explanation, the rear center headrest rod shown is only used in this utility model for welding the rear center headrest rod assembly. Figure 1Taking the rear headrest rod as an example, processing other models of headrest rods only requires adaptive adjustments to the arrangement of the positioning unit and the protective unit, as well as the shape of the protective cover, while the working principle remains essentially the same.
[0020] Please see Figure 2 and Figure 3 , Figure 2 This is a schematic diagram of the rear center headrest rod assembly welding fixture in the placement state provided in this embodiment of the utility model; Figure 3 This is a schematic diagram of the rear center headrest rod assembly welding fixture in the welding state according to an embodiment of the present invention. The rear center headrest rod assembly welding fixture includes a positioning unit 1 and a protective unit 2.
[0021] See details Figure 4 , Figure 4 yes Figure 2 A schematic diagram of the positioning unit.
[0022] The positioning unit 1 includes a first positioning plate 11, a first support block 12, and a second support block 13. The first positioning plate 11 and the second support block 13 are used to place the first component 100 of the headrest rod, and the first support block 12 and the second support block 13 are used to place the second component 200 of the headrest rod. The part 300 of the first component 100 and the second component 200 that needs to be welded together is placed in the second support block 13. The shape, size, and relative position of the first positioning plate 11, the first support block 12, and the second support block 13 are adapted to the first component 100 and the second component 200. The first positioning plate 11, the first support block 12, and the second support block 13 are respectively formed with grooves or similar structures to accommodate the first component 100 and the second component 200.
[0023] The protective unit 2 includes a first protective device 21, which is detachably connected to the first positioning plate 11 to cover the portion of the first component 100 located within the first positioning plate 11.
[0024] In some embodiments, the positioning unit 1 further includes a right-angle support 14 and a third cylinder 15. One end of the first positioning plate 11 is rotatably connected to the right-angle support 14, and the other end rests on another right-angle support 14. The third cylinder 15 is connected to the first positioning plate 11 to drive the first positioning plate 11 to rotate around the right-angle support 14 so as to remove the headrest rod located in the positioning groove 11.
[0025] As is easily understood, the positioning unit 1 also includes connecting rods and connecting blocks for arranging the first positioning plate 11, the first support block 12, and the second support block 13, as well as a worktable and other structures. The first positioning plate 11, the first support block 12, and the second support block 13 are fixedly installed on the worktable surface via connecting rods or connecting blocks. The right-angle support 14 is also installed on the worktable surface. The third cylinder 15 can be installed on the worktable surface, or a hole can be drilled in the surface as needed to install it in a suitable position.
[0026] See also Figure 5 and Figure 6 , Figure 5 yes Figure 3 A structural schematic diagram of a single-sided protective unit from a certain perspective; Figure 6 yes Figure 3 A structural schematic diagram of the single-sided protection unit from another perspective.
[0027] In some embodiments, the first protective device 21 includes a first flipping mechanism 211 and a first pressing block 212. The first pressing block 212 has a first groove. The first flipping mechanism 211 is connected to the first pressing block 212 to drive the first pressing block 212 to rotate. This allows the first pressing block 212 to flip directly above the first positioning plate 11, contacting the first positioning plate 11 or leaving only a very small gap. The first groove 11 and the first positioning plate 212 enclose a portion of the first component 100.
[0028] Based on the above embodiments, the first tilting mechanism 211 includes a first cylinder 2111, a first connector 2112, a first arm 2113, a first swing arm 2114, and a third support block 2115. The telescopic end of the first cylinder 2111 is fixedly connected to one end of the first connector 2112, the other end of the first connector 2112 is rotatably connected to one end of the first arm 2113, and the other end of the first arm 2113 is fixedly connected to the first pressure block 212. One end of the first swing arm 2114 is fixedly connected to the fixed end of the first cylinder 2111, the other end of the first swing arm 2114 is rotatably connected to one end of the third support block 2115, and the other end of the third support block 2115 is rotatably connected to the middle part of the first arm 2113.
[0029] The first cylinder 2111 drives the first connector 2112 to move up and down, which in turn drives the first pressure block 212 to rotate through the first arm 2113 and the first swing arm 2114.
[0030] In some embodiments, the protective unit 2 further includes a second protective device 22, which includes a second cylinder 221 and a second protective cover 222. The second protective cover 222 has a second groove that is vertically arranged and faces the first component 100. The second cylinder 221 is connected to the second protective cover 222 to drive the second protective cover 222 toward the first component 100, so that a portion of the structure of the first component 100 enters the second groove, thereby providing protection for that portion.
[0031] Based on the above embodiments, the second protective device 22 further includes a baffle 223, which is fixedly connected to the first positioning plate 11 and corresponds to the second protective cover 222. The second protective cover 222 moves toward the baffle 223 and cooperates with the baffle 223 to enclose part of the structure of the first component 100 to achieve better protection.
[0032] In some embodiments, the second protective device 22 further includes a positioning block 224, which has a horizontally arranged third groove. The second cylinder 221 is also connected to the positioning block 224 to drive the positioning block 224 toward the second component 200, so that the two sides of the second component 200 enter the third groove, thereby protecting those sides. Based on the above embodiments, the protective unit 2 includes two first protective devices 21 symmetrically arranged on both sides of the positioning unit 1 and two second protective devices 22 symmetrically arranged on both sides of the positioning unit 1. The two first protective devices 21 and the second protective devices 22 are used to protect the two sides of the first component 100 and the second component 200, respectively. The second protective device 22 can also position the lateral position of the second component 200.
[0033] See you again Figure 4 In some embodiments, the welding fixture for the rear headrest rod assembly further includes a fixing unit 3, which includes two fixing mechanisms 31. The two fixing mechanisms 31 are respectively arranged at both ends of the second support block 13 and are used to fix the first component 100 and the second component 200 in the second support block 13.
[0034] In some embodiments, the fixing mechanism 31 includes a second flipping mechanism 311 and a second pressing block 312. The second flipping mechanism 311 is connected to the second pressing block 312 to drive the second pressing block 312 to rotate above the second support block 13, and cooperates with the second support block 13 to press the first component 100 or the second component 200. The second flipping mechanism 311 may adopt a similar structural form to the first flipping mechanism 211, and the second pressing block 312 has a notch for welding.
[0035] It is easy to understand that in the welding fixture for the headrest rod assembly, all telescopic mechanisms and the first cylinder should ideally be standardized, such as using cylinders or electric push rods.
[0036] Before welding, the first component 100 and the second component 200 are respectively placed in the first positioning plate 11, the first support block 12, and the second support block 13, forming a... Figure 2 As shown in the diagram, the fixing mechanism 31 then operates to press the second pressure block 312 against the first component 100 and the second component 200. The first protective device 21 and the second protective device 22 operate to provide protection for most of the structure of the first component 100 and the second component 200, presenting... Figure 3 The state shown indicates that welding work is underway.
[0037] The specific embodiments of this utility model described above do not constitute a limitation on the scope of protection of this utility model. Any other corresponding changes and modifications made based on the technical concept of this utility model should be included within the scope of protection of the claims of this utility model.
Claims
1. A welding fixture for a rear center headrest rod assembly, characterized in that, include: The positioning unit includes a first positioning plate, a first support block, and a second support block. The first positioning plate and the second support block are used to place a first component of the rear center headrest rod, and the first support block and the second support block are used to place a second component of the rear center headrest rod. The protective unit includes a first protective device, which is detachably connected to the first positioning plate to cover the portion of the first component located within the first positioning plate.
2. The welding fixture for the rear center headrest assembly according to claim 1, characterized in that, The first protective device includes a first flipping mechanism and a first pressing block. The first pressing block has a first groove. The first flipping mechanism is connected to the first pressing block to drive the first pressing block to rotate, so that the first pressing block can be flipped to be directly above the first positioning plate. The first pressing block and the first positioning plate surround the first component.
3. The welding fixture for the rear center headrest assembly according to claim 2, characterized in that, The first tilting mechanism includes a first cylinder, a first connector, a first arm, a first swing arm, and a third support block. The telescopic end of the first cylinder is fixedly connected to one end of the first connector, the other end of the first connector is rotatably connected to one end of the first arm, the other end of the first arm is fixedly connected to the first pressure block, one end of the first swing arm is fixedly connected to the fixed end of the first cylinder, the other end of the first swing arm is rotatably connected to one end of the third support block, and the other end of the third support block is rotatably connected to the middle of the first arm.
4. The welding fixture for the rear center headrest assembly according to claim 1, characterized in that, The protective unit further includes a second protective device, which includes a second cylinder and a second protective cover. The second protective cover has a second groove that is vertically arranged toward the first component. The second cylinder is connected to the second protective cover to drive the second protective cover to move toward the first component so that a portion of the structure of the first component enters the second groove.
5. The welding fixture for the rear center headrest assembly according to claim 4, characterized in that, The second protective device further includes a baffle, which is fixedly connected to the first positioning plate and corresponds to the second protective cover. The second protective cover and the baffle cooperate to enclose the first component.
6. The welding fixture for the rear center headrest assembly according to claim 4, characterized in that, The second protective device further includes a positioning block having a horizontally arranged third groove, and the second cylinder is also connected to the positioning block to drive the positioning block toward the second component so that a portion of the second component enters the third groove.
7. The welding fixture for the rear center headrest assembly according to claim 4, characterized in that, The protective unit includes two first protective devices symmetrically arranged on both sides of the positioning unit and two second protective devices symmetrically arranged on both sides of the positioning unit.
8. The welding fixture for the rear center headrest assembly according to claim 1, characterized in that, The welding fixture for the rear headrest rod assembly also includes a fixing unit, which includes two fixing mechanisms. The two fixing mechanisms are respectively arranged at both ends of the second support block and are used to fix the first component and the second component inside the second support block.
9. The welding fixture for the rear center headrest assembly according to claim 8, characterized in that, The fixing mechanism includes a second flipping mechanism and a second pressing block. The second flipping mechanism is connected to the second pressing block to drive the second pressing block to rotate above the second support block and cooperate with the second support block to press the first component or the second component. The second pressing block has a notch for welding.
10. The welding fixture for the rear center headrest assembly according to claim 1, characterized in that, The positioning unit further includes a right-angle support and a third cylinder. One end of the first positioning plate is rotatably connected to the right-angle support, and the other end rests on the right-angle support. The third cylinder is connected to the first positioning plate to drive the first positioning plate to rotate around the right-angle support.