Welding apparatus for assembling metal supports

Abstract

The utility model discloses a kind of welding equipment for metal support assembly, including pedestal, placing component and support installed in pedestal, Y-axis moving assembly installed in support, X-axis moving assembly installed in Y-axis moving assembly, Z-axis moving assembly installed in X-axis moving assembly, welder installed in Z-axis moving assembly, placing component includes first placing seat and second placing seat slidingly installed in pedestal, first placing seat and second placing seat are correspondingly set, first placing seat and second placing seat are respectively located at the two sides of welder, first placing seat is equipped with multiple first square grooves and first V-shaped groove of interval arrangement, second placing seat is equipped with multiple second square grooves and second V-shaped groove of interval arrangement, the width of multiple first square grooves gradually decreases from left to right, the width of multiple second square grooves gradually decreases from left to right, first square groove and second square groove are correspondingly set, first V-shaped groove and second V-shaped groove are correspondingly set.

Description

Technical Field

[0001] This utility model relates to the field of metal bracket welding technology, and more particularly to welding equipment for assembling metal brackets. Background Technology

[0002] Assembly welding is a metalworking process that involves joining multiple metal components or parts into a single unit through welding. This process is widely used in various manufacturing fields. Currently, most factories still use manual welding to manufacture metal brackets. This welding method not only requires a high level of skill from the operator but is also easily affected by the operator's condition, leading to unstable welding quality, a high defect rate, and slow speed, especially in mass production, which limits production efficiency and makes it difficult to meet the needs of large-scale production. Utility Model Content

[0003] To address the aforementioned problems, this utility model provides a welding device for assembling metal brackets. A first and second placement seat are provided for placing the metal bracket to be welded. The first square groove, first V-shaped groove, second square groove, and second V-shaped groove can accommodate different types of metal brackets. The X-axis moving component, Y-axis moving component, and Z-axis moving component can adjust the position of the welder as needed, thereby enabling automated welding with high efficiency and meeting large-scale requirements.

[0004] To achieve the above objectives, the present invention provides a welding device for assembling metal supports, comprising a base, a placement component and a support mounted on the base, a Y-axis moving component mounted on the support, an X-axis moving component mounted on the Y-axis moving component, a Z-axis moving component mounted on the X-axis moving component, and a welder mounted on the Z-axis moving component. The placement component includes a first placement seat and a second placement seat slidably mounted on the base. The first placement seat and the second placement seat are correspondingly arranged and located on opposite sides of the welder. The first placement seat has a plurality of spaced-apart first square grooves and first V-shaped grooves, and the second placement seat has a plurality of spaced-apart second square grooves and second V-shaped grooves. The width of the plurality of first square grooves decreases sequentially from left to right, and the width of the plurality of second square grooves decreases sequentially from left to right. The first square grooves and the second square grooves are correspondingly arranged, as are the first V-shaped grooves and the second V-shaped grooves.

[0005] As a preferred embodiment, the base has a plurality of spaced-apart adjustment slides, the first placement seat has a plurality of spaced-apart first slide grooves, and the second placement seat has a plurality of spaced-apart second slide grooves, both the first slide grooves and the second slide grooves being matched with the adjustment slides.

[0006] As a preferred embodiment, the placement assembly further includes a first fastening bolt and a second fastening bolt. The first placement seat has a first fastening screw groove, and the second placement seat has a second fastening screw groove. The first fastening screw groove communicates with the first sliding groove, and the second fastening screw groove communicates with the second sliding groove. The first fastening bolt is installed in the first fastening screw groove, and one end of the first fastening bolt abuts against the adjusting slide. The second fastening bolt is installed in the second fastening screw groove, and one end of the second fastening bolt abuts against the adjusting slide.

[0007] As a preferred embodiment, the Y-axis moving assembly includes a Y-axis main slide and a Y-axis secondary slide mounted on the bracket, a Y-axis motor mounted on the bracket, a Y-axis lead screw rotatably mounted on the Y-axis main slide, a Y-axis main slider mounted on the Y-axis lead screw, a Y-axis coupling, a Y-axis secondary slider slidably mounted on the Y-axis secondary slide, and a Y-axis mounting plate. The Y-axis lead screw is drivenly connected to the Y-axis motor via the Y-axis coupling. The Y-axis main slider is slidably connected to the Y-axis main slide. The Y-axis mounting plate is partially mounted on the Y-axis main slider and partially mounted on the Y-axis secondary slider. There are multiple Y-axis secondary slides and Y-axis secondary sliders, which are spaced apart. The X-axis moving assembly is mounted on the Y-axis mounting plate.

[0008] As a preferred embodiment, the X-axis moving assembly includes an X-axis main slide and an X-axis secondary slide mounted on the Y-axis mounting plate, an X-axis motor mounted on the bracket, an X-axis lead screw rotatably mounted on the X-axis main slide, an X-axis main slider mounted on the X-axis lead screw, an X-axis coupling, an X-axis secondary slider slidably mounted on the X-axis secondary slide, and an X-axis mounting plate. The X-axis lead screw is drivenly connected to the X-axis motor via the X-axis coupling. The X-axis main slider is slidably connected to the X-axis main slide. The X-axis mounting plate is partially mounted on the X-axis main slider and partially mounted on the X-axis secondary slider. The Z-axis moving assembly is mounted on the X-axis mounting plate.

[0009] As a preferred embodiment, the Z-axis moving assembly includes an L-shaped frame mounted on the X-axis mounting plate, a displacement cylinder mounted on the L-shaped frame, and a mounting base mounted on the displacement cylinder, with the welder detachably mounted on the mounting base.

[0010] As a preferred embodiment, the mounting base is provided with a mounting groove, and the welder is placed in the mounting groove.

[0011] The beneficial effects of this utility model are as follows: the first and second placement seats are used to place the metal frame to be welded. The first square groove, the first V-shaped groove, the second square groove, and the second V-shaped groove can accommodate different types of metal frames. The X-axis moving component, the Y-axis moving component, and the Z-axis moving component can adjust the position of the welder as needed to achieve automated welding. The welding efficiency is high and can meet the needs of large-scale applications. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of the welding equipment used for assembling the metal bracket of this utility model.

[0013] Figure 2 for Figure 1 A schematic diagram of the base structure in the welding equipment used for assembling metal brackets.

[0014] Figure 3 for Figure 1 A schematic diagram of the structure in which components are placed in the welding equipment used for assembling metal brackets.

[0015] Figure 4 for Figure 1 A schematic diagram of the Y-axis moving component in the welding equipment used for assembling metal brackets.

[0016] Figure 5 for Figure 1 A schematic diagram of the X-axis moving component in the welding equipment used for assembling metal brackets.

[0017] Figure 6 for Figure 1 A schematic diagram of the Z-axis moving component in the welding equipment used for assembling metal brackets.

[0018] Reference numerals: 100, Base; 110, Bracket; 120, Adjustment slide; 200, Placement assembly; 210, First placement seat; 211, First square groove; 212, First V-groove; 213, First slide groove; 214, First fastening screw groove; 220, Second placement seat; 221, Second square groove; 222, Second V-groove; 223, Second slide groove; 224, Second fastening screw groove; 230, First fastening bolt; 240, Second fastening bolt; 300, Y-axis moving assembly; 310, Y-axis main slide; 320, Y-axis secondary slide; 330 340. Y-axis motor; 350. Y-axis lead screw; 360. Y-axis main slide block; 370. Y-axis coupling; 380. Y-axis auxiliary slide block; 400. Y-axis mounting plate; 410. X-axis moving assembly; 420. X-axis main slide block; 430. X-axis auxiliary slide block; 440. X-axis lead screw; 450. X-axis main slide block; 460. X-axis coupling; 470. X-axis auxiliary slide block; 480. X-axis mounting plate; 500. Z-axis moving assembly; 510. L-shaped frame; 520. Displacement cylinder; 530. Mounting base; 531. Mounting slot; 600. Welding device. Detailed Implementation

[0019] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0020] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0022] like Figures 1 to 6 As shown, this utility model provides a welding device for assembling metal brackets, including a base 100, a placement component 200 and a bracket 110 mounted on the base 100, a Y-axis moving component 300 mounted on the bracket 110, an X-axis moving component 400 mounted on the Y-axis moving component 300, a Z-axis moving component 500 mounted on the X-axis moving component 400, and a welder 600 mounted on the Z-axis moving component 500. The placement component 200 includes a first placement seat 210 and a second placement seat 220 slidably mounted on the base 100. The first placement seat 210 and the second placement seat 220 are correspondingly arranged and are located on both sides of the welder 600. The first placement seat 210 is provided with a plurality of spaced-apart first square grooves 211 and first V-shaped grooves 212. The second placement seat 210... The device is equipped with multiple spaced second square grooves 221 and second V-shaped grooves 222. The widths of the multiple first square grooves 211 decrease sequentially from left to right, and the widths of the multiple second square grooves 221 also decrease sequentially from left to right. The first square grooves 211 and second square grooves 221 are arranged correspondingly, as are the first V-shaped grooves 221 and second V-shaped grooves 222. The first placement seat 210 and second placement seat 220 are used to place the metal frame to be welded. The arrangement of the first square grooves 211, first V-shaped grooves 212, second square grooves 221 and second V-shaped grooves 222 can accommodate different types of metal frames. The X-axis moving component 400, Y-axis moving component 300 and Z-axis moving component 500 can adjust the position of the welder 600 as needed to perform automated welding with high welding efficiency, meeting large-scale needs.

[0023] The base 100 has a plurality of spaced adjustment slides 120, the first placement seat 210 has a plurality of spaced first slides 213, and the second placement seat 220 has a plurality of spaced second slides 223. The first slides 213 and the second slides 223 are both matched with the adjustment slides 120.

[0024] The placement assembly 200 also includes a first fastening bolt 230 and a second fastening bolt 240. The first placement seat 210 is provided with a first fastening screw groove 214, and the second placement seat 220 is provided with a second fastening screw groove 224. The first fastening screw groove 214 communicates with the first sliding groove 213, and the second fastening screw groove 224 communicates with the second sliding groove 223. The first fastening bolt 230 is installed in the first fastening screw groove 214, and one end of the first fastening bolt 230 abuts against the adjusting slide 120. The second fastening bolt 240 is installed in the second fastening screw groove 224, and one end of the second fastening bolt 240 abuts against the adjusting slide 120.

[0025] The Y-axis moving assembly 300 includes a Y-axis main slide 310 and a Y-axis secondary slide 320 mounted on the bracket 110, a Y-axis motor 330 mounted on the bracket 110, a Y-axis lead screw 340 rotatably mounted on the Y-axis main slide 310, a Y-axis main slider 350 mounted on the Y-axis lead screw 340, a Y-axis coupling 360, a Y-axis secondary slider 370 slidably mounted on the Y-axis secondary slide 320, and a Y-axis mounting plate 380. The Y-axis lead screw 340 is connected to the Y-axis motor 330 via the Y-axis coupling 360. The Y-axis main slider 350 is slidably connected to the Y-axis main slide 310. The Y-axis mounting plate 380 is partially mounted on the Y-axis main slider 350 and partially mounted on the Y-axis secondary slider 370. There are multiple Y-axis secondary slides 320 and Y-axis secondary sliders 370, which are spaced apart. The X-axis moving assembly 400 is mounted on the Y-axis mounting plate 380. The Y-axis motor 330 drives the Y-axis lead screw 340 to rotate via the Y-axis coupling 360, which in turn drives the Y-axis main slider 350 to move, which in turn drives the Y-axis mounting plate 380 to move, and in turn drives the X-axis moving assembly 400 to move. The Y-axis secondary slider 370 and Y-axis secondary slide block 320 play an auxiliary role in the movement.

[0026] The X-axis moving assembly 400 includes an X-axis main slide 410 and an X-axis secondary slide 420 mounted on a Y-axis mounting plate 380, an X-axis motor 430 mounted on a bracket, an X-axis lead screw 440 rotatably mounted on the X-axis main slide 410, an X-axis main slider 450 mounted on the X-axis lead screw 440, an X-axis coupling 460, an X-axis secondary slider 470 slidably mounted on the X-axis secondary slide 420, and an X-axis mounting plate 480. The X-axis lead screw 440 is connected to the X-axis motor 430 via the X-axis coupling 460. The X-axis main slider 450 is slidably connected to the X-axis main slide 410. The X-axis mounting plate 480 is partially mounted on the X-axis main slider 450 and partially mounted on the X-axis secondary slider 470. The Z-axis 500 moving assembly is mounted on the X-axis mounting plate 480. The X-axis motor 430 drives the X-axis lead screw 440 to rotate via the X-axis coupling 460, which in turn drives the X-axis main slider 450 to move, which in turn drives the X-axis mounting plate 480 to move, and in turn drives the Z-axis moving assembly 500 to move. The X-axis secondary slider 470 and X-axis secondary slide block 420 play an auxiliary role in the movement.

[0027] The Z-axis moving assembly 500 includes an L-shaped frame 510 mounted on the X-axis mounting plate 480, a displacement cylinder 520 mounted on the L-shaped frame 510, and a mounting base 530 mounted on the displacement cylinder 520. The welder 600 is detachably mounted on the mounting base 530. Operation of the displacement cylinder 520 can move the mounting base 530, thereby moving the welder 600.

[0028] In this embodiment, a controller is also included. The Y-axis motor 330, X-axis motor 430, displacement cylinder 520 and welder 600 are all electrically connected to the controller. The controller can control the orderly operation of the Y-axis motor 330, X-axis motor 430, displacement cylinder 520 and welder 600.

[0029] The mounting base 530 is provided with a mounting groove 531, in which the welder 600 is placed.

[0030] The working principle of this utility model is as follows: When welding circular or triangular metal brackets, first loosen the first fastening bolt 230 and the second fastening bolt 240. Place one metal bracket in the first V-groove 212 of the first placement seat 210 and the other metal bracket in the second V-groove 222 of the second placement seat 220. Then, push the first placement seat 210 and the second placement seat 220 to align the two metal brackets. Then tighten the first fastening bolt 230 and the second fastening bolt 240, and then begin welding. The multiple first V-grooves 212 and second V-grooves 222 can accommodate multiple metal brackets to be welded. When welding square metal brackets, first loosen the first fastening bolt 230... After loosening the second fastening bolt 240, one metal bracket needs to be placed in the first V-groove 212 of the first placement seat 210, and the other metal bracket needs to be placed in the second V-groove 222 of the second placement seat 220. Then, push the first placement seat 210 and the second placement seat 220 to move them together and align the two metal brackets. Then, tighten the first fastening bolt 230 and the second fastening bolt 240, and then start welding. The arrangement of multiple first square grooves 211 and second square grooves 221 can accommodate multiple metal brackets to be welded. Since the width of the multiple first square grooves 211 decreases from left to right and the width of the multiple second square grooves 221 decreases from left to right, square metal brackets of different sizes can be welded.

[0031] The above embodiments are merely preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model. Various modifications and improvements made to the technical solutions of the present utility model by those skilled in the art without departing from the spirit of the present utility model should fall within the protection scope defined by the claims of the present utility model.

Claims

1. A welding device for assembling metal brackets, characterized in that, The device includes a base, a placement assembly and a bracket mounted on the base, a Y-axis moving assembly mounted on the bracket, an X-axis moving assembly mounted on the Y-axis moving assembly, a Z-axis moving assembly mounted on the X-axis moving assembly, and a welder mounted on the Z-axis moving assembly. The placement assembly includes a first placement seat and a second placement seat slidably mounted on the base. The first placement seat and the second placement seat are correspondingly arranged and located on opposite sides of the welder. The first placement seat has a plurality of spaced-apart first square grooves and first V-shaped grooves, and the second placement seat has a plurality of spaced-apart second square grooves and second V-shaped grooves. The widths of the plurality of first square grooves decrease sequentially from left to right, and the widths of the plurality of second square grooves decrease sequentially from left to right. The first square grooves and the second square grooves are correspondingly arranged, and the first V-shaped grooves and the second V-shaped grooves are correspondingly arranged.

2. The welding equipment for assembling metal brackets according to claim 1, characterized in that: The base has multiple spaced adjustment slides, the first placement seat has multiple spaced first slide grooves, and the second placement seat has multiple spaced second slide grooves. Both the first slide grooves and the second slide grooves are matched with the adjustment slides.

3. The welding equipment for assembling metal brackets according to claim 2, characterized in that: The placement assembly further includes a first fastening bolt and a second fastening bolt. The first placement seat is provided with a first fastening screw groove, and the second placement seat is provided with a second fastening screw groove. The first fastening screw groove communicates with the first sliding groove, and the second fastening screw groove communicates with the second sliding groove. The first fastening bolt is installed in the first fastening screw groove, and one end of the first fastening bolt abuts against the adjusting slide. The second fastening bolt is installed in the second fastening screw groove, and one end of the second fastening bolt abuts against the adjusting slide.

4. The welding equipment for assembling metal brackets according to claim 1, characterized in that: The Y-axis moving assembly includes a Y-axis main slide and a Y-axis secondary slide mounted on the bracket, a Y-axis motor mounted on the bracket, a Y-axis lead screw rotatably mounted on the Y-axis main slide, a Y-axis main slider mounted on the Y-axis lead screw, a Y-axis coupling, a Y-axis secondary slider slidably mounted on the Y-axis secondary slide, and a Y-axis mounting plate. The Y-axis lead screw is drivenly connected to the Y-axis motor through the Y-axis coupling. The Y-axis main slider is slidably connected to the Y-axis main slide. The Y-axis mounting plate is partially mounted on the Y-axis main slider and partially mounted on the Y-axis secondary slider. There are multiple Y-axis secondary slides and Y-axis secondary sliders, which are spaced apart. The X-axis moving assembly is mounted on the Y-axis mounting plate.

5. The welding equipment for assembling metal brackets according to claim 4, characterized in that: The X-axis moving assembly includes an X-axis main slide and an X-axis secondary slide mounted on the Y-axis mounting plate, an X-axis motor mounted on the bracket, an X-axis lead screw rotatably mounted on the X-axis main slide, an X-axis main slider mounted on the X-axis lead screw, an X-axis coupling, an X-axis secondary slider slidably mounted on the X-axis secondary slide, and an X-axis mounting plate. The X-axis lead screw is drivenly connected to the X-axis motor through the X-axis coupling. The X-axis main slider is slidably connected to the X-axis main slide. The X-axis mounting plate is partially mounted on the X-axis main slider and partially mounted on the X-axis secondary slider. The Z-axis moving assembly is mounted on the X-axis mounting plate.

6. The welding equipment for assembling metal brackets according to claim 5, characterized in that: The Z-axis moving assembly includes an L-shaped frame mounted on the X-axis mounting plate, a displacement cylinder mounted on the L-shaped frame, and a mounting base mounted on the displacement cylinder. The welder is detachably mounted on the mounting base.

7. The welding equipment for assembling metal brackets according to claim 6, characterized in that: The mounting base is provided with a mounting groove, and the welder is placed in the mounting groove.

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