A forging welding positioning tool
Patent Information
- Application Number
- CN202522167957.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-14
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-10-14
AI Technical Summary
现在工作人员做法是将轴壳体倒放在工作台上,工作台上布置多个楔形垫块支撑轴壳体侧部,需要工作人员反复调整楔形垫块的位置,避免出现轴壳体向左或向右偏转,以保证轴壳体的底部水平,校对过程需要花费大量时间,影响焊接工作进度
1、支撑块的凹槽支撑锻件的弧面外壁,锻件的底部位于定位框的围成的空间中,通过限位柱一、限位柱二和限位柱三压紧其边缘,轴孔定位块插入到锻件的轴孔,对锻件多重约束,保证锻件的底部处于水平状态,并且将固定稳定性高,工作人员只需要将锻件置于工装中,不需要花费时间反复校对位置,提高工作效率。
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Figure CN224896167U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of forging processing tools, and in particular to a forging welding positioning fixture. Background Technology
[0002] With the development of my country's industrial technology, high-precision equipment such as gas turbines and aero engines have gradually achieved independent research and development and independent manufacturing. These types of equipment include some shaft housing parts with complex shapes.
[0003] Currently, there is a type of shaft housing that requires a pad to be welded to its bottom. The current practice is to place the shaft housing upside down on a workbench, with multiple wedge-shaped pads arranged on the workbench to support the sides of the shaft housing. Workers need to repeatedly adjust the position of the wedge-shaped pads to prevent the shaft housing from tilting to the left or right, ensuring that the bottom of the shaft housing is level. This adjustment process takes a lot of time and affects the progress of the welding work.
[0004] It should be noted that the information disclosed in the background section above is only used to enhance the understanding of the background of this disclosure, and therefore may include information that does not constitute prior art known to those skilled in the art. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model discloses a forging welding positioning fixture.
[0006] A forging welding positioning fixture includes a base plate; a support base disposed at the center of the base plate, the support base having at least two support blocks with a groove in the middle of each support block; a positioning frame disposed above the base plate, the positioning frame having a first limiting post threadedly connected to its wide side and a second limiting post and a third limiting post threadedly connected to its long side, the tail ends of the first, second, and third limiting posts extending into the space enclosed by the positioning frame and abutting against the edge of the forging; and a shaft hole positioning block horizontally arranged above the base plate.
[0007] Furthermore, the number of limiting posts 2 is even, and the limiting posts 2 are divided into two groups. The two groups of limiting posts 2 are respectively arranged on the left and right long sides of the positioning frame, and are arranged symmetrically about the center line of the wide side of the positioning frame.
[0008] Furthermore, the number of limiting posts three is set to an even number, and the limiting posts three are divided into two groups on an even basis. The two groups of limiting posts three are respectively arranged on the left and right long sides of the positioning frame, and are arranged symmetrically about the center line of the wide side of the positioning frame.
[0009] Furthermore, a contact is provided on the inner wall of the positioning frame, and the contact is arranged opposite to the limiting post.
[0010] Furthermore, a mounting column is vertically arranged on the base plate, and a limit groove is opened on the shaft hole positioning block, into which the mounting column is inserted.
[0011] Furthermore, a spring is fitted on the mounting post, and a washer is provided on the top of the spring. The washer abuts against the bottom surface of the shaft hole positioning block. The top of the mounting post has external threads, on which a locking nut is threaded and connected. The locking nut contacts the top surface of the shaft hole positioning block.
[0012] Furthermore, a vertical plate is provided on the base plate, the vertical plate being integrally formed with the base plate, and the vertical plate supporting the tail end of the shaft hole positioning block.
[0013] Furthermore, the inner wall surface of the groove is set as an inclined surface.
[0014] Advantages of this utility model: 1. The groove of the support block supports the arc-shaped outer wall of the forging. The bottom of the forging is located in the space enclosed by the positioning frame. Its edge is pressed by the limiting post one, limiting post two and limiting post three. The shaft hole positioning block is inserted into the shaft hole of the forging, which provides multiple constraints to ensure that the bottom of the forging is in a horizontal state and has high fixation stability. The operator only needs to place the forging in the tooling and does not need to spend time repeatedly checking the position, thus improving work efficiency.
[0015] 2. Limiting post two and limiting post three are arranged symmetrically to ensure that the forging is in a state of force balance and to avoid positional displacement during welding. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of a welding positioning fixture for forgings.
[0017] Figure 2 This is a front view schematic diagram of a welding positioning fixture for forgings.
[0018] In the diagram: 1. Forging; 11. Pad; 2. Base plate; 3. Support seat; 31. Support block; 311. Groove; 4. Positioning frame; 41. Limiting post one; 42. Limiting post two; 43. Limiting post three; 44. Contact; 5. Shaft hole positioning block; 51. Limiting groove; 6. Vertical plate; 7. Mounting post; 71. Spring; 711. Washer; 712. Locking nut. Detailed Implementation
[0019] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.
[0020] Example 1:
[0021] A welding positioning fixture for a forging 1, such as Figure 1 As shown, it includes a base plate 2, on which a vertical plate 6 is provided. The vertical plate 6 is integrally formed with the base plate 2. There are two vertical plates 6, which are respectively arranged at the center of the two wide sides of the base plate 2.
[0022] like Figure 1 and Figure 2 As shown, the welding positioning fixture for forging 1 includes a support base 3, which is located at the center of the base plate 2. At least two support blocks 31 are provided on the support base 3. In this embodiment, two support bases 3 are used, and the two support blocks 31 are respectively located on the two wide sides of the support base 3. A groove 311 is formed in the middle of the support block 31, and the inner wall surface of the groove 311 is set as an inclined surface. During operation, the support base 3 supports the arc-shaped portion of the outer shell of forging 1.
[0023] like Figure 1 and Figure 2 As shown, the welding positioning fixture for forging 1 includes a positioning frame 4, which is positioned above the base plate 2 and directly above the support base 3. The positioning frame 4 has a rectangular cross-section.
[0024] like Figure 1 and Figure 2 As shown, a limit post 41 is threadedly connected to the wide side of the positioning frame 4, and the tail end of the limit post 41 extends into the interior of the positioning frame 4. A contact 44 is provided on the inner wall of the other wide side of the positioning frame 4, and the contact 44 is arranged opposite to the limit post 41.
[0025] The long side of the positioning frame 4 is threaded with limit posts 42 and 43, the tail ends of which extend into the space enclosed by the positioning frame 4. There are an even number of limit posts 42; in this embodiment, there are two limit posts 42, divided into two groups, arranged symmetrically about the center line of the wide side of the positioning frame 4 on the left and right long sides respectively. Similarly, there are an even number of limit posts 43; in this embodiment, there are two limit posts 43, divided into two groups, arranged symmetrically about the center line of the wide side of the positioning frame 4 on the left and right long sides respectively. During operation, the base plate 2 of the forging 1 is located in the positioning frame 4, and then the operator screws in the limit posts 41, 42, and 43 one by one, which press against the edge of the forging 1.
[0026] like Figure 1 and Figure 2As shown, the welding positioning fixture for forging 1 includes a shaft hole positioning block 5, which is horizontally arranged above the base plate 2, with its tail end abutting against the vertical plate 6. A limiting groove 51 is formed on the shaft hole positioning block 5, located on its central axis. A mounting post 7 is vertically arranged on the base plate 2, inserted into the limiting groove 51 to ensure that the shaft hole positioning block 5 can only reciprocate along the direction of the limiting groove 51. A spring 71 is fitted onto the mounting post 7, with a washer 711 on its top. The washer 711 abuts against the bottom surface of the shaft hole positioning block 5. When the shaft hole positioning block 5 is at its designed height, the spring 71 is in an uncompressed state. The top of the mounting post 7 has external threads, on which a locking nut 712 is threaded and contacts the top surface of the shaft hole positioning block 5.
[0027] Specific work process: The forging 1 is placed upside down in the tooling. At this time, the shell of the forging 1 is located in the groove 311 of the support block 31, and the bottom of the forging 1 is located in the space enclosed by the positioning frame 4. Then, the limiting pins 1 41, 2 42, and 3 43 are screwed in to press its edges. After the initial fixing is completed, the shaft hole positioning block 5 is slid to insert into the shaft hole of the forging 1. Then, the operator screws in the locking nut 712 until the operator feels the resistance of the spring 71, and stops turning the locking nut 712 to complete the locking of the forging 1. After that, the operator welds the pad 11 to the bottom surface of the forging 1.
[0028] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.
Claims
1. A welding positioning fixture for forgings, characterized in that: Including the base plate; Includes a support base, which is located at the center of the base plate, and at least two support blocks are provided on the support base, with a groove in the middle of each support block; The positioning frame is located above the base plate. A limiting post one is threadedly connected to the wide side of the positioning frame, and a limiting post two and a limiting post three are threadedly connected to the long side of the positioning frame. The tail ends of the limiting post one, the limiting post two and the limiting post three extend into the space enclosed by the positioning frame and abut against the edge of the forging. It includes a shaft hole positioning block, which is horizontally arranged above the base plate.
2. The forging welding positioning fixture according to claim 1, characterized in that: The number of limiting posts 2 is even, and the limiting posts 2 are divided into two groups. The two groups of limiting posts 2 are arranged on the left and right long sides of the positioning frame, respectively, and are arranged symmetrically about the center line of the wide side of the positioning frame.
3. The forging welding positioning fixture according to claim 1, characterized in that: The number of limiting posts is even, and the limiting posts are divided into two groups. The two groups of limiting posts are arranged on the left and right long sides of the positioning frame, respectively, and are symmetrical about the center line of the wide side of the positioning frame.
4. The forging welding positioning fixture according to claim 1, characterized in that: The inner wall of the positioning frame is provided with a contact, which is arranged opposite to the limiting post.
5. The forging welding positioning fixture according to claim 1, characterized in that: The base plate has vertically arranged mounting columns, and the shaft hole positioning block has a limit groove, into which the mounting columns are inserted.
6. The forging welding positioning fixture according to claim 5, characterized in that: A spring is fitted on the mounting post, and a washer is provided on the top of the spring. The washer abuts against the bottom surface of the shaft hole positioning block. The top of the mounting post has external threads, and a locking nut is threaded onto it. The locking nut contacts the top surface of the shaft hole positioning block.
7. A forging welding positioning fixture according to claim 6, characterized in that: A vertical plate is provided on the base plate, and the vertical plate is integrally formed with the base plate. The vertical plate supports the tail end of the shaft hole positioning block.
8. A forging welding positioning fixture according to claim 1, characterized in that: The inner wall of the groove is set as an inclined surface.