A rigid support structure for welding distortion control
Patent Information
- Application Number
- CN202522348364.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-05
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-05
AI Technical Summary
现有的装置在使用的过程中,不能对支撑的位置进行锁定,在焊接过程中,焊件会因受热产生复杂的热应力变化,这可能导致支撑结构受到动态的作用力,如果刚性支撑结构不能对支撑位置进行锁定,支撑部件可能会在热应力的作用下发生位移,严重时甚至会完全失去支撑作用,使得焊接变形无法得到有效控制,此外,现有的装置不能拆换不同的支撑头,现代工业焊件形状丰富,从复杂曲面的航空发动机叶片到大型平板状的建筑钢梁,若刚性支撑结构不能拆换支撑头,只能采用单一形状支撑头,对于曲面焊件,平板支撑头无法贴合,使支撑不充分,易致局部变形失控
1、本实用新型提供一种焊接变形控制用刚性支撑结构,通过限位杆、旋钮、第一螺纹杆、限位板、插柱、活动块、第一斜槽与连接杆的相互配合,能对支撑的位置进行锁定,能够锁定支撑位置,可确保支撑结构在整个焊接过程中始终保持初始设定的位置,持续为焊件提供稳定且精准的支撑。
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Figure CN224896186U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of rigid support structure technology, specifically to a rigid support structure for controlling welding deformation. Background Technology
[0002] Rigid support structures for welding deformation control are mainly used to support and constrain the weldment during the welding process, thereby effectively controlling welding deformation and ensuring the dimensional accuracy and quality of the weldment. When the weldment tends to deform, the rigid support structure for welding deformation control can apply a force opposite to the direction of deformation to the weldment, thereby reducing the amount of welding deformation.
[0003] The existing technology has the following problems: Existing devices cannot lock the support position during use. During welding, the weldment will experience complex thermal stress changes due to heat, which may cause the support structure to be subjected to dynamic forces. If the rigid support structure cannot lock the support position, the support components may shift under the action of thermal stress, and in severe cases, they may even completely lose their support function, making it impossible to effectively control welding deformation. In addition, existing devices cannot replace different support heads. Modern industrial weldments have a variety of shapes, from complex curved aero-engine blades to large flat building steel beams. If the rigid support structure cannot replace the support heads, it can only use a single shape of support head. For curved weldments, flat support heads cannot fit properly, resulting in insufficient support and easy loss of control over local deformation. Utility Model Content
[0004] The main purpose of this utility model is to provide a rigid support structure for controlling welding deformation, which can effectively solve the problem.
[0005] To achieve the above objectives, the technical solution adopted in this utility model is as follows: A rigid support structure for controlling welding deformation includes a base. Two limiting rods are fixedly connected to the inner surface of the base. Two movable seats are slidably connected to the outer wall of the limiting rods. A support column is fixedly connected to the upper side of the movable seat. A connecting sleeve is provided at the upper end of the support column. A support head is fixedly connected to the upper side of the connecting sleeve. Two support plates are fixedly connected to the upper side of the base. Multiple slots are provided through the left side of the support plates.
[0006] Preferably, a knob is rotatably connected to the rear side of the movable seat, and a first threaded rod is fixedly connected to the front side of the knob. A movable block is threadedly connected to the outer wall of the first threaded rod.
[0007] Preferably, the upper side of the movable block is provided with two first inclined grooves, the inner surface of the first inclined groove is slidably connected to a connecting rod, the other end of the connecting rod is fixedly connected to a plug, and the outer wall of the movable block is slidably connected to the movable seat.
[0008] Preferably, a limiting plate is fixedly connected to the inner surface of the movable seat, the outer wall of the limiting plate is slidably connected to the insertion post, and the outer wall of the insertion post is movably connected to the slot.
[0009] Preferably, the lower side of the connecting sleeve has an opening, the outer wall of the support column is movably connected to the opening, and the outer wall of the connecting sleeve has two slots.
[0010] Preferably, a motor is fixedly connected to the lower inner surface of the support column, a second threaded rod is fixedly connected to the output end of the motor, a lifting plate is threadedly connected to the outer wall of the second threaded rod, and a fixing plate is fixedly connected to the inner surface of the support column.
[0011] Preferably, the outer wall of the fixed plate is slidably connected to two connecting plates, and a locking block is fixedly connected to the lower side of the connecting plate. The outer wall of the locking block is movably connected to the locking groove.
[0012] Preferably, a second inclined groove is provided on the opposite surfaces of the two card blocks, the outer wall of the lifting plate is slidably connected to the second inclined groove, a third inclined groove is provided on both the left and right sides of the second inclined groove, and two guide posts are fixedly connected to both the left and right sides of the lifting plate, the outer walls of the guide posts are slidably connected to the third inclined groove.
[0013] Compared with the prior art, this utility model has the following advantages: 1. This utility model provides a rigid support structure for controlling welding deformation. Through the cooperation of a limiting rod, a knob, a first threaded rod, a limiting plate, a plug, a movable block, a first inclined groove, and a connecting rod, the position of the support can be locked. This locks the support position and ensures that the support structure maintains its initial set position throughout the entire welding process, continuously providing stable and precise support for the weldment.
[0014] 2. This utility model provides a rigid support structure for controlling welding deformation. Through the cooperation of a motor, a second threaded rod, a lifting plate, a clamping block, a connecting plate, a fixing plate, a third inclined groove, a guide post, and a second inclined groove, different support heads can be replaced. When the rigid support structure can replace different support heads, a suitable support head can be selected according to the specific shape of the weldment. For weldments with complex curved surfaces, an arc-shaped or irregularly shaped support head with a high degree of fit with the curved surface can be used to ensure that the support head is in close contact with the surface of the weldment. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the internal structure of the movable base of this utility model; Figure 3 This is an exploded view of part of the structure of this utility model; Figure 4 This is a schematic diagram of the internal structure of the support column in this utility model; Figure 5 This is a schematic diagram of the limiting structure for this utility model; In the diagram: 1. Base; 2. Support plate; 3. Slot; 4. Movable seat; 5. Support column; 6. Connecting sleeve; 7. Support head; 8. Limiting rod; 9. Knob; 10. First threaded rod; 11. Limiting plate; 12. Insert post; 13. Movable block; 14. First inclined groove; 15. Connecting rod; 16. Opening; 17. Slot; 18. Motor; 19. Second threaded rod; 20. Lifting plate; 21. Locking block; 22. Connecting plate; 23. Fixing plate; 24. Third inclined groove; 25. Guide post; 26. Second inclined groove. Detailed Implementation
[0016] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the following describes this utility model in conjunction with specific implementation methods.
[0017] like Figure 1 As shown, this utility model provides a rigid support structure for controlling welding deformation, including a base 1. Two limiting rods 8 are fixedly connected to the inner surface of the base 1, and two movable seats 4 are slidably connected to the outer wall of the limiting rods 8. A support column 5 is fixedly connected to the upper side of the movable seat 4, and a connecting sleeve 6 is provided at the upper end of the support column 5. A support head 7 is fixedly connected to the upper side of the connecting sleeve 6. Two support plates 2 are fixedly connected to the upper side of the base 1, and multiple slots 3 are provided through the left side of the support plates 2. This rigid support structure for controlling welding deformation is based on the base 1. The two limiting rods 8 fixed to the inner surface of the base 1 guide the movable seats 4, so that the movable seats 4 can only slide along the direction of the limiting rods 8. The support column 5 is connected to the upper side of the movable seat 4, and the connecting sleeve 6 at the top of the support column 5 is connected to the support head 7 to form a support structure for the weldment. The multiple slots 3 on the left side of the two support plates 2 on the upper side of the base 1, together with the relevant structure on the movable seat 4, realize the locking function of the support position. The overall structural layout lays the foundation for realizing stable support of the weldment and subsequent locking of the support position and replacement of the support head 7.
[0018] like Figure 2As shown, this utility model provides a technical solution: Preferably, a knob 9 is rotatably connected to the rear side of the movable seat 4, a first threaded rod 10 is fixedly connected to the front side of the knob 9, a movable block 13 is threadedly connected to the outer wall of the first threaded rod 10, two first inclined grooves 14 are provided on the upper side of the movable block 13, a connecting rod 15 is slidably connected to the inner surface of the first inclined groove 14, and a pin 12 is fixedly connected to the other end of the connecting rod 15. The outer wall of the movable block 13 is slidably connected to the movable seat 4, a limiting plate 11 is fixedly connected to the inner surface of the movable seat 4, the outer wall of the limiting plate 11 is slidably connected to the pin 12, and the outer wall of the pin 12 is movably connected to the slot 3. When it is necessary to lock the support position, the knob 9 on the rear side of the movable seat 4 is rotated, and the knob 9 drives the fixed position to be locked. When the first threaded rod 10 of the fixed connection rotates, since the first threaded rod 10 is threadedly connected to the movable block 13 and the outer wall of the movable block 13 is slidably connected to the moving seat 4, the movable block 13 will move forward along the inner wall of the moving seat 4 when the first threaded rod 10 rotates. The two first inclined grooves 14 on the upper side of the movable block 13 will move with the movable block 13, and then push the insertion post 12 fixed at the other end of the connecting rod 15 to move towards the slot 3 through the sliding connection with the connecting rod 15. At the same time, the limiting plate 11 plays a limiting and guiding role for the insertion post 12, ensuring that the insertion post 12 is accurately inserted into the slot 3, thereby fixing the position of the moving seat 4, realizing the locking of the support position, and ensuring that the support structure will not be displaced due to thermal stress and other factors during the welding process.
[0019] like Figure 3-5As shown, this utility model provides a technical solution: Preferably, the lower side of the connecting sleeve 6 has an opening 16, the outer wall of the support column 5 is movably connected to the opening 16, the outer wall of the connecting sleeve 6 has two slots 17, the lower side of the inner surface of the support column 5 is fixedly connected to a motor 18, the output end of the motor 18 is fixedly connected to a second threaded rod 19, the outer wall of the second threaded rod 19 is threadedly connected to a lifting plate 20, the inner surface of the support column 5 is fixedly connected to a fixing plate 23, the outer wall of the fixing plate 23 is slidably connected to two connecting plates 22, the lower side of the connecting plate 22 is fixedly connected to a locking block 21, the outer wall of the locking block 21 is movably connected to the slot 17, the opposite surfaces of the two locking blocks 21 are each provided with a second inclined groove 26, the outer wall of the lifting plate 20 is slidably connected to the second inclined groove 26, the left and right sides of the second inclined groove 26 are each provided with a third inclined groove 24, the left and right sides of the lifting plate 20 are each fixedly connected to two guide posts 25, the guide posts The outer wall of 25 is slidably connected to the third inclined groove 24. When the support head 7 needs to be replaced, the motor 18 fixed on the lower side of the inner surface of the column 5 is started. The motor 18 drives the second threaded rod 19 at the output end to rotate. The second threaded rod 19 is threadedly connected to the lifting plate 20. As the second threaded rod 19 rotates, the lifting plate 20 drives the guide posts 25 on both sides to slide in the third inclined groove 24, which plays a guiding role. The outer wall of the lifting plate 20 is slidably connected to the second inclined groove 26 on the locking block 21. When the lifting plate 20 moves downward, the locking block 21 is pushed inward by the action of the second inclined groove 26. The locking block 21 drives the connecting plate 22 fixed to it to slide along the outer wall of the fixing plate 23, so that the locking block 21 is disengaged from the locking groove 17 on the outer wall of the connecting sleeve 6. At this time, the connecting sleeve 6 and the support head 7 can be removed from the column 5 to complete the disassembly of the support head 7. When installing a new support head 7, the above steps are reversed.
[0020] The working principle of this rigid support structure for welding deformation control will be explained in detail below.
[0021] like Figure 1-5As shown, when the support position needs to be locked, the knob 9 on the rear side of the movable seat 4 is rotated. The knob 9 drives the first threaded rod 10, which is fixedly connected to it, to rotate. Since the first threaded rod 10 is threadedly connected to the movable block 13, and the outer wall of the movable block 13 is slidably connected to the movable seat 4, when the first threaded rod 10 rotates, the movable block 13 will move forward along the inner wall of the movable seat 4. The two first inclined grooves 14 on the upper side of the movable block 13 will move with the movable block 13, and then, through the slidable connection with the connecting rod 15, push the insertion post 12 fixed at the other end of the connecting rod 15 to move towards the slot 3. At the same time, the limiting plate 11 plays a limiting and guiding role for the insertion post 12, ensuring that the insertion post 12 is accurately inserted into the slot 3, thereby fixing the position of the movable seat 4, realizing the locking of the support position, and ensuring that the support structure will not be displaced due to thermal stress or other factors during the welding process. When the support head 7 needs to be replaced, start the motor 18 fixed on the lower side of the inner surface of the support column 5. The motor 18 drives the second threaded rod 19 at the output end to rotate. The second threaded rod 19 is threadedly connected to the lifting plate 20. As the second threaded rod 19 rotates, the lifting plate 20 drives the guide posts 25 on both sides to slide in the third inclined groove 24, which plays a guiding role. The outer wall of the lifting plate 20 is slidably connected to the second inclined groove 26 on the locking block 21. When the lifting plate 20 moves downward, the locking block 21 is pushed inward by the action of the second inclined groove 26. The locking block 21 drives the connecting plate 22 fixed to it to slide along the outer wall of the fixing plate 23, so that the locking block 21 is disengaged from the locking groove 17 on the outer wall of the connecting sleeve 6. At this time, the connecting sleeve 6 and the support head 7 can be removed from the support column 5, and the disassembly of the support head 7 is completed. When installing a new support head 7, the above steps are reversed.
[0022] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A rigid support structure for controlling welding deformation, characterized in that: The base (1) includes a base (1), on which two limiting rods (8) are fixedly connected to the inner surface. Two movable seats (4) are slidably connected to the outer wall of the limiting rods (8). A support column (5) is fixedly connected to the upper side of the movable seat (4). A connecting sleeve (6) is provided at the upper end of the support column (5). A support head (7) is fixedly connected to the upper side of the connecting sleeve (6). Two support plates (2) are fixedly connected to the upper side of the base (1). Multiple slots (3) are provided through the left side of the support plate (2).
2. The rigid support structure for controlling welding deformation according to claim 1, characterized in that: A knob (9) is rotatably connected to the rear side of the movable seat (4), and a first threaded rod (10) is fixedly connected to the front side of the knob (9). A movable block (13) is threadedly connected to the outer wall of the first threaded rod (10).
3. The rigid support structure for controlling welding deformation according to claim 2, characterized in that: The upper side of the movable block (13) is provided with two first inclined grooves (14), and a connecting rod (15) is slidably connected to the inner surface of the first inclined groove (14). The other end of the connecting rod (15) is fixedly connected to a plug (12), and the outer wall of the movable block (13) is slidably connected to the movable seat (4).
4. The rigid support structure for controlling welding deformation according to claim 3, characterized in that: The inner surface of the movable seat (4) is fixedly connected to a limiting plate (11), the outer wall of the limiting plate (11) is slidably connected to the insertion post (12), and the outer wall of the insertion post (12) is movably connected to the slot (3).
5. A rigid support structure for controlling welding deformation according to claim 1, characterized in that: The lower side of the connecting sleeve (6) has an opening (16), the outer wall of the support column (5) is movably connected to the opening (16), and the outer wall of the connecting sleeve (6) has two slots (17).
6. A rigid support structure for controlling welding deformation according to claim 5, characterized in that: A motor (18) is fixedly connected to the lower inner surface of the support column (5), and a second threaded rod (19) is fixedly connected to the output end of the motor (18). A lifting plate (20) is threadedly connected to the outer wall of the second threaded rod (19), and a fixing plate (23) is fixedly connected to the inner surface of the support column (5).
7. A rigid support structure for controlling welding deformation according to claim 6, characterized in that: The outer wall of the fixed plate (23) is slidably connected to two connecting plates (22), and a locking block (21) is fixedly connected to the lower side of the connecting plate (22). The outer wall of the locking block (21) is movably connected to the locking groove (17).
8. A rigid support structure for controlling welding deformation according to claim 7, characterized in that: The two card blocks (21) have a second inclined groove (26) on their opposite sides. The outer wall of the lifting plate (20) is slidably connected to the second inclined groove (26). The second inclined groove (26) has a third inclined groove (24) on both the left and right sides. The lifting plate (20) has two guide posts (25) fixedly connected to both the left and right sides. The outer wall of the guide post (25) is slidably connected to the third inclined groove (24).