A clip spring assembly apparatus for a check valve
Patent Information
- Application Number
- CN202522122096.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-09
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-10-09
AI Technical Summary
但人工装配速度慢,装配效率低,难以满足大批量生产需求;不同操作人员的操作力度等不同,造成装配精度一致性差,影响装配质量;同时卡簧具有弹性的部件,手动装配时若工具滑脱或卡簧弹出,易造成人员划伤或零件飞溅,存在安全风险
本实用新型中提供了一种单向阀用卡簧装配设备,实现卡簧的自动上料、夹持送料以及压紧各个操作,自动化程度高,减少了人工操作,提升了装配效率,更适用于大批量生产装配;保证了装配精度以及装配质量的一致性;同时还减少了人工操作潜在的安全风险。
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Figure CN224896285U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of one-way valve assembly technology, specifically to a one-way valve snap ring assembly device. Background Technology
[0002] A snap ring (also known as a retaining ring, elastic retaining ring, or C-ring) is typically a flexible metal ring-shaped part. It is installed in a groove within a shaft or hole using its elastic deformation. Compressed or expanded by external force or tools, it embeds itself in a predetermined position, serving as an axial limiter and preventing axial movement or detachment of the part within an assembly. As a common mechanical fastener, snap rings are widely used in various fields such as machinery, automobiles, motors, hydraulic systems, and household appliances due to their simple structure and cost-effectiveness.
[0003] In check valves, the snap ring serves as a critical mechanical fixing component, reliably positioning and securing internal components such as the valve core within the valve body. This prevents the snap ring from detaching under high pressure conditions, ensuring reliable valve sealing and stable operation. Currently, the common method for assembling snap rings in check valves involves operators using snap ring pliers to compress the snap ring and insert it into a pre-set groove in the valve body's inner bore. However, manual assembly is slow and inefficient, making it difficult to meet the demands of mass production. Furthermore, variations in the force applied by different operators result in inconsistent assembly precision, affecting assembly quality. Additionally, the snap ring is an elastic component; if tools slip or the snap ring pops out during manual assembly, it can easily cause cuts or flying parts, posing a safety risk. Utility Model Content
[0004] The purpose of this utility model is to provide a snap ring assembly device for a one-way valve, so as to solve the existing technical problems in the background art.
[0005] To solve the above-mentioned technical problems, the technical solution provided by this utility model is as follows: a one-way valve snap ring assembly device is provided, including a feeding vibratory plate, a snap ring feeding column, a push plate, a push drive device, a snap ring clamping device, and a snap ring drive device. The snap ring feeding column is located at the end of the feeding vibratory plate and the snap ring slides along the snap ring feeding column. The push plate is provided with a snap ring receiving groove. The push drive device drives the push plate to reciprocate. The snap ring clamping device is located at the end of the push plate and is used for feeding and clamping the snap ring. The snap ring drive device drives the snap ring clamping device to move in the vertical direction.
[0006] Based on the above technical solution, an auxiliary assembly device is also provided below the snap ring clamping device. The auxiliary assembly device includes a support plate, an auxiliary mounting base, and an auxiliary drive assembly. The auxiliary mounting base is disposed in a receiving hole on the support plate. The auxiliary mounting base has a hollow structure inside and an inverted trapezoidal longitudinal section. The support plate is driven by the auxiliary drive assembly to move in the vertical direction.
[0007] Based on the above technical solution, the snap ring clamping device includes an outer sliding sleeve, an inner clamping sleeve, and a clamping drive mechanism. The outer sliding sleeve is sleeved on the outside of the inner clamping sleeve. The inner clamping sleeve is driven by the clamping drive mechanism to slide and connect with the outer sliding sleeve. The bottom end of the inner clamping sleeve is provided with elastic clips spaced apart along the circumferential direction. The bottom end of the outer sliding sleeve is provided with pressure plates spaced apart. The pressure plates and elastic clips are alternately arranged.
[0008] Based on the above technical solution, the outer side wall of the elastic clip is provided with a clamping groove.
[0009] Based on the above technical solution, the bottom surfaces of multiple pressure plates are arranged in a spiral shape.
[0010] Based on the above technical solution, the push drive device, the snap ring drive device, and the auxiliary drive component are all configured as cylinders or electric push rods.
[0011] Based on the above technical solution, a limiting sleeve is fixedly provided at the bottom end of the spring clip feeding column, and a through hole adapted to the spring clip is provided on the top surface of the limiting sleeve, and the push plate slides inside the limiting sleeve.
[0012] Based on the above technical solution, a position detection switch is provided below the snap ring clamping device.
[0013] The beneficial effects of the technical solution provided by this utility model are as follows: This utility model provides a snap ring assembly device for one-way valves, which realizes automatic feeding, clamping and pressing of snap rings. It has a high degree of automation, reduces manual operation, improves assembly efficiency, and is more suitable for mass production assembly. It ensures the consistency of assembly accuracy and quality, and also reduces the potential safety risks of manual operation.
[0014] By using an auxiliary assembly device in conjunction with a snap ring clamping device, the snap ring can be pre-tightened and assembled without the need for manual compression with snap ring pliers and placement within the valve body, thus ensuring assembly quality. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural schematic diagram of the present invention; Figure 2 This is a three-dimensional structural schematic diagram of the present invention from another angle; Figure 3 This is a schematic diagram of the snap ring clamping device in this utility model; Figure 4 This is a cross-sectional view of the auxiliary assembly device in this utility model; Figure 5yes Figure 4 A magnified view of a portion of point A in the middle; Figure 6 This is a schematic diagram of the push plate structure in this utility model; Detailed Implementation The present invention will be further described below with reference to the accompanying drawings and embodiments: In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0016] In the description of this utility model, it should be understood that the terms "left", "right", "front", "rear", "top", "bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0017] like Figures 1 to 6 As shown, a snap ring assembly device for a one-way valve includes a feeding vibratory plate 1, a snap ring feeding post 2, a push plate 3, a push drive device 4, a snap ring clamping device 5, and a snap ring drive device 6. The snap ring feeding post 2 is located at the end of the feeding vibratory plate 1 and the snap ring slides along the snap ring feeding post 2. The push plate 3 is provided with a snap ring receiving groove 31. The push drive device 4 drives the push plate 3 to reciprocate. The snap ring clamping device 5 is located at the end of the push plate 3 and is used for feeding and clamping the snap ring. The snap ring drive device 6 drives the snap ring clamping device 5 to move in the vertical direction.
[0018] This utility model provides a snap ring assembly device for one-way valves, which realizes automatic feeding, clamping and pressing of snap rings. It has a high degree of automation, reduces manual operation, improves assembly efficiency, and is more suitable for mass production assembly. It ensures the consistency of assembly accuracy and quality, and also reduces the potential safety risks of manual operation.
[0019] It should be noted that the feeding vibratory feeder can be obtained from the prior art, and this application does not involve any improvement to the specific structure of the feeding vibratory feeder.
[0020] Based on the above technical solution, an auxiliary assembly device 7 is also provided below the snap ring clamping device 5. The auxiliary assembly device 7 includes a support plate 71, an auxiliary mounting base 72, and an auxiliary drive assembly 73. The auxiliary mounting base 72 is provided in the receiving hole on the support plate 71. The auxiliary mounting base 72 has a hollow structure inside and an inverted trapezoidal longitudinal section. The support plate 71 is driven by the auxiliary drive assembly 73 to move in the vertical direction.
[0021] Preferably, the bottom opening of the auxiliary mounting base 72 is adapted to the top opening of the valve seat to be assembled.
[0022] By employing an auxiliary assembly device 7 in conjunction with a snap ring clamping device 5, the snap ring can be pre-tightened and assembled. Specifically, the snap ring is placed inside the hollow structure of the auxiliary mounting base 72. Due to its inverted trapezoidal conical sleeve structure, the snap ring gradually tightens as it is conveyed downwards. After being pressed into the valve seat to be assembled, it is then pressed and fixed by the snap ring clamping device 5. This eliminates the need for manual compression with snap ring pliers and placement within the valve body, achieving snap ring pre-tightening, ensuring assembly quality, and reducing safety risks.
[0023] Based on the above technical solution, the snap ring clamping device 5 includes an outer sliding sleeve 51, an inner clamping sleeve 52, and a clamping drive mechanism 53. The outer sliding sleeve 51 is sleeved on the outside of the inner clamping sleeve 52. The inner clamping sleeve 52 is driven by the clamping drive mechanism 53 to slide and connect with the outer sliding sleeve 51. The bottom end of the inner clamping sleeve 52 is provided with elastic clamping pieces 521 spaced apart along the circumferential direction. The bottom end of the outer sliding sleeve 51 is provided with pressure plates 511 spaced apart. The pressure plates 511 and elastic clamping pieces 521 are alternately arranged.
[0024] Specifically, by providing an inner clamping sleeve 52, during the descent of the snap ring clamping device 5, the snap ring is internally clamped within the inner diameter of the snap ring due to the use of elastic clamping plates 521. By providing an outer sliding sleeve 51, it is convenient to unload the snap ring after it reaches the designated position. That is, the outer sliding sleeve remains stationary, the inner clamping sleeve 52 retracts, the pressure plate 511 presses against the snap ring, and the inner clamping sleeve 52 continues to retract to release the clamping of the snap ring and complete the loading.
[0025] Based on the above technical solution, the outer side wall of the elastic clip 521 is provided with a clamping groove 522.
[0026] Preferably, by providing a clamping groove 522 at the bottom of the outer wall of the elastic clip 521, and in conjunction with the elastic properties of the elastic clip 521, the retaining spring is clamped in the clamping groove 521 as the inner clamping sleeve 52 moves downward and approaches the retaining spring, making the clamping more stable.
[0027] Based on the above technical solution, the bottom surfaces of multiple pressure plates 522 are arranged in a spiral shape.
[0028] Preferably, by setting the bottom surfaces of the multiple pressure plates 522 to a spiral shape, i.e., the bottom surfaces of the multiple pressure plates 522 are not on the same horizontal plane, but spiral in the circumferential direction from high to low, the edges of the retaining spring are pressed down sequentially during the pressing process, and the open ring position of the retaining spring is tightened, resulting in a better pressing and closing effect.
[0029] Based on the above technical solution, the push drive device 4, the snap ring drive device 6, and the auxiliary drive component 73 are all configured as cylinders or electric push rods.
[0030] In other preferred embodiments, the push drive device 4, the snap ring drive device 6, and the auxiliary drive assembly 73 can also adopt structures such as linear modules and ball screw pairs, as long as they can drive the linear movement of the push plate, the snap ring clamping device, and the support plate.
[0031] Based on the above technical solution, a limiting sleeve 8 is fixedly provided at the bottom end of the spring clip feeding column 2, and a through hole adapted to the spring clip is provided on the top surface of the limiting sleeve 8, and the push plate 3 slides inside the limiting sleeve 8.
[0032] Preferably, by setting a limiting sleeve 8 and cooperating with the circlip feeding post 2, the circlips are fed; the push plate 3 slides inside it, and the circlips fed to the push plate 3 can be pushed one by one to the bottom end of the circlip clamping device 5, so as to avoid the accumulation of multiple circlips and jamming during the conveying process, and the working efficiency is high.
[0033] Based on the above technical solution, a position detection switch 9 is provided below the snap ring clamping device 5.
[0034] By setting a position detection switch 9, the snap ring conveyed by the push plate 3 to the snap ring clamping device 5 can be detected in time, thereby driving the inner clamping sleeve to clamp the snap ring.
[0035] The snap ring assembly device in this application is used for feeding snap rings and assembling them onto the top of the valve cover inside the valve seat and pressing them tightly. Before assembly, the snap ring is a ring with an opening, and in the initial feeding state, it is located inside the feeding vibratory feeder.
[0036] During feeding: The circlip is conveyed to the circlip feeding column 2 by the feeding vibratory plate 1. The circlip slides down the circlip feeding column 2 into the circlip receiving groove 31 of the push plate 3. Under the action of the push drive device 4, the circlip on the push plate 3 is conveyed to the position of the circlip clamping device 5. Preferably, a position detection switch 9 is provided at this position to detect the circlip that has been conveyed to the position in time and to clamp and feed it in time.
[0037] During clamping: the snap ring drive device 6 drives the snap ring clamping device 5 to move downward to the snap ring position, the clamping drive mechanism 53 drives the inner clamping sleeve 52 to move downward, and the elastic clamping piece 521 passes through the inner diameter of the snap ring and fixes it under the action of elastic force; under the action of the snap ring drive device 6, it is further conveyed downward to the valve seat on the mounting base, at which time the bottom end of the auxiliary mounting base abuts against the top end of the valve seat.
[0038] During assembly, the inner clamping sleeve 52 and its elastic clamping piece 521 move upward under the drive of the clamping drive mechanism 53, while the outer sliding sleeve 51 remains stationary. As the elastic clamping piece 521 moves upward, it pushes the snap ring clamped on the elastic clamping piece 521 into the tapered sleeve with an inverted trapezoidal longitudinal section inside the auxiliary mounting base 72. Then, the inner clamping sleeve 52 moves downward. Under the action of the tapered sleeve and the pressure plate with a spiral arrangement on the bottom end face, the opening of the snap ring gradually narrows and moves downward inside the tapered sleeve, pressing it into the valve seat and onto the top of the valve cover. Then, the inner clamping sleeve 52 moves downward again, further pressing the snap ring to the specified position, thus completing the snap ring loading and assembly process.
[0039] The foregoing has shown and described the basic principles and main features of this utility model. It is obvious to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments. Therefore, the embodiments should be regarded as exemplary and non-limiting. The scope of this utility model is defined by the appended claims rather than the foregoing description. Therefore, it is intended to include all changes that fall within the meaning and scope of the equivalents of the claims within this utility model.
[0040] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A snap ring assembly device for a one-way valve, characterized in that, The device includes a feeding vibratory plate (1), a snap ring feeding column (2), a push plate (3), a push drive device (4), a snap ring clamping device (5), and a snap ring drive device (6). The snap ring feeding column (2) is located at the end of the feeding vibratory plate (1), and the snap ring slides along the snap ring feeding column (2). The push plate (3) is provided with a snap ring receiving groove (31). The push drive device (4) drives the push plate (3) to reciprocate. The snap ring clamping device (5) is located at the end of the push plate (3) and is used for feeding and clamping the snap ring. The snap ring drive device (6) drives the snap ring clamping device (5) to move in the vertical direction.
2. The circlip assembly equipment for a one-way valve according to claim 1, characterized in that, It also includes an auxiliary assembly device (7) correspondingly disposed below the snap ring clamping device (5). The auxiliary assembly device (7) includes a support plate (71), an auxiliary mounting base (72), and an auxiliary drive assembly (73). The auxiliary mounting base (72) is disposed in a receiving hole on the support plate (71). The auxiliary mounting base (72) is configured as a hollow structure inside and its longitudinal section is configured as an inverted trapezoid. The support plate (71) is driven by the auxiliary drive assembly (73) to move in the vertical direction.
3. The snap ring assembly equipment for a one-way valve according to claim 1, characterized in that, The snap ring clamping device (5) includes an outer sliding sleeve (51), an inner clamping sleeve (52), and a clamping drive mechanism (53). The outer sliding sleeve (51) is sleeved on the outside of the inner clamping sleeve (52). The inner clamping sleeve (52) is driven by the clamping drive mechanism (53) to slide and connect with the outer sliding sleeve (51). The bottom end of the inner clamping sleeve (52) is provided with elastic clips (521) spaced apart along the circumferential direction. The bottom end of the outer sliding sleeve (51) is provided with pressure plates (511) spaced apart. The pressure plates (511) and elastic clips (521) are alternately arranged.
4. The circlip assembly equipment for a one-way valve according to claim 3, characterized in that, The outer wall of the elastic clip (521) is provided with a clamping groove (522).
5. The circlip assembly equipment for a one-way valve according to claim 3, characterized in that, The bottom surfaces of multiple pressure plates (511) are arranged in a spiral shape.
6. The snap ring assembly equipment for a one-way valve according to claim 1, characterized in that, The push drive device (4), the snap ring drive device (6), and the auxiliary drive assembly (73) are all configured as cylinders or electric push rods.
7. The circlip assembly equipment for a one-way valve according to claim 1, characterized in that, The bottom end of the spring clip feeding column (2) is fixedly provided with a limiting sleeve (8), and the top surface of the limiting sleeve (8) is provided with a through hole that matches the spring clip. The push plate (3) slides inside the limiting sleeve (8).
8. The snap ring assembly equipment for a one-way valve according to claim 1, characterized in that, A position detection switch (9) is provided below the snap ring clamping device (5).