A vacuum suction type installation robot for aluminum honeycomb wall panels

CN224896301UActive Publication Date: 2026-10-27ANHUI ZHONGKE WANXING ENVIRONMENTAL PROTECTION NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202522551412.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-01
Publication Date
2026-10-27
Estimated Expiration
2035-12-01

AI Technical Summary

Technical Problem

[0003]在铝蜂窝墙板生产完成之后,需要将铝蜂窝墙板抬升安装,但是现有的铝蜂窝墙板尺寸相对较大,因此在对其提升转运的时候如果利用人工搬运转运不仅会浪费较大的人力物力,而且在抬升之后容易出现一定的安全隐患,而现有的机械安装方式大多利用真空吸附定位,然后与机械臂相互配合抬升,但是仅仅利用单一的真空吸附转运,在对质量较重的铝蜂窝墙板抬升时极易造成吸附不稳出现安全隐患,为此,我们提出一种用于铝蜂窝墙板的真空吸附式安装机器人

Benefits of technology

[0011]与现有技术相比,本实用新型具有以下有益效果:本实用新型设置的加固架和机械臂连接法兰可以利用多组锁紧螺栓与外界的机械臂固定连接,从而便可以利用外界机械臂将整个装置转运,随后设置的吸附转移机构则可以对不同尺寸的铝蜂窝墙板吸附定位,适应性更广,随后设置的端部定位机构则可以在铝蜂窝墙板转运的时候可以对铝蜂窝墙板进行支撑,防止吸附转移机构失效而造成铝蜂窝墙板落下,而设置的调整机构则可以调整端部定位机构的底部位置,从而便可以对不同宽度的铝蜂窝墙板支撑限位。

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Abstract

The utility model discloses a vacuum adsorption type mounting robot for aluminum honeycomb wallboard, including connecting frame, reinforcing frame and mechanical arm connecting flange, be provided with the adsorption transfer mechanism of different specifications aluminum honeycomb wallboard adsorption positioning on the connecting frame, the both sides of connecting frame all are fixedly connected with the end positioning mechanism of aluminum honeycomb wallboard positioning support, the side of end positioning mechanism is provided with the adjusting mechanism of end positioning mechanism bottom position adjustment. The utility model sets up the adsorption transfer mechanism and can be positioned to the aluminum honeycomb wallboard adsorption of different size, and the adaptability is wider, and the end positioning mechanism that sets up subsequently can support the aluminum honeycomb wallboard when the aluminum honeycomb wallboard is transferred, prevents the aluminum honeycomb wallboard from falling down because of adsorption transfer mechanism failure, and the adjusting mechanism that sets up can adjust the bottom position of end positioning mechanism, thereby can support the aluminum honeycomb wallboard limiting of different width.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum honeycomb wall panel processing technology, specifically a vacuum adsorption installation robot for aluminum honeycomb wall panels. Background Technology

[0002] Aluminum honeycomb wall panels are a high-performance composite building material widely used in building curtain walls, interior partitions, ceilings, elevator cars, and vehicle interiors. Its core structure consists of two layers of aluminum alloy panels bonded together with an aluminum honeycomb core material using an adhesive. It boasts advantages such as lightweight, high strength, good flatness, fire resistance, sound insulation, and heat insulation.

[0003] After the aluminum honeycomb wall panels are produced, they need to be lifted and installed. However, the existing aluminum honeycomb wall panels are relatively large in size. Therefore, if manual handling is used for lifting and transportation, it will not only waste a lot of manpower and resources, but also easily cause certain safety hazards after lifting. Most existing mechanical installation methods use vacuum adsorption positioning and then cooperate with robotic arms to lift. However, using only vacuum adsorption for transportation can easily cause unstable adsorption and safety hazards when lifting heavy aluminum honeycomb wall panels. Therefore, we propose a vacuum adsorption installation robot for aluminum honeycomb wall panels. Utility Model Content

[0004] The purpose of this invention is to provide a vacuum adsorption installation robot for aluminum honeycomb wall panels to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a vacuum adsorption installation robot for aluminum honeycomb wall panels, comprising a connecting frame, a reinforcing frame fixedly connected to the top of the connecting frame, a robotic arm connecting flange fixedly connected to the top of the reinforcing frame and fixedly connected to an external robotic arm, an adsorption transfer mechanism for adsorbing and positioning aluminum honeycomb wall panels of different specifications provided on the connecting frame, end positioning mechanisms for positioning and supporting the aluminum honeycomb wall panels fixedly connected to both sides of the connecting frame, and an adjustment mechanism for adjusting the bottom position of the end positioning mechanism provided on one side of the end positioning mechanism.

[0006] Furthermore, the adsorption transfer mechanism includes a first adjustment groove, a threaded tube, a vacuum suction head, a first pad, and a first threaded cap. Multiple sets of first adjustment grooves are provided on the connecting frame. A threaded tube is inserted into the inside of the first adjustment groove. The bottom of the threaded tube is fixedly connected to the vacuum suction head. A first pad that contacts the bottom of the connecting frame is fixedly connected to the outside of the threaded tube. A first threaded cap that contacts the top of the connecting frame is threadedly connected to the outside of the threaded tube.

[0007] Furthermore, the adjustment mechanism includes a drive cylinder, a connecting plate, a support plate, and a guide plate. The drive cylinder is fixedly installed on the side wall of the connecting frame. The output end of the drive cylinder is connected to the connecting plate. The support plate is fixedly connected to the bottom of one side of the connecting plate. The guide plate is fixedly connected to one side of the support plate.

[0008] Furthermore, the adjustment mechanism includes a second pad, a positioning groove, a second adjustment groove, a threaded rod, and a second threaded cap. The output end of the drive cylinder is fixedly connected to the threaded rod, and one end of the threaded rod is fixedly connected to a second pad that contacts one side of the connecting plate. The connecting plate has multiple sets of "L"-shaped positioning grooves at positions corresponding to the threaded rod. The connecting plate has multiple sets of second adjustment grooves that communicate with the positioning grooves. The threaded rod is externally threaded to a second threaded cap that contacts the other side of the connecting plate.

[0009] Furthermore, a laser sensor is fixedly connected to the bottom of the reinforcement frame.

[0010] Furthermore, the top side of the guide plate is provided with an inclined chamfer.

[0011] Compared with the prior art, the present invention has the following advantages: The reinforcing frame and the connecting flange of the robotic arm can be fixedly connected to the external robotic arm using multiple sets of locking bolts, so that the entire device can be transported by the external robotic arm. The adsorption and transfer mechanism can adsorb and position aluminum honeycomb wall panels of different sizes, making it more adaptable. The end positioning mechanism can support the aluminum honeycomb wall panels during transport, preventing the aluminum honeycomb wall panels from falling due to failure of the adsorption and transfer mechanism. The adjustment mechanism can adjust the bottom position of the end positioning mechanism, thereby supporting and limiting aluminum honeycomb wall panels of different widths. Attached Figure Description

[0012] Figure 1 This is a first perspective structural diagram of the present invention;

[0013] Figure 2 This is a second perspective view of the structure of this utility model;

[0014] Figure 3 This is a first perspective structural schematic diagram of the end positioning mechanism and adjustment mechanism of this utility model;

[0015] Figure 4 This is a second perspective view of the end positioning mechanism and adjustment mechanism of this utility model.

[0016] In the figure: 1 connecting frame, 2 reinforcing frame, 3 robotic arm connecting flange, 4 adsorption transfer mechanism, 5 end positioning mechanism, 6 adjustment mechanism, 7 laser sensor, 8 first adjustment groove, 9 threaded tube, 10 vacuum suction head, 11 first pad, 12 first threaded cap, 13 drive cylinder, 14 connecting plate, 15 support plate, 16 guide plate, 17 second pad, 18 positioning groove, 19 second adjustment groove, 20 threaded rod, 21 second threaded cap. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figures 1-4 This utility model provides a technical solution: a vacuum adsorption installation robot for aluminum honeycomb wall panels, including a connecting frame 1, a reinforcing frame 2 fixedly connected to the top of the connecting frame 1, a robotic arm connecting flange 3 fixedly connected to the top of the reinforcing frame 2 and fixedly connected to an external robotic arm, an adsorption transfer mechanism 4 for adsorbing and positioning aluminum honeycomb wall panels of different specifications is provided on the connecting frame 1, and end positioning mechanisms 5 for positioning and supporting the aluminum honeycomb wall panels are fixedly connected to both sides of the connecting frame 1, and an adjustment mechanism 6 for adjusting the bottom position of the end positioning mechanism 5 is provided on one side of the end positioning mechanism 5.

[0019] The reinforcement frame 2 and the robotic arm connecting flange 3 can be fixedly connected to the external robotic arm using multiple sets of locking bolts, so that the entire device can be transported by the external robotic arm. The adsorption and transfer mechanism 4 can adsorb and position aluminum honeycomb wall panels of different sizes, making it more adaptable. The end positioning mechanism 5 can support the aluminum honeycomb wall panels during transport, preventing the aluminum honeycomb wall panels from falling due to failure of the adsorption and transfer mechanism 4. The adjustment mechanism 6 can adjust the bottom position of the end positioning mechanism 5, thereby supporting and limiting aluminum honeycomb wall panels of different widths.

[0020] Please see Figure 1 and Figure 2The adsorption and transfer mechanism 4 includes a first adjustment groove 8, a threaded tube 9, a vacuum suction head 10, a first pad 11, and a first threaded cap 12. Multiple sets of first adjustment grooves 8 are provided on the connecting frame 1. The threaded tube 9 is inserted into the inside of the first adjustment groove 8. The bottom of the threaded tube 9 is fixedly connected to the vacuum suction head 10. The outside of the threaded tube 9 is fixedly connected to the first pad 11, which contacts the bottom of the connecting frame 1. The outside of the threaded tube 9 is threadedly connected to the first threaded cap 12, which contacts the top of the connecting frame 1.

[0021] When it is necessary to adsorb aluminum honeycomb wall panels of different specifications, the first threaded cap 12 is rotated, and then the threaded tube 9 and the vacuum suction head 10 are moved along the position of the first adjustment groove 8. After the movement is completed, the first threaded cap 12 is tightened again, which locks the position of the threaded tube 9 and the vacuum suction head 10, and then provides suction to the vacuum suction head 10. In this way, aluminum honeycomb wall panels of different specifications can be adsorbed and positioned.

[0022] Please see Figures 1-4 The end positioning mechanism 5 includes a drive cylinder 13, a connecting plate 14, a support plate 15, and a guide plate 16. The drive cylinder 13 is fixedly installed on the side wall of the connecting frame 1. The output end of the drive cylinder 13 is connected to the connecting plate 14. The support plate 15 is fixedly connected to the bottom of one side of the connecting plate 14. The guide plate 16 is fixedly connected to one side of the support plate 15.

[0023] In this process, after the vacuum suction head 10 falls and contacts the aluminum honeycomb wall panel, the drive cylinder 13 drives the connecting plate 14, the support plate 15 and the guide plate 16 to move. Then, the side wall and bottom of the aluminum honeycomb wall panel can contact one side of the support plate 15 and the top of the guide plate 16, thereby completing the position support and locking of the aluminum honeycomb wall panel. Then, the vacuum suction head 10 works to adsorb and position the aluminum honeycomb wall panel.

[0024] Please see Figures 1-4 The adjustment mechanism 6 includes a second pad 17, a positioning groove 18, a second adjustment groove 19, a threaded rod 20, and a second threaded cap 21. The output end of the drive cylinder 13 is fixedly connected to the threaded rod 20. One end of the threaded rod 20 is fixedly connected to the second pad 17, which contacts one side of the connecting plate 14. Multiple sets of "L"-shaped positioning grooves 18 are provided on the connecting plate 14 at positions corresponding to the threaded rod 20. Multiple sets of second adjustment grooves 19 communicating with the positioning grooves 18 are provided on the connecting plate 14. The external thread of the threaded rod 20 is connected to the second threaded cap 21, which contacts the other side of the connecting plate 14.

[0025] When it is necessary to support aluminum honeycomb wall panels of different thicknesses, unscrew the second threaded cap 21 to move it away from the side of the connecting plate 14, and then pull the connecting plate 14 to move the threaded rod 20 into the second adjustment groove 19. Then the threaded rod 20 can be moved and locked into the corresponding positioning groove 18. This changes the position of the support plate 15 and the guide plate 16, so that the support plate 15 and the guide plate 16 can support and lock aluminum honeycomb wall panels of different widths.

[0026] Please see Figure 2 A laser sensor 7 is fixedly connected to the bottom of the reinforcing frame 2. The laser sensor 7 can identify the initial position of the aluminum honeycomb wall panel. The laser sensor 7 transmits the data to the inside of the external robotic arm, thereby facilitating the adjustment of the position of the connecting frame 1 and completing the adsorption and retrieval of the aluminum honeycomb wall panel.

[0027] Please see Figure 3 The guide plate 16 has an inclined chamfer on one side of its top. The inclined chamfer on the guide plate 16 can facilitate the transfer of the guide plate 16 to the bottom of the aluminum honeycomb wall panel.

[0028] In use, firstly, the reinforced frame 2 and the robotic arm connecting flange 3 can be fixedly connected to the external robotic arm using multiple sets of locking bolts, allowing the entire device to be transported using the external robotic arm. The adsorption and transfer mechanism 4 can then adsorb and position aluminum honeycomb wall panels of different sizes, offering wider adaptability. The end positioning mechanism 5 supports the aluminum honeycomb wall panels during transport, preventing them from falling due to failure of the adsorption and transfer mechanism 4. The adjustment mechanism 6 adjusts the bottom position of the end positioning mechanism 5, thus supporting and limiting aluminum honeycomb wall panels of different widths. When adsorbing aluminum honeycomb wall panels of different specifications, the first threaded cap 12 is rotated, causing the threaded tube 9 and vacuum suction head 10 to move along the first adjustment groove 8. After the movement is complete, the first threaded cap 12 is tightened again to lock the positions of the threaded tube 9 and vacuum suction head 10. Then... The vacuum suction head 10 provides suction, which allows for the adsorption and positioning of aluminum honeycomb wall panels of different specifications. After the vacuum suction head 10 falls and contacts the aluminum honeycomb wall panel, the drive cylinder 13 moves the connecting plate 14, the support plate 15, and the guide plate 16. This allows the sidewall and bottom of the aluminum honeycomb wall panel to contact one side of the support plate 15 and the top of the guide plate 16, thus completing the position support and locking of the aluminum honeycomb wall panel. Subsequently, the vacuum suction head 10 works to adsorb and position the aluminum honeycomb wall panel. When it is necessary to support aluminum honeycomb wall panels of different thicknesses, the second threaded cap 21 is unscrewed, moving the second threaded cap 21 away from the side of the connecting plate 14. Then, the connecting plate 14 is pulled to move the threaded rod 20 into the second adjustment groove 19. The threaded rod 20 can then move and engage into the corresponding positioning groove 18, thereby changing the position of the support plate 15 and the guide plate 16, allowing the support plate 15 and the guide plate 16 to support and lock aluminum honeycomb wall panels of different widths.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A vacuum adsorption installation robot for aluminum honeycomb wall panels, comprising a connecting frame (1), wherein a reinforcing frame (2) is fixedly connected to the top of the connecting frame (1), and a robotic arm connecting flange (3) for fixed connection to an external robotic arm is fixedly connected to the top of the reinforcing frame (2), characterized in that: The connecting frame (1) is provided with an adsorption transfer mechanism (4) for adsorbing and positioning aluminum honeycomb wall panels of different specifications. Both sides of the connecting frame (1) are fixedly connected with end positioning mechanisms (5) for positioning and supporting aluminum honeycomb wall panels. One side of the end positioning mechanism (5) is provided with an adjustment mechanism (6) for adjusting the bottom position of the end positioning mechanism (5).

2. The vacuum adsorption installation robot for aluminum honeycomb wall panels according to claim 1, characterized in that: The adsorption transfer mechanism (4) includes a first adjustment groove (8), a threaded tube (9), a vacuum suction head (10), a first pad (11), and a first threaded cap (12). Multiple sets of first adjustment grooves (8) are provided on the connecting frame (1). A threaded tube (9) is inserted into the inside of the first adjustment groove (8). The bottom of the threaded tube (9) is fixedly connected to the vacuum suction head (10). The outside of the threaded tube (9) is fixedly connected to the first pad (11) which contacts the bottom of the connecting frame (1). The outside of the threaded tube (9) is threadedly connected to the first threaded cap (12) which contacts the top of the connecting frame (1).

3. The vacuum adsorption installation robot for aluminum honeycomb wall panels according to claim 2, characterized in that: The end positioning mechanism (5) includes a drive cylinder (13), a connecting plate (14), a support plate (15), and a guide plate (16). The drive cylinder (13) is fixedly installed on the side wall of the connecting frame (1). The output end of the drive cylinder (13) is connected to the connecting plate (14). The support plate (15) is fixedly connected to the bottom of one side of the connecting plate (14). The guide plate (16) is fixedly connected to one side of the support plate (15).

4. The vacuum adsorption installation robot for aluminum honeycomb wall panels according to claim 3, characterized in that: The adjustment mechanism (6) includes a second pad (17), a positioning groove (18), a second adjustment groove (19), a threaded rod (20), and a second threaded cap (21). The output end of the drive cylinder (13) is fixedly connected to the threaded rod (20). One end of the threaded rod (20) is fixedly connected to the second pad (17) which contacts one side of the connecting plate (14). Multiple sets of "L"-shaped positioning grooves (18) are opened on the connecting plate (14) at the position corresponding to the threaded rod (20). Multiple sets of second adjustment grooves (19) communicating with the positioning grooves (18) are opened on the connecting plate (14). The external thread of the threaded rod (20) is connected to the second threaded cap (21) which contacts the other side of the connecting plate (14).

5. A vacuum adsorption installation robot for aluminum honeycomb wall panels according to claim 4, characterized in that: A laser sensor (7) is fixedly connected to the bottom of the reinforcement frame (2).

6. A vacuum adsorption installation robot for aluminum honeycomb wall panels according to claim 4, characterized in that: The top side of the guide plate (16) has an inclined chamfer.