A graphite assembly device based on a heat treatment process
Patent Information
- Application Number
- CN202522565041.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-03
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-03
AI Technical Summary
[0004]本实用新型所要解决的问题是:提供一种基于热处理工艺的石墨装配装置,以解决现有装置装配精度低、石墨组件易受损、操作安全性差与效率低的问题,实现石墨组件精准、安全的装配作业
[0013]与现有技术相比,本实用新型的优点是:本实用新型能实现基座与石墨中心管的精准装配,将基座放置于升降台顶部后,基座重量带动升降台下降,使基座卡入放置座内形成周向限位,避免基座水平偏移;支撑组件的导向架与转动弧板配合对石墨中心管进行导向定位,确保其与基座安装孔精准对齐,大幅降低装配偏差,提升装配精度。
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Figure CN224896304U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of graphite assembly technology, specifically to a graphite assembly device based on a heat treatment process. Background Technology
[0002] In the field of graphite assembly based on heat treatment processes, existing graphite assembly devices mostly consist of a simple workbench, a fixed platform for placing the base, and a support for manual positioning. During use, the operator must first manually place the base on the fixed platform, visually adjust its position to roughly align it with the assembly area, then use the support to initially support the graphite center tube, and then slowly lower the graphite center tube to attempt to align it with the mounting holes on the base. After assembly, the assembled graphite assembly must be pried off the fixed platform using a pry bar or by hand. Although some devices are equipped with simple spring support structures, these only provide basic cushioning and cannot achieve precise positioning or convenient material removal.
[0003] However, existing equipment has significant limitations. Firstly, assembly accuracy is difficult to guarantee. The existing equipment lacks a dedicated base limiting structure, making the base prone to horizontal displacement due to slight impacts after placement. Furthermore, the positioning of the graphite center tube relies on manual visual adjustment, and the poor stability of the support structure makes precise alignment between the graphite center tube and the base mounting holes difficult, frequently resulting in assembly deviations. Secondly, graphite components are easily damaged. The existing equipment lacks an effective buffer mechanism, and the graphite center tube is prone to violent collisions with the base during lowering due to improper speed control, leading to graphite breakage. Manual prying is required during unloading, further increasing the risk of brittle fracture of the graphite material. In addition, operational safety and efficiency are low. The existing equipment lacks an anti-tipping protection structure, making it prone to tipping over upon impact, causing graphite components to fall and be damaged, posing a safety hazard. The assembly process, including base positioning, graphite mating, and unloading, requires extensive manual operation, which is cumbersome and time-consuming, failing to meet the stringent requirements for precision, safety, and efficiency in graphite assembly during heat treatment processes. Utility Model Content
[0004] The problem to be solved by this utility model is to provide a graphite assembly device based on heat treatment process, so as to solve the problems of low assembly accuracy, easy damage to graphite components, poor operation safety and low efficiency of existing devices, and realize accurate and safe assembly of graphite components.
[0005] The technical solution provided by this utility model to solve the above problems is as follows: A graphite assembly device based on heat treatment process includes a placement seat, a lifting platform, and a first spring. The lifting platform is slidably connected to the placement seat. The top of the lifting platform is used to place the base required for assembly. The first spring is connected between the bottom of the lifting platform and the bottom of the placement seat. It also includes a support component and a material ejection component. The support component is used to support the graphite center tube required for assembly, and the material ejection component is used to eject the assembled graphite.
[0006] More preferably, the support component includes a guide frame, a rotating arc plate, a buckle, and a pressure limiting component. The guide frame is fixed to the top of the placement seat, the rotating arc plate is rotatably connected to the guide frame, the buckle is rotatably connected to the rotating arc plate, the buckle holds the guide frame, and the pressure limiting component is used to buffer the descent of the graphite to prevent the graphite center tube from falling too fast and causing damage due to collision.
[0007] More preferably, it also includes an anti-tipping frame, which is bolted to the top of the placement base.
[0008] More preferably, the anti-tipping frame is equipped with an inclined plate on the outside. When the device tilts, the inclined plate contacts the ground first, thereby supporting the entire device and preventing it from tipping over.
[0009] More preferably, the pressure limiting assembly includes a pressure member and a second spring, the pressure member being slidably connected to the rotating arc plate, and the second spring being connected between the pressure member and the rotating arc plate.
[0010] More preferably, the inner side of the pressure-applying component is a slope.
[0011] More preferably, the unloading assembly includes a locking wheel, a rotating frame, and a mounting plate. The mounting plate is fixed to the top of the placement seat, the rotating frame is rotatably connected to the mounting plate, and the locking wheel is fixed to the rotating frame.
[0012] More preferably, the bottom of the locking wheel is protruding, and the rotation of the locking wheel is used to push the lifting platform to rise.
[0013] Compared with the prior art, the advantages of this utility model are: This utility model can achieve precise assembly of the base and the graphite central tube. After the base is placed on the top of the lifting platform, the weight of the base drives the lifting platform to descend, so that the base is locked into the placement seat to form a circumferential limit and avoid horizontal displacement of the base; the guide frame of the support component and the rotating arc plate cooperate to guide and position the graphite central tube, ensuring that it is precisely aligned with the mounting hole of the base, greatly reducing assembly deviation and improving assembly accuracy.
[0014] It can effectively protect graphite components from damage. When the graphite central tube descends, it contacts the inclined surface of the pressure component, squeezing the pressure component and stretching the second spring. The reverse tension of the second spring forms a buffer resistance, slowing down the descent speed of the graphite central tube and preventing it from colliding violently with the base. When unloading, the lifting platform is pushed up by the locking wheel, and the component is picked up by opening the rotating arc plate. There is no need for manual prying and dragging, which reduces the damage caused by the brittle nature of graphite material and ensures the integrity of the assembled components.
[0015] The assembly process is safe and stable. The inclined plate on the outside of the anti-tipping frame can expand the support range of the device. When the device is impacted by external force and tends to tilt, the inclined plate will first contact the ground to form support, preventing the device from tipping over and causing the graphite components to fall. At the same time, it avoids the safety risks to the operators due to the device tipping over, thus improving the overall operational safety.
[0016] It is easy to operate and highly efficient. After the base is placed, it can automatically snap into the limit position of the placement seat without the need for additional manual fixing. When unloading, simply rotate the rotating frame to drive the locking wheel to lift the lifting platform, and then unlock the buckle to open the rotating arc plate to remove the part. The steps are smoothly connected, reducing manual intervention, shortening the assembly and unloading time, and improving the overall operation efficiency. Attached Figure Description
[0017] The accompanying drawings, which are provided to further illustrate the present invention and constitute a part of the present invention, illustrate exemplary embodiments of the present invention and are used to explain the present invention, but do not constitute an undue limitation of the present invention.
[0018] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0019] Figure 2 This is a schematic diagram of the first partial cross-sectional three-dimensional structure of this utility model.
[0020] Figure 3 This is a schematic diagram of the second partial cross-sectional three-dimensional structure of this utility model.
[0021] Figure 4 This is a cross-sectional three-dimensional structural diagram of the third part of this utility model.
[0022] The attached diagram is labeled as follows: 1. Placement seat; 2. Lifting platform; 3. First spring; 4. Guide frame; 5. Rotating arc plate; 6. Buckle; 7. Anti-tipping frame; 8. Pressure application component; 9. Second spring; 10. Locking wheel; 11. Rotating frame; 12. Mounting plate. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. In the description of the present utility model, it should be noted that the terms "first," "second," etc., are used for descriptive purposes only and do not specifically refer to any order or sequence, nor are they intended to limit the present utility model. They are merely used to distinguish components or operations described with the same technical terms, and should not be construed as indicating or implying their relative importance or implicitly specifying the number of indicated technical features. Therefore, features defined with "first" or "second" may explicitly or implicitly include at least one of those features. The term "comprising" and any variations thereof in the specification, claims, and accompanying drawings of the present utility model are intended to cover non-exclusive inclusion.
[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to fixed connections or detachable connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; or internal connections between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0025] Furthermore, it should be understood in the description of this utility model that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0026] Example: As shown in the attached figure, a graphite assembly device based on heat treatment process includes a placement seat 1, a lifting platform 2 and a first spring 3. The lifting platform 2 is slidably connected to the placement seat 1. The top of the lifting platform 2 is used to place the base required for assembly. The first spring 3 is connected between the bottom of the lifting platform 2 and the bottom of the placement seat 1. It also includes a support component and a material ejection component. The support component is used to support the graphite center tube required for assembly, and the material ejection component is used to eject the assembled graphite.
[0027] In this embodiment, specifically, the support components include a guide frame 4, a rotating arc plate 5, a buckle 6, and a pressure limiting component. The guide frame 4 is fixed to the top of the placement base 1. The rotating arc plate 5 is rotatably connected to the guide frame 4. The buckle 6 is rotatably connected to the rotating arc plate 5 and holds the guide frame 4 in place. The guide frame 4 and the rotating arc plate 5 work together to guide and position the graphite central tube, allowing the graphite central tube to accurately enter the base for assembly. The pressure limiting component is used to buffer the descent of the graphite, preventing the graphite central tube from falling too fast and causing damage due to collision.
[0028] The pressure limiting assembly includes a pressure-applying component 8 and a second spring 9. The pressure-applying component 8 is slidably connected to the rotating arc plate 5, and its inner side is inclined to buffer the descent of the graphite. The second spring 9 connects the pressure-applying component 8 and the rotating arc plate 5. Furthermore, it also includes an anti-tipping frame 7, which is bolted to the top of the placement base 1. An inclined plate is provided on the outer side of the anti-tipping frame 7. When the device tilts, the inclined plate contacts the ground first, thus supporting the entire device and preventing it from tipping over.
[0029] Furthermore, the unloading assembly includes a locking wheel 10, a rotating frame 11, and a mounting plate 12. The mounting plate 12 is fixed to the top of the placement seat 1, the rotating frame 11 is rotatably connected to the mounting plate 12, and the locking wheel 10 is fixed to the rotating frame 11. The bottom of the locking wheel 10 is protruding, and the rotation of the locking wheel 10 is used to push the lifting platform 2 to rise.
[0030] First, the base required for assembly is placed on top of the lifting platform 2. The weight of the base itself will cause the lifting platform 2 to slide down along the inner wall of the placement seat 1. The first spring 3 connected between the bottom of the lifting platform 2 and the bottom of the placement seat 1 will be compressed accordingly. At the same time, the lifting platform 2 will move the base down synchronously during its descent until the base is inserted into the placement seat 1. The inner wall of the placement seat 1 will form a circumferential limit on the base to prevent horizontal displacement or shaking of the base during subsequent assembly, ensuring the stability of the base position and providing a reliable benchmark for the precise docking of the graphite center tube. The elastic force of the first spring 3 can support the lifting platform 2 in the opposite direction, so that the base remains stable after being inserted and will not sink excessively due to gravity.
[0031] Then, adjust the support components, rotate the rotating arc plate 5 to bring it closer to the guide frame 4, and then rotate the buckle 6 to fasten the guide frame 4, thus completing the fixation of the rotating arc plate 5. The cooperation between the guide frame 4 and the rotating arc plate 5 forms an annular support space to guide and position the graphite center tube, ensuring that its central axis is aligned with the axis of the base mounting hole, avoiding the graphite center tube from shifting during assembly, and greatly improving the assembly accuracy.
[0032] Next, the graphite central tube is placed into the support space formed by the guide frame 4 and the rotating arc plate 5. During the descent of the graphite central tube, it contacts the inclined surface on the inner side of the pressure component 8 and is squeezed. Since the pressure component 8 is slidably connected to the rotating arc plate 5 and connected to the rotating arc plate 5 through the second spring 9, the squeezing force pushes the pressure component 8 to slide outward along the rotating arc plate 5. The second spring 9 is stretched accordingly. The stretched second spring 9 generates a reverse pulling force acting on the pressure component 8, forming a uniform buffer resistance on the graphite central tube, effectively slowing down its descent speed, avoiding violent collision with the base due to excessive descent, reducing the problem of graphite material being easily damaged due to its brittleness, and ensuring the integrity of the graphite central tube and the base.
[0033] Throughout the assembly process, the anti-tipping frame 7, which is bolted to the top of the placement base 1, always plays a protective role. The inclined plate on its outer side expands the support range of the device. If the device is impacted by an external force and tends to tilt, the inclined plate will first contact the ground to form a stable support, preventing the device from tipping over and causing the graphite central tube and base to fall and be damaged. At the same time, it ensures the safety of the operators and avoids accidents.
[0034] After the graphite center tube and the base are assembled, the unloading operation is performed: rotate the rotating frame 11 that is rotatably connected to the mounting plate 12. The rotating frame 11 drives the locking wheel 10 fixed on it to rotate synchronously. Since the bottom of the locking wheel 10 is convex, its convex part gradually contacts the bottom of the lifting platform 2 during rotation and applies an upward pushing force, pushing the lifting platform 2 to slide upward along the inner wall of the placement seat 1. The compressed first spring 3 gradually returns to its original position. The lifting platform 2 rises and drives the assembled graphite assembly to rise synchronously until the base is removed from the limit of the placement seat 1. At this time, rotate the buckle 6 to make it disengage from the guide frame 4, and then rotate the rotating arc plate 5 to the open state to release the lateral limit on the graphite assembly. The graphite assembly can then be easily removed, completing the unloading operation.
[0035] After all the work is completed, rotate the rotating frame 11 in the opposite direction to disengage the locking wheel 10 from the lifting platform 2. The first spring 3 is fully reset, which drives the lifting platform 2 back to the initial position. Rotate the rotating arc plate 5 to the closed state and fix it with the buckle 6. Then you can prepare for the next graphite assembly operation.
[0036] The above description only illustrates the preferred embodiment of this utility model and should not be construed as limiting the scope of the claims. This utility model is not limited to the above embodiments, and variations in its specific structure are permitted. All changes made within the scope of the independent claims of this utility model are also within the scope of protection of this utility model.
Claims
1. A graphite assembly device based on a heat treatment process, comprising a placement seat, a lifting platform, and a first spring, wherein the lifting platform is slidably connected within the placement seat, the top of the lifting platform is used to place a base required for assembly, and the first spring is connected between the bottom of the lifting platform and the bottom of the placement seat, characterized in that, It also includes a support assembly and a material ejection assembly. The support assembly is used to support the graphite center tube required for assembly, and the material ejection assembly is used to eject the assembled graphite.
2. The graphite assembly device based on heat treatment process according to claim 1, characterized in that, The support assembly includes a guide frame, a rotating arc plate, a buckle, and a pressure limiting assembly. The guide frame is fixed to the top of the placement base, the rotating arc plate is rotatably connected to the guide frame, and the buckle is rotatably connected to the rotating arc plate. The buckle is used to hold the guide frame in place, and the pressure limiting assembly is used to buffer the descent of the graphite to prevent the graphite central tube from falling too fast and causing damage due to collision.
3. The graphite assembly device based on heat treatment process according to claim 1, characterized in that, It also includes an anti-tipping frame, which is bolted to the top of the placement base.
4. The graphite assembly device based on heat treatment process according to claim 3, characterized in that, An inclined plate is installed on the outside of the anti-tipping frame. When the device tilts, the inclined plate contacts the ground first, thereby supporting the entire device and preventing it from tipping over.
5. A graphite assembly device based on a heat treatment process according to claim 2, characterized in that, The pressure limiting assembly includes a pressure-applying component and a second spring. The pressure-applying component is slidably connected to the rotating arc plate, and the second spring is connected between the pressure-applying component and the rotating arc plate.
6. A graphite assembly device based on a heat treatment process according to claim 5, characterized in that, The inner side of the pressure-applying component is a slope.
7. The graphite assembly device based on heat treatment process according to claim 1, characterized in that, The unloading assembly includes a locking wheel, a rotating frame, and a mounting plate. The mounting plate is fixed to the top of the placement base, the rotating frame is rotatably connected to the mounting plate, and the locking wheel is fixed to the rotating frame.
8. A graphite assembly device based on a heat treatment process according to claim 7, characterized in that, The bottom of the locking wheel is protruding, and the rotation of the locking wheel is used to push the lifting platform up.