A mounting aid for a hose clamp

Abstract

The utility model relates to mechanical manufacturing assembly technical field, concretely discloses a kind of installation auxiliary device of hose clamp, including base, the upper surface of base is fixedly installed with mounting bracket, the upper surface of mounting bracket is fixedly installed with pressure cylinder, the output end of pressure cylinder is through mounting bracket and extends to the bottom surface of mounting bracket, the bottom end of pressure cylinder is fixedly installed with upper clamping block. By the cooperation of pressure cylinder, upper clamping block and lower clamping block, the hose is clamped in vertical direction, ensure that hose does not loosen during installation process, by the adjusting assembly consisting of slide rail and pneumatic slide block, the clamping cylinder can be moved up and down, so that the clamp pliers are adjusted to the specified position, by the cooperation of clamping cylinder and clamp pliers, the clamp pliers can be opened and fitted on the hose at the specified position, solve the problem that manual assembly leads to high labor intensity, low efficiency and full-automatic assembly type leads to large manual intervention and cost increase.

Description

Technical Field

[0001] This utility model relates to the field of mechanical manufacturing and assembly technology, and specifically discloses an auxiliary device for installing hose clamps. Background Technology

[0002] Hose clamps are critical fasteners used for pipe connections. They achieve a sealing effect through a reliable, elastic clamping structure and are widely used in various industries such as automotive, construction machinery, shipbuilding, and agricultural machinery. Primarily used to connect pipelines transporting different media such as water, oil, and gas, they effectively prevent leakage and ensure the stable operation of the pipeline system. They are easy to install, have adjustable clamping force, and are compatible with various hose specifications. They play an indispensable role in fixing and sealing pipe connections in power systems, hydraulic systems, cooling systems, and other applications.

[0003] Existing hose clamp installation methods fall into two categories: first, manual tool-assisted installation, which relies on specialized clamp pliers and other hand tools to manually pry open the clamps, resulting in high labor intensity, low efficiency, and time-consuming and labor-intensive work; and second, fully automated assembly installation, which integrates conveying, prying, and assembly into an automated system, but the processes are separated, requiring significant manual intervention and increasing costs. Consequently, hose clamp installation is time-consuming, labor-intensive, and costly. Therefore, an auxiliary device for hose clamp installation is needed to solve this problem. Utility Model Content

[0004] This utility model proposes an auxiliary device for installing hose clamps. It provides automated power through a pressing cylinder and a clamping cylinder, which can reduce manual labor intensity, improve installation efficiency, and reduce costs and automation requirements. It solves the problems of high labor intensity and low efficiency caused by manual assembly and large manual intervention and increased cost caused by fully automated assembly.

[0005] This utility model is implemented as follows: an auxiliary device for installing hose clamps includes a base, an mounting bracket fixedly mounted on the upper surface of the base, a clamping cylinder fixedly mounted on the upper surface of the mounting bracket, the output end of the clamping cylinder penetrating the mounting bracket and extending to the bottom surface of the mounting bracket, an upper clamping block fixedly mounted on the bottom end of the clamping cylinder, a fixing seat fixedly mounted on the upper surface of the base, a lower clamping block fixedly connected to the upper surface of the fixing seat, a lower mounting seat fixedly mounted on the bottom surface of the base, symmetrical fixing blocks fixedly mounted on the front of the lower mounting seat, an adjustment component shared on one side of the two fixing blocks that are close to each other, a clamping cylinder fixedly mounted inside the adjustment component, a clamping clamp fixedly mounted on the output end of the clamping cylinder, and the upper surface of the clamping clamp penetrating the base and extending to the upper surface of the base.

[0006] As a preferred installation auxiliary device for hose clamps according to this utility model, a first mounting block is fixedly installed on the upper surface of the base, a bushing is embedded inside the first mounting block, and a pin is fixedly connected to the inner wall of the bushing.

[0007] As a preferred installation auxiliary device for hose clamps according to this utility model, the back of the first mounting block is provided with a handle, and one end of the handle is connected to one end of the pin through a bushing.

[0008] As a preferred installation auxiliary device for hose clamps according to this utility model, a second mounting block is fixedly installed on the upper surface of the base, and a third mounting block is fixedly installed on the upper surface of the base.

[0009] As a preferred installation auxiliary device for hose clamps according to this utility model, the adjusting component includes a slide rail, the upper and lower ends of which are respectively connected to the close sides of two fixing blocks, a pneumatic slider is slidably connected to the outer surface of the slide rail, and the clamping cylinder is located inside the pneumatic slider.

[0010] As a preferred installation auxiliary device for hose clamps according to this utility model, the bottom surface of the mounting frame is fixedly connected to a guide rail, the bottom end of the guide rail is connected to the upper surface of the base, and the outer surface of the guide rail is slidably connected to the interior of the upper clamping block.

[0011] As a preferred installation auxiliary device for hose clamps according to this utility model, a reinforcing rib is fixedly installed on the back of the mounting frame, and the bottom surface of the reinforcing rib is in contact with the upper surface of the base.

[0012] The beneficial effects of this utility model are:

[0013] The hose is clamped vertically by the cooperation of the clamping cylinder, upper clamping block, and lower clamping block, ensuring that the hose does not loosen during installation. The clamping cylinder can be moved up and down by the adjustment assembly consisting of slide rails and pneumatic sliders, thereby adjusting the clamping pliers to the designated position. The cooperation between the clamping cylinder and the clamping pliers allows the clamping pliers to open the clamp and fit it in the designated position on the hose. This solves the problems of high labor intensity and low efficiency caused by manual assembly and high manual intervention and increased cost caused by fully automated assembly. Attached Figure Description

[0014] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0015] Figure 1This is an overall structural diagram of an installation auxiliary device for a hose clamp according to the present invention;

[0016] Figure 2 This is a front view of the base in the installation auxiliary device for hose clamps of this utility model;

[0017] Figure 3 This is a side view of the base in the installation auxiliary device for a hose clamp according to the present invention.

[0018] Figure 4 This is a top view of the base in the installation auxiliary device for a hose clamp according to this utility model.

[0019] The markings in the diagram are: 1. Base; 2. Mounting bracket; 3. Clamping cylinder; 4. Upper clamping block; 5. Lower clamping block; 6. Bushing; 7. First mounting block; 8. Pin; 9. Second mounting block; 10. Third mounting block; 11. Fixed seat; 12. Lower mounting seat; 13. Fixed block; 14. Adjustment assembly; 141. Slide rail; 142. Pneumatic slider; 15. Clamping cylinder; 16. Clamping clamp; 17. Guide rail; 18. Reinforcing rib; 19. Handle. Detailed Implementation

[0020] The present invention will be further described below with reference to the accompanying drawings and specific embodiments to aid in understanding its content. Unless otherwise specified, the methods used in this invention are conventional methods; the raw materials and apparatus used, unless otherwise specified, are conventional commercially available products.

[0021] The cylinder and pneumatic slider in this utility model are common electrical devices in the prior art, and this application will not elaborate on their models or internal structures.

[0022] Please see Figure 1-4 An auxiliary device for installing hose clamps includes a base 1, an mounting bracket 2 fixedly mounted on the upper surface of the base 1, a clamping cylinder 3 fixedly mounted on the upper surface of the mounting bracket 2, the output end of the clamping cylinder 3 penetrating the mounting bracket 2 and extending to the bottom surface of the mounting bracket 2, an upper clamping block 4 fixedly mounted at the bottom end of the clamping cylinder 3, a fixing seat 11 fixedly mounted on the upper surface of the base 1, a lower clamping block 5 fixedly connected to the upper surface of the fixing seat 11, a lower mounting seat 12 fixedly mounted on the bottom surface of the base 1, symmetrical fixing blocks 13 fixedly mounted on the front of the lower mounting seat 12, an adjustment component 14 provided on the side of the two fixing blocks 13 that are close to each other, a clamping cylinder 15 fixedly mounted inside the adjustment component 14, a clamping clamp 16 fixedly mounted at the output end of the clamping cylinder 15, and the upper surface of the clamping clamp 16 penetrating the base 1 and extending to the upper surface of the base 1.

[0023] In this embodiment: the clamping cylinder 3, the upper clamping block 4 and the lower clamping block 5 work together to clamp the hose, preventing the hose from loosening during installation. The clamping cylinder 15 and the clamping pliers 16 work together to automatically open the clamp and place it on the hose at the designated position, improving automation and reducing manual labor intensity.

[0024] As a technical optimization of this utility model, a first mounting block 7 is fixedly installed on the upper surface of the base 1. A bushing 6 is embedded inside the first mounting block 7. A pin 8 is fixedly connected to the inner wall of the bushing 6. A handle 19 is provided on the back of the first mounting block 7. One end of the handle 19 is connected to one end of the pin 8 through the bushing 6.

[0025] In this embodiment: by rotating the handle 19, the bushing 6 can drive the pin 8 to move laterally, so that the pin 8 presses against the side of the hose, fixes the hose, and prevents it from shifting laterally during subsequent installation.

[0026] As a technical optimization of this utility model, a second mounting block 9 is fixedly installed on the upper surface of the base 1, and a third mounting block 10 is fixedly installed on the upper surface of the base 1.

[0027] In this embodiment, the hose can be initially positioned by the cooperation of the second mounting block 9 and the third mounting block 10 to prevent it from shifting.

[0028] As a technical optimization of this utility model, the adjustment component 14 includes a slide rail 141. The upper and lower ends of the slide rail 141 are respectively connected to the sides of two fixed blocks 13 that are close to each other. A pneumatic slider 142 is slidably connected to the outer surface of the slide rail 141, and a clamping cylinder 15 is located inside the pneumatic slider 142.

[0029] In this embodiment, the pneumatic slider 142 controls the airflow direction, pressure and flow rate through air pressure, drives the internal components (such as cylinders and pistons) to work together to achieve linear reciprocating or precise positioning, so that the pneumatic slider 142 slides along the slide rail 141, and can adjust the height of the clamping cylinder 15 and the clamping clamp 16.

[0030] As a technical optimization of this utility model, the bottom surface of the mounting bracket 2 is fixedly connected to the guide rail 17, the bottom end of the guide rail 17 is connected to the upper surface of the base 1, and the outer surface of the guide rail 17 is slidably connected to the inside of the upper clamping block 4.

[0031] In this embodiment, the upper clamping block 4 slides on the guide rail 17, which can guide the upper clamping block 4 and ensure the stability of its movement.

[0032] As a technical optimization of this utility model, a reinforcing rib 18 is fixedly installed on the back of the mounting bracket 2, and the bottom surface of the reinforcing rib 18 is in contact with the upper surface of the base 1.

[0033] In this embodiment: by setting the reinforcing rib 18, the impact force generated when the clamping cylinder 3 is working can be used to prevent the mounting bracket 2 from deforming.

[0034] The working principle and usage process of this utility model are as follows: First, place the hose to be fitted with the clamp on the base 1. Initially limit its position using the second mounting block 9 and the third mounting block 10. Rotate the handle 19 to move the pin 8 along the bushing 6, fixing the hose from the side to prevent lateral displacement. Then, activate the clamping cylinder 3, whose output pushes the upper clamping block 4 downwards along the guide rail 17, cooperating with the lower clamping block 5 to clamp the hose vertically, ensuring the hose does not loosen during installation. Next, according to the preset installation position of the clamp on the hose, control the pneumatic slider 142 to slide along the slide rail 141 via the adjusting component 14, moving the clamping cylinder 15 and the clamp pliers 16 to the target position. Activate the clamping cylinder 15, whose output drives the clamp pliers 16 to open the clamp and place it on the designated position on the hose. Then, the clamp pliers 16 reset, and the clamp automatically clamps the hose, completing the installation.

[0035] In the description of this utility model, it should be understood that the terms "left", "right", "up", "down", "top", "bottom", "front", "back", "inner", "outer", "back", "middle", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0036] However, the above description is only a specific embodiment of this utility model and should not be construed as limiting the scope of implementation of this utility model. Therefore, any substitution of equivalent components or equivalent changes and modifications made in accordance with the scope of protection of this utility model should still fall within the scope of the claims of this utility model.

Claims

1. An auxiliary device for installing hose clamps, characterized in that: Includes a base (1), on the upper surface of which a mounting bracket (2) is fixedly mounted, and on the upper surface of which a clamping cylinder (3) is fixedly mounted, the output end of which passes through the mounting bracket (2) and extends to the bottom surface of the mounting bracket (2), and an upper clamping block (4) is fixedly mounted at the bottom end of which. A fixing seat (11) is fixedly mounted on the upper surface of the base (1), and a lower clamping block (5) is fixedly connected to the upper surface of the fixing seat (11). (1) A lower mounting base (12) is fixedly installed on the bottom surface. A symmetrical fixing block (13) is fixedly installed on the front side of the lower mounting base (12). An adjustment component (14) is provided on the side of the two fixing blocks (13) that are close to each other. A clamping cylinder (15) is fixedly installed inside the adjustment component (14). A clamping plier (16) is fixedly installed at the output end of the clamping cylinder (15). The upper surface of the clamping plier (16) penetrates the base (1) and extends to the upper surface of the base (1).

2. The auxiliary device for installing hose clamps according to claim 1, characterized in that: A first mounting block (7) is fixedly installed on the upper surface of the base (1). A bushing (6) is embedded inside the first mounting block (7). A pin (8) is fixedly connected to the inner wall of the bushing (6).

3. The auxiliary device for installing hose clamps according to claim 2, characterized in that: The first mounting block (7) has a handle (19) on its back side, and one end of the handle (19) is connected to one end of the pin (8) through a bushing (6).

4. The auxiliary device for installing hose clamps according to claim 1, characterized in that: A second mounting block (9) is fixedly installed on the upper surface of the base (1), and a third mounting block (10) is fixedly installed on the upper surface of the base (1).

5. The auxiliary device for installing hose clamps according to claim 1, characterized in that: The adjustment component (14) includes a slide rail (141), the upper and lower ends of which are respectively connected to the sides of two fixed blocks (13) that are close to each other. A pneumatic slider (142) is slidably connected to the outer surface of the slide rail (141), and the clamping cylinder (15) is located inside the pneumatic slider (142).

6. The auxiliary device for installing hose clamps according to claim 1, characterized in that: The bottom surface of the mounting bracket (2) is fixedly connected to a guide rail (17), the bottom end of the guide rail (17) is connected to the upper surface of the base (1), and the outer surface of the guide rail (17) is slidably connected to the inside of the upper clamping block (4).

7. The auxiliary device for installing hose clamps according to claim 1, characterized in that: A reinforcing rib (18) is fixedly installed on the back of the mounting bracket (2), and the bottom surface of the reinforcing rib (18) is in contact with the upper surface of the base (1).

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