A carousel kit assembly device

Abstract

The utility model discloses a carousel formula kit assembly device relates to kit assembly technical field, include: mount, carousel component and assembly component, carousel component sets up on mount and rotates, the assembly component includes: connecting frame, adjustment unit and assembly unit, connecting frame bottom end is connected with carousel rotation, adjustment unit and connecting frame sliding connection, assembly unit and adjustment unit fixed connection, the utility model discloses can rotate and position assembly kit in cycle, improves assembly efficiency.

Description

Technical Field

[0001] This utility model relates to the field of reagent kit assembly technology, and in particular to a rotary reagent kit assembly device. Background Technology

[0002] An assembly device is a specialized mechanical structure or equipment system that efficiently, accurately, and stably combines multiple parts or modules to form a complete product or component. Its design must meet basic requirements such as assembly accuracy, cycle time efficiency, operational safety, and quality control.

[0003] Existing assembly equipment uses a robotic arm to pick up the lid and assemble it onto the box body, where a clip on the box body holds the lid in place. However, the assembly process of reagent kits typically requires the box body and lid to fit together to form a sealed and structurally stable whole. The robotic arm's assembly program is preset, and if there is a slight angular deviation in the placement of the lid on the loading tray, the robotic arm will move along a fixed path and cannot accurately align with the assembly position. This can easily lead to misalignment or displacement of the lid and box body during assembly, affecting the assembly quality. In addition, most existing equipment uses a linear transmission structure, which cannot achieve alternating assembly between workstations, resulting in low overall work efficiency, limited production cycle time, and reduced assembly efficiency. Utility Model Content

[0004] The purpose of this invention is to provide a rotary reagent kit assembly device that solves the problems of not being able to rotate cyclically and being unable to position the reagent kit for assembly, thus reducing assembly efficiency.

[0005] To achieve this objective, the present invention adopts the following technical solution: A rotary reagent kit assembly device includes: a frame, a rotary assembly, and an assembly assembly, wherein the rotary assembly is disposed on the frame and rotatably connected to the frame. The assembly component includes a connecting frame, an adjusting part, and an assembly part. The bottom end of the connecting frame is rotatably connected to the rotating disk, the adjusting part is slidably connected to the connecting frame, and the assembly part is fixedly connected to the adjusting part.

[0006] Preferably, the turntable assembly includes: a turntable, a first drive motor, and a rotating base. The first drive motor is disposed inside the fixed frame, the output end of the first drive motor is fixedly connected to the rotating base, and the top end of the rotating base is fixedly connected to the turntable.

[0007] Preferably, the connecting frame has an adjustment groove around its circumference.

[0008] Preferably, the adjustment part includes: an adjustment plate, a rotating plate, a fixed plate, and a second drive motor. The output end of the second drive motor is fixedly connected to the rotating plate, one end of the rotating plate is fixedly connected to the fixed plate, and the bottom end of the fixed plate is fixedly connected to the adjustment plate.

[0009] Preferably, the assembly part includes: a telescopic cylinder, a connecting rod, and an assembly plate. The telescopic cylinder is disposed at the top of the adjusting plate. The telescopic end of the telescopic cylinder passes through the adjusting plate and is fixedly connected to the connecting rod. The bottom end of the connecting rod is fixedly connected to the assembly plate. The bottom end of the assembly plate is provided with an installation groove.

[0010] Preferably, the bottom end of the adjusting plate is slidably connected to the adjusting groove.

[0011] Preferably, the surface of the rotating disk is provided with a plurality of assembly disks, and the assembly disks are provided with assembly slots inside.

[0012] Preferably, the assembly tank is the same size as the reagent kit.

[0013] Compared with the prior art, the present invention has the following beneficial effects: By setting up a turntable assembly and an assembly assembly on a fixed frame, the entire assembly process is centered around the turntable, with the workstation positions constantly switching. The turntable assembly, in conjunction with the assembly and adjustment parts of the assembly assembly, continuously switches workstation positions to assemble the reagent kits, achieving continuous assembly and transport of multiple assembly workstations. This allows multiple reagent kits to be assembled sequentially on the same device, improving the continuity of assembly and overall efficiency. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] The structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and purposes that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a cross-sectional structural diagram of the telescopic cylinder, connecting rod, and assembly plate of this utility model; Figure 3 for Figure 1 Enlarged structural diagram at point A in the middle; Figure 4This is a schematic diagram of the assembly tray and assembly slot of this utility model.

[0017] Illustrations: 1. Fixing frame; 2. Turntable assembly; 3. Assembly assembly; 201. Turntable; 202. First drive motor; 203. Rotating seat; 310. Connecting frame; 310a. Adjustment groove; 320. Adjustment part; 321. Adjustment plate; 322. Rotating plate; 323. Fixing plate; 324. Second drive motor; 330. Assembly section; 331. Telescopic cylinder; 332. Connecting rod; 333. Assembly plate; 333a. Mounting slot; 4. Assembly tray; 401. Assembly slot. Detailed Implementation

[0018] To make the utility model's objectives, features, and advantages more apparent and understandable, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described below are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present utility model.

[0019] In the description of this utility model, it should be understood that the terms "upper," "lower," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. It should be noted that when a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be a component centrally located at the same time.

[0020] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0021] refer to Figure 1 - Figure 4 As shown, this utility model embodiment provides a turntable reagent kit assembly device, including: a fixed frame 1, a turntable assembly 2 and an assembly assembly 3. The turntable assembly 2 is disposed on the fixed frame 1 and rotatably connected to the fixed frame 1; the turntable assembly 2 is used to drive the assembly tray to switch between a first position and a second position, and the assembly assembly 3 is used to assemble the reagent kit. The turntable assembly 2 includes: a turntable 201, a first drive motor 202 and a rotating base 203. The first drive motor 202 is disposed inside the fixed frame 1. The output end of the first drive motor 202 is fixedly connected to the rotating base 203. The top end of the rotating base 203 is fixedly connected to the turntable 201. A plurality of assembly plates 4 are provided on the surface of the turntable 201. An assembly slot 401 is provided inside the assembly plate 4. For example, after the first drive motor 202 in the fixed frame 1 of this rotary reagent kit assembly device is started, the first drive motor 202 drives the rotating seat 203 to rotate, which in turn drives the rotating disk 201 to rotate, and the rotating disk 201 drives the assembly disk 4 to alternately switch between the first position and the second position, so that the rotating disk 201 drives the assembly slot 401 to rotate synchronously through the assembly disk 4.

[0022] It should be noted that the first position mentioned above refers to the loading and unloading position for feeding and unloading materials, while the second position refers to the assembly position for assembling the reagent kit.

[0023] The assembly component 3 includes: a connecting frame 310, an adjusting part 320, and an assembly part 330. The bottom end of the connecting frame 310 is rotatably connected to the rotating disk 201. The adjusting part 320 is slidably connected to the connecting frame 310. The assembly part 330 is fixedly connected to the adjusting part 320. The adjusting part 320 is used to adjust the position of the assembly part 330 on the connecting frame 310. The assembly part 330 is used for assembly on the rotating disk assembly 2. refer to Figure 1 , Figure 2 and Figure 3 As shown, the adjustment part 320 includes: an adjustment plate 321, a rotating plate 322, a fixed plate 323 and a second drive motor 324. The output end of the second drive motor 324 is fixedly connected to the rotating plate 322. One end of the rotating plate 322 is fixedly connected to the fixed plate 323. The bottom end of the fixed plate 323 is fixedly connected to the adjustment plate 321. The connecting frame 310 has an adjustment groove 310a around its circumference.

[0024] During assembly, the boxes are placed on the turntable assembly by the upstream feeding equipment. The turntable assembly 2 is manually started, and the turntable assembly 2 continuously switches between the first position and the second position. Then the assembly assembly 3 assembles the reagent kit according to the rotation of the turntable. When the turntable assembly 2 rotates from the first position to the second position, the assembly assembly 3 is assembled on the turntable assembly 2 by the assembly part 330. At the same time, the position of the assembly part 330 on the connecting frame 310 is adjusted by the adjustment part 320 so that the assembly part 330 is aligned with the turntable assembly 2 during the assembly process. Furthermore, when the adjustment part 320 adjusts the position of the assembly part 330 on the connecting frame 310, the adjustment part 320 starts the second drive motor 324, which drives the rotating plate 322 to rotate. The rotating plate 322 drives the fixed plate 323 to rotate synchronously. Then, the fixed plate 323 drives the adjustment plate 321 to rotate an angle within the adjustment groove 310a of the connecting frame 310. Since the reagent kit consists of a box and a cover, the box has a positioning groove inside, which is mainly used to insert the reagent into the positioning groove for placement. The assembly part 330 mainly assembles the cover onto the box. Before assembly, the box is placed in the assembly groove 401 of the assembly tray 4 by the upstream feeding equipment, and the cover is placed in the assembly part 330. The assembly tray 4 is fixed on the rotating tray 201. During assembly, the first drive motor 202 is manually started, causing its output to rotate the rotating base 203. The rotating base 203 then rotates the rotating disk 201, which in turn rotates the assembly disk 4. The rotating disk 201 then rotates the assembly disk 4 from the first position to the second position. Simultaneously, a controller (not shown) is mounted on the mounting bracket 1, and a photoelectric sensor (not shown) is mounted on the assembly unit 330. The controller and photoelectric sensor are electrically connected. The photoelectric sensor primarily detects the positioning slot inside the box using reflected light. When an external system with a pre-set infrared sensor detects the positioning slot inside the box, the system shuts off the first drive motor 202 and starts the assembly unit 330 to begin assembling the box and cover. The controller primarily controls the second drive motor 324. When the rotating disk 201 and the assembly disk 4 are not detected by the photoelectric sensor, the controller will receive an electrical signal transmitted by the photoelectric sensor through an electrical connection, causing the controller to start the second drive motor 324. If the controller starts the second drive motor 324 and the rotating disk 201 and the assembly disk 4 are detected by the photoelectric sensor again, the second drive motor 324 will be turned off. When the photoelectric sensor detects the positioning groove inside the box, the first drive motor 202 will be turned off, causing the first drive motor 202 to stop driving the rotating disk 201 to rotate. Then the rotating disk 201 will stop driving the assembly disk 4 to move, causing the rotating disk 201 and the assembly disk 4 to switch from the first position to the second position. At this time, the assembly disk 4 is positioned and aligned with the assembly part 330 through the positioning groove inside its box. Then the assembly part 330 begins to assemble the cover onto the box.

[0025] If the assembly plate 4 is not aligned with the assembly section 330, the controller automatically starts the second drive motor 324, causing the output end of the second drive motor 324 to drive the rotating plate 322 to rotate, which in turn drives the fixed plate 323 to rotate. As a result, the fixed plate 323 drives the adjusting plate 321 to rotate within the placement slot of the connecting frame 310, allowing the adjusting plate 321 to slide and align with the assembly slot 401 through the adjusting slot 310a for subsequent assembly processes. Then, the controller shuts off the second drive motor 324, causing the output end of the second drive motor 324 to stop driving the rotating plate 322 to rotate, and the adjusting plate 321 then rotates within the adjusting slot 310a of the connecting frame 310.

[0026] It should be noted that a photoelectric sensor is a non-contact detection device that uses a light beam (usually infrared light, visible light, or laser light) to detect whether an object exists, whether its position is correct, or whether its distance has changed. It emits a light beam through a transmitter. When the light beam is reflected, blocked, or interrupted by the target object, the receiver senses the signal change and outputs a control signal. Meanwhile, the turntable assembly 2 can be replaced by an existing gear turntable and turret, and the adjustment part can be replaced by an existing ratchet structure and planetary gear structure.

[0027] The assembly part 330 includes: a telescopic cylinder 331, a connecting rod 332, and an assembly plate 333. The telescopic cylinder 331 is disposed at the top of the adjusting plate 321. The telescopic end of the telescopic cylinder 331 passes through the adjusting plate 321 and is fixedly connected to the connecting rod 332. The bottom end of the connecting rod 332 is fixedly connected to the assembly plate 333. The bottom end of the assembly plate 333 is provided with an installation groove 333a.

[0028] During assembly, the turntable assembly 2 is manually activated, rotating from the first position to the second position. Subsequently, the turntable assembly 2 is detected by the photoelectric sensor on the assembly section 330. Then, the external system activates the telescopic cylinder 331, which pushes the connecting rod 332 downward. The connecting rod 332 then moves the assembly plate 333 downward, allowing the assembly plate 333 to assemble the cover in the mounting slot 333a onto the box on the device assembly. If the turntable assembly 2 is not detected by the photoelectric sensor on the assembly section 330, the controller will activate the adjustment section 320, causing the adjustment section 320 to synchronously rotate the telescopic cylinder 331, the connecting rod 332, and the assembly plate 333, aligning the assembly plate 333 with the turntable assembly 2. The above operations are then performed to assemble the reagent kit. When the assembly tray 4 is positioned and aligned with the assembly unit 330 through the positioning groove inside its box, the system starts the assembly unit system to begin assembling the box and the cover. The system activates the telescopic cylinder 331, causing the telescopic end of the telescopic cylinder 331 to drive the connecting rod 332 downward. The connecting rod 332 then drives the assembly plate 333 downward. Since the upstream feeding equipment places the cover in the mounting groove 333a inside the assembly plate 333, it is attracted by the electromagnet in the mounting groove 333a. The electromagnet is energized by the external system. When the assembly plate 333 moves downward, it squeezes the cover in the mounting groove 333a onto the box in the assembly groove 401. Subsequently, the external system cuts off the power, preventing the electromagnet from generating magnetic force to attract the cover. As a result, the cover detaches from the mounting groove 333a of the assembly plate 333, thus completing the kit assembly.

[0029] It should be explained that the surface of the rotating disk 201 is provided with a number of assembly disks 4, and the number of assembly plates 333 in the assembly part 330 corresponds to the number of assembly disks 4. At the same time, the assembly part 330 can be replaced by existing electric push rods and hydraulic push rods.

[0030] refer to Figure 4 As shown, the assembly slot 401 is the same size as the reagent kit.

[0031] During the assembly process, the size of its assembly tank 401 is the same as that of the kit, which facilitates the assembly of the kit.

[0032] The above-described embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A rotary reagent kit assembly device, characterized in that, include: The assembly includes a fixed frame (1), a turntable assembly (2), and an assembly assembly (3), wherein the turntable assembly (2) is mounted on the fixed frame (1) and is rotatably connected to the fixed frame (1); The assembly component (3) includes: a connecting frame (310), an adjusting part (320) and an assembly part (330). The bottom end of the connecting frame (310) is rotatably connected to the rotating disk (201). The adjusting part (320) is slidably connected to the connecting frame (310). The assembly part (330) is fixedly connected to the adjusting part (320).

2. The rotary reagent kit assembly device according to claim 1, characterized in that, The turntable assembly (2) includes: a turntable (201), a first drive motor (202) and a rotating seat (203). The first drive motor (202) is disposed inside the fixed frame (1). The output end of the first drive motor (202) is fixedly connected to the rotating seat (203). The top of the rotating seat (203) is fixedly connected to the turntable (201).

3. The rotary reagent kit assembly device according to claim 1, characterized in that, The connecting frame (310) has an adjustment groove (310a) around its circumference.

4. The rotary reagent kit assembly device according to claim 1, characterized in that, The adjustment unit (320) includes: an adjustment plate (321), a rotating plate (322), a fixed plate (323), and a second drive motor (324). The output end of the second drive motor (324) is fixedly connected to the rotating plate (322), one end of the rotating plate (322) is fixedly connected to the fixed plate (323), and the bottom end of the fixed plate (323) is fixedly connected to the adjustment plate (321).

5. The rotary reagent kit assembly device according to claim 1, characterized in that, The assembly part (330) includes: a telescopic cylinder (331), a connecting rod (332) and an assembly plate (333). The telescopic cylinder (331) is located at the top of the adjusting plate (321). The telescopic end of the telescopic cylinder (331) passes through the adjusting plate (321) and is fixedly connected to the connecting rod (332). The bottom end of the connecting rod (332) is fixedly connected to the assembly plate (333). The bottom end of the assembly plate (333) is provided with an installation groove (333a).

6. The rotary reagent kit assembly device according to claim 5, characterized in that, The bottom end of the adjusting plate (321) is slidably connected to the adjusting groove (310a).

7. The rotary reagent kit assembly device according to claim 6, characterized in that, The rotating disk (201) has a plurality of assembly disks (4) on its surface, and the assembly disks (4) have assembly slots (401) inside.

8. The rotary reagent kit assembly device according to claim 7, characterized in that, The assembly slot (401) is the same size as the reagent kit.

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