A yarn separating wheel combination assembling device
Patent Information
- Application Number
- CN202522593063.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-07
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-07
AI Technical Summary
现有的分纱轮在组装时依靠手工进行组装,导致分纱轮的安装效率低,需要浪费大量的人力,致使分纱轮的生产效率较低
本实用新型通过分纱轮安装进入到夹爪主体的内部,然后通过振动盘来对分纱筋进行运输,最后通过第二台体来带动批头本体进行转动,从而带动螺栓转动进行打螺丝,之后再通过第六气缸带动压紧头进行转动来对偏心套和分砂轮进行安装,大幅提高劳动生产率,同一时间每个工位都在运作,可以将劳动者从常规的手工劳动中解脱出来,转而从事更加有创造性的工作;设备所占空间小,节省空间,操作方式简洁明了,产品质量具有高度重复性、一致性,能够大幅降低不合格率,产品精度高,机器装配生产的节拍很短,可以达到较高的生产率,同时机器可以连续运行,在大批量生产的条件下能大幅降低制造成本。
Smart Images

Figure CN224896396U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of yarn separating wheel assembly technology, specifically to an assembly device for yarn separating wheel connecting parts. Background Technology
[0002] With the rapid development of textile machinery, the demand for products is surging, and there is a greater need for improvement in other aspects, including manufacturing processes and independent innovation. Currently, yarn separating wheels are assembled manually, resulting in low installation efficiency, wasting a significant amount of manpower, and consequently, low production efficiency. Utility Model Content
[0003] The purpose of this utility model is to provide an assembly device for yarn splitting wheel coupling parts, which can improve the production efficiency of yarn splitting wheel, enhance the automation of production, and solve the problems in the prior art.
[0004] To achieve the above objectives, the present invention provides the following technical solution: including a frame and a gripper body, wherein a vibrating feeding mechanism is provided at the upper end of the frame, a rotating shaft body is provided at the upper end of the frame, a reducer is connected to the side of the rotating shaft body, a first body is provided at the other end of the reducer, a fourth cylinder is connected to the other end of the rotating shaft body, and a gripper body is connected to the side of the fourth cylinder. A clamping frame is installed at the upper end of the frame, a sixth cylinder is installed at the upper end of the clamping frame, and a clamping head is connected to the lower end of the sixth cylinder.
[0005] Preferably, the vibratory feeding mechanism includes a vibratory plate and a straight vibration track, with the vibratory plate located at the upper end of the frame and the straight vibration track connected to the side of the vibratory plate.
[0006] Preferably, the other end of the straight vibration track is connected to a first cylinder, and the lower end of the center of the straight vibration track is connected to a straight vibration counterweight. The first cylinder and the straight vibration counterweight are disposed on the surface of the frame.
[0007] Preferably, a transverse cylinder is provided on the upper side of the frame, a second cylinder is connected to the side of the transverse cylinder, a gripper connecting plate is provided on the upper end of the second cylinder, a third cylinder is provided on the lower end of the gripper connecting plate, and a strip gripper is connected to the lower end of the third cylinder.
[0008] Preferably, a moving mechanism is provided at the upper end of the frame, and a base plate is provided on the side of the moving mechanism.
[0009] Preferably, a second platform is provided on the front side of the base plate, and an electric screwdriver bit connector is provided at the lower end of the second platform.
[0010] Preferably, a fifth cylinder is provided on the side of the base plate, a screw clamp is provided at the lower end of the fifth cylinder, a bit body is provided inside the screw clamp, and the upper end of the bit body is connected to the electric screwdriver bit connector.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This invention involves installing a yarn-separating wheel inside the gripper body, then using a vibrating plate to transport the yarn-separating fibers. Finally, a second unit drives the bit body to rotate, which in turn rotates the bolts for screwing. Afterwards, a sixth cylinder drives the clamping head to rotate, installing the eccentric sleeve and the grinding wheel. This significantly improves labor productivity, allowing each workstation to operate simultaneously, freeing workers from conventional manual labor and enabling them to engage in more creative work. The equipment occupies little space, saving space, and its operation is simple and clear. Product quality exhibits high repeatability and consistency, significantly reducing the defect rate. Product precision is high, and the machine's assembly cycle is very short, achieving high productivity. Furthermore, the machine can operate continuously, significantly reducing manufacturing costs under mass production conditions. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model; Figure 2 This is a schematic diagram of the overall front view of the present invention; Figure 3 This is a schematic diagram of the moving mechanism and the first body mounting structure of this utility model; Figure 4 This is a schematic diagram of the clamping frame and the sixth cylinder mounting structure of this utility model.
[0013] In the diagram: 1. Frame; 2. Vibratory feeder; 3. Straight vibration track; 4. Straight vibration counterweight; 5. First cylinder; 6. Lateral movement cylinder; 7. Second cylinder; 8. Gripper connecting plate; 9. Third cylinder; 10. Inlaid gripper; 11. Rotating shaft body; 12. First platform; 13. Reducer; 14. Fourth cylinder; 15. Gripper body; 16. Second platform; 17. Electric screwdriver bit connector; 18. Fifth cylinder; 19. Bit body; 20. Clamping frame; 21. Sixth cylinder; 22. Clamping head; 23. Moving mechanism; 24. Base plate; 25. Screw clamp. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] To further understand the content of this utility model, a detailed description of this utility model will be provided in conjunction with the accompanying drawings.
[0016] Combination Figures 1-4 The present invention provides a yarn splitting wheel assembly device, comprising a frame 1 and a gripper body 15. A vibrating feeding mechanism is provided at the upper end of the frame 1, a rotating shaft body 11 is provided at the upper end of the frame 1, a reducer 13 is connected to the side of the rotating shaft body 11, a first platform 12 is provided at the other end of the reducer 13, a fourth cylinder 14 is connected to the other end of the rotating shaft body 11, and a gripper body 15 is connected to the side of the fourth cylinder 14. A clamping frame 20 is provided at the upper end of the frame 1, a sixth cylinder 21 is provided at the upper end of the clamping frame 20, and a clamping head 22 is connected to the lower end of the sixth cylinder 21.
[0017] It should be noted that the yarn separating wheel assembly consists of twenty parts: the yarn separating wheel, six yarn separating ribs, twelve M3 self-tapping screws, and an eccentric sleeve. The fourth cylinder 14 controls the inward movement of two gripper bodies 15, which secure the yarn separating wheel. The first body 12 drives the reducer 13 to rotate, which in turn drives the yarn separating wheel to rotate, thus adjusting its angle. The sixth cylinder 21 presses the eccentric sleeve into the yarn separating wheel, completing the assembly of the yarn separating wheel and the yarn separating ribs. Then, place it on the workstation, and then place an eccentric sleeve on it. The sixth cylinder 21 drives the pressing head 22 to move and press the eccentric sleeve in. The internal structure of the frame 1 is equipped with a Mitsubishi PLC, circuit, relay, AC contactor, circuit breaker, router, and sensor. The main circuit is controlled by the Mitsubishi PLC. The intermediate relays, AC contactors, circuit breakers, routers, and sensors in the circuit output or input different signals to the PLC, so that when the parts or grippers at each workstation are in place, the next action can be performed, thus improving efficiency.
[0018] In this embodiment, the vibratory feeding mechanism includes a vibratory plate 2 and a straight vibration track 3. The vibratory plate 2 is provided at the upper end of the frame 1, and the straight vibration track 3 is connected to the side of the vibratory plate 2.
[0019] In this embodiment, the other end of the straight vibration track 3 is connected to the first cylinder 5, and the lower end of the center of the straight vibration track 3 is connected to the straight vibration counterweight 4. The first cylinder 5 and the straight vibration counterweight 4 are disposed on the surface of the frame 1.
[0020] It should be noted that the vibrating plate 2 stores the yarn separating tendons inside. The vibration of the vibrating plate 2 causes the yarn separating tendons to continuously enter the straight vibration track 3. The first cylinder 5 can push the yarn separating tendons out, and the straight vibration counterweight 4 can increase the stability of the straight vibration track 3.
[0021] In this embodiment, a transverse cylinder 6 is provided on the upper side of the frame 1, a second cylinder 7 is connected to the side of the transverse cylinder 6, a gripper connecting plate 8 is provided on the upper end of the second cylinder 7, a third cylinder 9 is provided on the lower end of the gripper connecting plate 8, and a strip gripper 10 is connected to the lower end of the third cylinder 9.
[0022] It should be noted that the second cylinder 7, the gripper connecting plate 8 and the third cylinder 9 are moved by the transverse cylinder 6. The second cylinder 7 moves the insert gripper 10 up and down, thereby adjusting the height of the insert gripper 10. Then the third cylinder 9 moves the insert gripper 10, and the insert gripper 10 clamps the yarn separating strand.
[0023] In this embodiment, a moving mechanism 23 is provided at the upper end of the frame 1, and a base plate 24 is provided on the side of the moving mechanism 23.
[0024] It should be noted that the moving mechanism 23 can drive the base plate 24 to move laterally, thereby adjusting the position of the base plate 24.
[0025] In this embodiment, a second platform 16 is provided on the front side of the base plate 24, and an electric screwdriver bit connector 17 is provided at the lower end of the second platform 16.
[0026] In this embodiment, a fifth cylinder 18 is provided on the side of the base plate 24, a screw clamp 25 is provided at the lower end of the fifth cylinder 18, a bit body 19 is provided inside the screw clamp 25, and the upper end of the bit body 19 is connected to the electric screwdriver bit connector 17.
[0027] It should be noted that the second body 16 drives the electric screwdriver bit connector 17 and the bit body 19 to rotate, thereby driving the bolt to rotate. The fifth cylinder 18 drives the bit body 19 and the screw clamp 25 to move up and down, thereby adjusting the height of the bit body 19.
[0028] Working principle: The grinding wheel is placed into the gripper body 15. The fourth cylinder 14 drives the gripper body 15 to move and clamp the grinding wheel. Then, the first body 12 drives the reducer 13 and the grinding wheel to rotate, thereby adjusting the angle of the grinding wheel. The yarn separating beam is transported by the vibrating plate 2 and the straight vibrating track 3. Then, the yarn separating beam is lifted by the first cylinder 5. The yarn separating beam is then clamped by the insert clamp 10 driven by the third cylinder 9. The height of the yarn separating beam is adjusted by the second cylinder 7. The horizontal position of the yarn separating beam is adjusted by the transverse cylinder 6, so that the yarn separating beam is moved to the surface of the yarn separating wheel. The second platform 16 drives the bit body 19 to rotate. The bit body 19 drives the bolt to rotate, thereby assembling the yarn separating wheel.
[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A yarn splitter assembly device, comprising a frame (1) and a gripper body (15), characterized in that: The upper end of the frame (1) is provided with a vibrating feeding mechanism, the upper end of the frame (1) is provided with a rotating shaft body (11), the side of the rotating shaft body (11) is connected with a reducer (13), the other end of the reducer (13) is provided with a first body (12), the other end of the rotating shaft body (11) is connected with a fourth cylinder (14), and the side of the fourth cylinder (14) is connected with a gripper body (15). A clamping frame (20) is provided at the upper end of the frame (1), a sixth cylinder (21) is provided at the upper end of the clamping frame (20), and a clamping head (22) is connected to the lower end of the sixth cylinder (21).
2. The yarn separating wheel assembly device according to claim 1, characterized in that: The vibrating feeding mechanism includes a vibrating plate (2) and a straight vibrating track (3). The upper end of the frame (1) is provided with a vibrating plate (2), and the side of the vibrating plate (2) is connected to the straight vibrating track (3).
3. The yarn separating wheel assembly device according to claim 2, characterized in that: The other end of the straight vibration track (3) is connected to a first cylinder (5), and the lower end of the center of the straight vibration track (3) is connected to a straight vibration counterweight (4). The first cylinder (5) and the straight vibration counterweight (4) are set on the surface of the frame (1).
4. The yarn separating wheel assembly device according to claim 1, characterized in that: A transverse cylinder (6) is provided on the upper side of the frame (1), and a second cylinder (7) is connected to the side of the transverse cylinder (6). A gripper connecting plate (8) is provided on the upper end of the second cylinder (7), and a third cylinder (9) is provided on the lower end of the gripper connecting plate (8). A strip gripper (10) is connected to the lower end of the third cylinder (9).
5. The yarn separating wheel assembly device according to claim 1, characterized in that: The upper end of the frame (1) is provided with a moving mechanism (23), and the side of the moving mechanism (23) is provided with a base plate (24).
6. The yarn separating wheel assembly device according to claim 5, characterized in that: A second platform (16) is provided on the front side of the base plate (24), and an electric screwdriver bit connector (17) is provided at the lower end of the second platform (16).
7. The yarn separating wheel assembly device according to claim 6, characterized in that: The base plate (24) has a fifth cylinder (18) on its side. The lower end of the fifth cylinder (18) has a screw clamp (25). The screw clamp (25) has a bit body (19) inside. The upper end of the bit body (19) is connected to the electric screwdriver bit connector (17).